Charging pile aging test machine capable of realizing test current self-circulation and test system thereof
By introducing a test current self-circulation system in the charging pile aging test, the problem of test current energy was solved, efficient power utilization is achieved, and the energy saving rate is more than 80%.
Patent Information
- Application Number
- CN202422699893.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-11-06
AI Technical Summary
In the aging test of existing charging piles, the test current is ultimately consumed by the load, resulting in energy waste.
The test current self-circulation system is used to form a closed circuit cycle between the aging machine body, the test current self-circulation system and the charging pile to avoid energy waste.
The recycling of test current is achieved, and the energy saving rate exceeds 80%, greatly reducing energy consumption.
Smart Images

Figure CN223284316U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of aging machines, and specifically relates to a charging pile aging test machine and a test system thereof that can realize self-circulation of test current. Background Art
[0002] Charging pile aging testing involves a series of tests, including voltage, current, and power consumption, to ensure the pile's technical and safety performance before commissioning. A charging pile aging machine is the primary device used to perform this testing. For charging pile manufacturers, aging testing is an essential step in the production process, known as the aging process.
[0003] See also Figure 1 The existing charging pile burn-in test process is as follows: the burn-in machine draws mains power from the mains interface, processes the current, and then outputs voltage and current to the charging pile under test according to the test standard. After the test is complete, the current flows out of the charging pile and is consumed by the load. The problem is that the test current is ultimately consumed by the load, resulting in energy waste. Utility Model Content
[0004] In view of this, the present application provides a charging pile aging test machine and a test system thereof that can realize self-circulation of test current to solve all or part of the technical problems described in the background technology part of this application.
[0005] The charging pile aging test machine provided in this application that can realize the self-circulation of test current is:
[0006] A charging pile aging test machine capable of realizing self-circulation of test current includes an aging machine body and a test current self-circulation system; the test current self-circulation system is provided with a device interface and a product interface; the device interface is used to electrically connect to the aging machine body, and the product interface is used to electrically connect to the charging pile to be tested; the test current self-circulation system is used to process the test current from the charging pile to be tested and feed the processed test current back to the aging machine body.
[0007] Preferably, the aging machine body includes a display module, a control module, an input module, a working power supply, an aging power supply, and an interface module; the aging power supply includes a transformer, a rectifier circuit, a filter circuit, and a voltage stabilizing circuit.
[0008] Preferably, the test current self-circulation system includes a rectifier module, a voltage stabilizing module, and a feedback module; the rectifier module is used to introduce the test current from the product interface, the voltage stabilizing module is used to adjust the voltage of the test current from the rectifier module, and the feedback module is used to feed back the test current from the voltage stabilizing module to the aging machine body through the equipment interface.
[0009] Preferably, the control module is a micro industrial computer.
[0010] The charging pile aging test system provided in this application, which is capable of realizing self-circulation of test current, is:
[0011] A charging pile aging test system capable of realizing self-circulation of test current is characterized by comprising a charging pile aging test machine capable of realizing self-circulation of test current as recorded in any of the aforementioned technical solutions.
[0012] Beneficial technical effects:
[0013] This application provides a charging pile aging tester and test system capable of self-circulating test current. This system replaces the existing test load with a self-circulating test current, enabling the recycling of most of the test current. Field tests have shown that, for example, a load-consuming aging tester requires 10 kWh of electricity to complete a charging pile test. However, after implementing this application, only 1.5-2.0 kWh of electricity is required for testing, resulting in an energy saving of over 80%.
[0014] The technical solutions and technical effects of this application are described in detail below in conjunction with the accompanying drawings and specific implementation methods. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 : Schematic diagram of the existing charging pile aging test system;
[0016] Figure 2 : Schematic diagram of the charging pile aging test system of this application;
[0017] Figure 3 : Schematic diagram of the structure of a charging pile aging test machine that can realize self-circulation of test current.
[0018] Icon Description:
[0019] 10-aging machine body, 20-test current self-circulation system;
[0020] 210-device interface, 220-product interface. DETAILED DESCRIPTION
[0021] See also Figure 2-Figure 3 The charging pile aging test machine disclosed in this application, which can realize self-circulation of test current, includes an aging machine body 10 and a test current self-circulation system 20; the test current self-circulation system 20 is provided with a device interface 210 and a product interface 220; the device interface 210 is used to electrically connect to the aging machine body 10, and the product interface 220 is used to electrically connect to the charging pile to be tested.
[0022] The test current self-circulation system 20 is used to process the test current from the charging pile to be tested and feed the processed test current back to the burn-in machine body 10. As a result, the test current of the burn-in machine can form a closed loop between the burn-in machine body 10, the test current self-circulation system 20, and the charging pile undergoing the burn-in test, avoiding the energy waste problem existing in the existing load-consumption burn-in test process.
[0023] The burn-in machine body 10 can be any of the various burn-in testers known in the art. It generally includes a display module, a control module, an input module, a working power supply, a burn-in power supply, and an interface module. The burn-in power supply includes a transformer, a rectifier circuit, a filter circuit, and a voltage regulator circuit. The display module is used to display the dynamic changes of various test parameters. The control module is used to control the system functions of the burn-in machine body 10. The input module is used to input various burn-in test instructions. The working power supply is used to provide system power. The burn-in power supply is used to output burn-in test electrical signals (such as current and voltage) according to the instructions of the control module. The interface module is used to connect to the product to be burned-in tested.
[0024] The display module can be various display devices such as a touch screen, the control module can be an industrial control microcomputer, the interface module can be flexibly configured into a single interface or multiple interfaces as needed, and the rectifier circuit, filter circuit and voltage stabilizing circuit can be various standard modules or circuits in the existing technology.
[0025] The test current self-circulating system 20 includes a rectifier module, a voltage regulator module, and a feedback module. The rectifier module is used to introduce the test current from the product interface 220, the voltage regulator module is used to adjust the voltage of the test current from the rectifier module, and the feedback module is used to feed the test current from the voltage regulator module back to the burn-in machine body 10 through the device interface 210 to form energy feedback. The rectifier circuit, voltage regulator circuit, and feedback circuit can all adopt existing circuit structures or functional modules and are not described in detail here.
[0026] Principle and effect description:
[0027] The aging machine introduces the test current from the mains. Assuming that the power consumption at this time is P0 (U0I0), the test current is fed into the charging pile under test through the aging machine, and then flows into the test current self-circulation system 20 through the product interface 220. After rectification and voltage stabilization by the rectifier module and the voltage regulator module, it is fed back to the aging machine through the device interface 210. The aging machine determines the power drawn from the mains in real time based on the power of the feedback current. Assuming that the power of the feedback current is P1 (U1I1), then after the feedback current of the test current self-circulation system 20 arrives, the control module will adjust the power drawn at this time to P0-P1. Assuming that the load consumption test process requires 10kW of power per hour, after adopting the test current self-circulation system 20, the aging test can be completed normally by drawing 1-2kW of power per hour.
[0028] The above describes the technical solution and technical effects of the present application in detail in combination with the drawings and specific embodiments of the specification. It should be noted that technicians in this field can also develop other embodiments on this basis; any simple deformation and equivalent substitution that does not deviate from the innovative concept of the present application are covered by the present application and fall within the scope of protection of this patent.
Claims
1. A charging pile aging test machine capable of realizing self-circulation of test current, comprising an aging machine body (10), characterized in that: The device further comprises a test current self-circulating system (20), wherein the test current self-circulating system (20) is provided with a device interface (210) and a product interface (220); the device interface (210) is used for electrically connecting to the aging machine body (10), and the product interface (220) is used for electrically connecting to a charging pile to be tested; The test current self-circulation system (20) is used to process the test current from the charging pile to be tested and feed back the processed test current to the aging machine body (10).
2. The charging pile aging tester capable of realizing self-circulation of test current according to claim 1, characterized in that: The aging machine body (10) comprises a display module, a control module, an input module, a working power supply, an aging power supply, and an interface module; the aging power supply comprises a transformer, a rectifier circuit, a filter circuit, and a voltage stabilizing circuit.
3. The charging pile aging tester capable of realizing self-circulation of test current according to claim 2, characterized in that: The control module is a micro industrial computer.
4. The charging pile aging tester capable of realizing self-circulation of test current according to claim 2, characterized in that: The display module is a touch screen.
5. The charging pile aging tester capable of realizing self-circulation of test current according to claim 1, characterized in that: The test current self-circulation system (20) includes a rectifier module, a voltage stabilizing module, and a feedback module; the rectifier module is used to introduce the test current from the product interface (220), the voltage stabilizing module is used to adjust the voltage of the test current from the rectifier module, and the feedback module is used to feed back the test current from the voltage stabilizing module to the aging machine body (10) through the device interface (210).
6. A charging pile aging test system capable of realizing self-circulation of test current, characterized by: The invention comprises several charging pile aging test machines capable of realizing self-circulation of test current as described in any one of claims 1 to 5.