Automatic cabling machine for wire and cable processing

Abstract

The utility model discloses an automatic cabling machine for wire and cable processing, which belongs to the technical field of cable processing, and comprises a base, and a stranding assembly body, a wire collecting disc, a tension adjusting device and a winding device which are arranged on the base in sequence, the output end of the stranding assembly body is fixedly connected with a wire distributing disc, a plurality of wire guide holes I are uniformly formed in the wire distributing disc, and the wire guide holes I are communicated with the winding device. A stranding disc is installed on one side of the wire distributing disc, a plurality of second wire guiding holes are evenly formed in the wire distributing disc, the corresponding first wire guiding holes and the corresponding second wire guiding holes and the circle center of the wire distributing disc and the circle center of the stranding disc are all located in the same plane, guiding pieces are arranged at outlets of the first wire guiding holes and inlets of the second wire guiding holes respectively, and each guiding piece comprises a support and a guiding roller. The two guide rollers are arranged on the support in a rotating mode, the two guide rollers are arranged on the support in parallel, and a through groove for a cable to pass through is formed between the two guide rollers, so that damage to the cable in the moving process can be avoided, and meanwhile friction can be reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of cable processing, and more specifically to an automatic cabling machine for wire and cable processing. Background Art

[0002] The utility model relates to a wire and cable equipment used for cabling and armoring of multi-core rubber-sheathed cables, plastic power cables, cross-linked cables, telephone cables and control cables of various cross sections.

[0003] Chinese patent application number CN202320774586.1 discloses a cabling machine for cable and wire processing, specifically relating to the field of wire and cable processing technology, including a base, on the top of which a cable reel assembly, a tension adjustment assembly, a mounting seat and a mounting plate are fixedly installed from left to right in sequence, a wire collection disk is fixedly installed on the top of the mounting seat, a wire twisting assembly is installed on the side of the mounting plate, and the wire twisting assembly includes a winding motor 1, which is fixedly installed on the right side of the mounting plate. The utility model sets a distribution disk, and the cables to be twisted are passed through the wire hole 1, the wire ring and the wire hole 2 in sequence, and finally inserted into the through hole on the surface of the twisting disk. By installing the mounting disk between the distribution disk and the twisting disk, the wires can be guided under the action of the wire ring to avoid excessive bending of the wires. At the same time, the wires can be pulled more easily, realizing the guiding function of the cabling machine on the wires, thereby improving the practicality of the cabling machine when in use.

[0004] In the above scheme, wire hole 1, wire ring and wire hole 2 are used to guide the cables and bring them close to each other. When the cable passes through the distribution disk and enters the inside of the stranding disk, due to the thickness of the distribution disk and the stranding disk itself, the cable will bend twice at the exit edge of wire hole 1 on the distribution disk and at the entrance of wire hole 2 on the stranding disk. The port edges of wire hole 1 and wire hole 2 are right-angled, which will cause greater friction with the cable. On the one hand, it will cause damage to the cable surface, and on the other hand, it will increase the friction of the cable movement. A solution to the above problems is proposed below. Utility Model Content

[0005] In view of the problems existing in the prior art, the purpose of the present invention is to provide an automatic cabling machine for wire and cable processing, which can avoid damage to the cables during movement and reduce friction.

[0006] In order to solve the above problems, the present invention adopts the following technical solutions.

[0007] An automatic cabling machine for wire and cable processing comprises a base and a twisting assembly body, a wire collection reel, a tensioning adjustment device and a winding device arranged in sequence on the base, the output end of the twisting assembly body is fixedly connected to a distribution reel, a plurality of wire holes 1 are evenly opened on the distribution reel, a twisting reel is installed on one side of the distribution reel, a plurality of wire holes 2 are evenly opened on the distribution reel, the wire holes 1 and the wire holes 2 correspond to each other one by one, the corresponding wire holes 1 and wire holes 2 and the centers of the distribution reel and the twisting reel are all located in the same plane, guide members are respectively provided at the outlets of the plurality of wire holes 1 and the inlets of the plurality of wire holes 2, the guide members comprise a bracket and a guide roller, two guide rollers are provided, the two guide rollers are respectively rotatably arranged on the bracket, and the two guide rollers are arranged in parallel, and a through groove for the passage of cables is formed between the two guide rollers.

[0008] Preferably, the tensioning adjustment device includes a tensioning frame, a guide wheel and a tensioning wheel. Two guide wheels are provided and are rotatably arranged on the tensioning frame. The two guide wheels are located on the same horizontal plane and are parallel to each other. The tensioning wheel is located between the two guide wheels, and a guide rod is installed on the top of the tensioning wheel. The guide rod passes through the tensioning frame. A spring is passed through the guide rod, and the spring is located between the tensioning wheel and the tensioning frame.

[0009] Preferably, the winding device includes a winding frame, a winding wheel and a winding motor, the winding motor is installed on the winding frame, the winding wheel is rotatably arranged on the winding frame, and the output end of the winding motor is installed at one end of the winding wheel to drive the winding wheel to rotate.

[0010] Preferably, the cable collection disk is in a circular ring shape.

[0011] Preferably, a wire groove is provided on the arc surface of the guide roller.

[0012] Preferably, a fixing seat is installed on the base, a threaded rod is rotatably provided on the fixing seat, an adjusting motor is installed at one end of the fixing seat, the output end of the adjusting motor passes through the fixing seat and is fixedly connected to the threaded rod, a moving block is sleeved on the threaded rod, the moving block and the threaded rod are electrically connected, and the top of the moving block is fixedly connected to the bottom of the tensioning adjustment device.

[0013] Preferably, wire rings are respectively installed at both ends of the tensioning frame.

[0014] Compared with the prior art, the advantages of the present invention are:

[0015] 1. This solution adds a guide between the corresponding wire hole 1 and wire hole 2, and uses a guide roller to steer the cable. The outer side of the guide roller is arc-shaped, which can effectively avoid scratches when the cable moves. The guide roller is arranged in a rotating manner, which can reduce friction during movement and ensure the integrity of the cable.

[0016] Second, the guide wheel and tension wheel guide the passing cables, and at the same time make the straight wires form a wave shape here. The movable tension wheel and the pressure of the spring can ensure that the cable has a certain buffering effect when it is subjected to excessive tension.

[0017] 3. The winding motor drives the winding wheel to rotate, so that the wound cable is wound on the winding wheel, and at the same time provides tension for the movement of the cable.

[0018] 4. The circular design can effectively prevent the cable from being scratched against the entrance edge of the wiring port, ensuring the quality of the cable.

[0019] 5. The wire trough plays a certain role in limiting the cables passing through it, preventing the cables from moving at a large angle between the two guide rollers.

[0020] 6. By adjusting the motor, the threaded rod can be driven to rotate. The threaded rod will drive the slider to move, and the slider will drive the tension adjustment device to move back and forth, so that the cable is evenly wound on the winding device to avoid accumulation.

[0021] 7. The wire loop ensures the position of the cable and avoids separation from the tension adjustment device. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0023] Figure 2 This is a structural diagram of the distribution tray and guide member of the utility model;

[0024] Figure 3 This is a schematic structural diagram of the winch drum and guide member of the utility model;

[0025] Figure 4 This is a schematic cross-sectional view of the tension adjustment device of the present invention;

[0026] Figure 5 This is a schematic top view of the structure of the fixing seat, threaded rod, adjustment motor and moving block of the utility model;

[0027] Figure 6 This is a schematic diagram of the top view of the winding device of the present invention;

[0028] Figure 7 This is a structural diagram of the cable collection reel of the present invention.

[0029] Description of the numbers in the figure:

[0030] 1. Base; 2. Twisting assembly body; 3. Wire collection drum; 4. Tensioning adjustment device; 5. Winding device; 6. Wire distribution drum; 7. Wire hole 1; 8. Wire drum; 9. Wire hole 2; 10. Guide; 11. Bracket; 12. Guide roller; 13. Through slot; 14. Tensioning frame; 15. Guide wheel; 16. Tensioning wheel; 17. Guide rod; 18. Spring; 19. Winding frame; 20. Winding wheel; 21. Winding motor; 22. Wire ring; 23. Wire trough; 24. Fixed seat; 25. Threaded rod; 26. Adjustment motor; 27. Moving block. DETAILED DESCRIPTION

[0031] Example 1:

[0032] See also Figure 1-6 , an automatic cabling machine for wire and cable processing, comprising a base 1, on which a stranding assembly body 2 is arranged, and a distribution plate 6 is fixedly connected at the output end of the stranding assembly body 2, and a plurality of wire holes 7 are evenly opened on the distribution plate 6, and the plurality of wire holes 7 are arranged in a circular array, and a receiving rod is fixedly connected to one side of the distribution plate 6, and a stranding plate 8 is installed at one end of the receiving rod, and a plurality of wire holes 2 9 are evenly opened on the stranding plate 8, and the plurality of wire holes 2 9 are arranged in a circular array, and the circumference diameter of the wire hole 1 7 is larger than the circumference diameter of the wire hole 2 9, and the wire hole 1 7 and the wire hole 2 9 correspond one to one, and the corresponding wire hole 1 7 and the wire hole 2 9 are all located in the same plane as the center of the distribution plate 6 and the stranding plate 8.

[0033] Guide members 10 are respectively provided at the outlets of several wire holes 7 and the inlets of wire holes 2 9. The guide members 10 include a bracket 11 and a guide roller 12. Two guide rollers 12 are provided. The two guide rollers 12 are respectively rotatably arranged on the bracket 11, and the two guide rollers 12 are arranged in parallel. A through groove 13 for the passage of cables is formed between the two guide rollers 12. The center of the through groove 13 and the axial direction of the corresponding wire hole 1 7 or wire hole 2 9 are located on the same straight line. At the same time, a wire groove 23 is opened on the arc surface of the guide roller 12. The wire groove 23 plays a certain limiting role on the cables passing therethrough, thereby preventing the cables from moving at a large angle between the two guide rollers 12.

[0034] The guide roller 12 is used to steer the cable. The outer side surface of the guide roller 12 is arc-shaped, which can effectively avoid scratches on the cable when it moves. The guide roller 12 is arranged to rotate, which can reduce friction during movement and ensure the integrity of the cable.

[0035] A cable collection drum 3 is provided on one side of the twisted component body 2. The cable collection drum 3 is fixedly connected to the base 1. The cable collection drum 3 is in a circular shape. The circular design can effectively prevent the cable from being scratched against the inlet edge of the wiring port, thereby ensuring the quality of the cable. The axis of the cable collection drum 3 and the axis of the twisted cable drum 8 are located on the same straight line.

[0036] A fixed seat 24 is provided on one side of the cable collection disk 3, and the fixed seat 24 is installed on the base 1. A threaded rod 25 is rotatably provided on the fixed seat 24. An adjusting motor 26 is installed at one end of the fixed seat 24. The output end of the adjusting motor 26 passes through the fixed seat 24 and is fixedly connected to the threaded rod 25. A moving block 27 is sleeved on the threaded rod 25. The moving block 27 and the threaded rod 25 are electrically connected. A tensioning adjustment device 4 is installed on the top of the moving block 27. The tensioning adjustment device 4 includes a tensioning frame 14, a guide wheel 15 and a tensioning wheel 16. There are two guide wheels 15 and they are rotatably arranged on the tensioning frame 14. The two guide wheels 15 are located on the same horizontal plane and are opposite to each other. They are parallel to each other, and the tensioning wheel 16 is located between the two guide wheels 15, and the tensioning wheel 16 is lower than the horizontal plane of the two guide wheels 15, and a guide rod 17 is installed on the top of the tensioning wheel 16, and the guide rod 17 passes through the tensioning frame 14. The guide rod 17 and the tensioning frame 14 are slidably matched, and a spring 18 is passed through the guide rod 17, and the spring 18 is located between the tensioning wheel 16 and the tensioning frame 14. The guide rod 17 can guide the movement of the tensioning wheel 16, and the spring 18 can provide pressure to the tensioning wheel 16, and at the same time the guide rod 17 can limit the spring 18 to avoid radial displacement of the spring 18 during compression, thereby ensuring the service life of the spring.

[0037] The guide wheel 15 and the tensioning wheel 16 guide the passing cables and simultaneously shape the straight wires into a wavy shape. The movable tensioning wheel 16 and the pressure of the spring 18 ensure that the cables have a certain buffering effect when subjected to excessive tension. The threaded rod 25 can be rotated by adjusting the motor 26. The threaded rod 25 drives the slider to move, and the slider drives the tensioning adjustment device 4 to move back and forth, so that the cables are evenly wound on the winding device 5 to avoid accumulation. Wire rings 22 are installed at both ends of the tensioning frame 14. The wire rings 22 ensure the position of the cables and prevent them from separating from the tensioning adjustment device 4.

[0038] A winding device 5 is provided on one side of the fixed seat 24, and the winding device 5 is fixed on the base 1. The winding device 5 includes a winding frame 19, a winding wheel 20 and a winding motor 21. The winding motor 21 is installed on the winding frame 19, and the winding wheel 20 is rotatably arranged on the winding frame 19. The output end of the winding motor 21 is installed at one end of the winding wheel 20 for driving the winding wheel 20 to rotate. The winding wheel 20 is driven to rotate by the winding motor 21, so that the wound cable is wound around the winding wheel 20, and at the same time, a pulling force is provided for the movement of the cable.

[0039] Working principle:

[0040] During use, different strands of wire are passed through the corresponding wire hole 1 7, the through slots 13 of the two guide members 10 and the guide hole 2 in sequence. The outer side surface of the guide roller 12 is arc-shaped, which can effectively avoid scratches when the cable moves, and the guide roller 12 is arranged to rotate, which can reduce the friction during movement and ensure the integrity of the cable. The distribution disk 6 and the twisting disk 8 are driven to rotate by the twisting assembly body 2, so that the strands are twisted and bundled to form a cable. After bundling, the cable passes through the middle of the collection disk 3, and then passes through the tensioning wheel 16 and the guide wheel 15 in sequence, and finally is wound on the winding wheel 20. Through the rotation of the winding motor 21, the winding motor 21 will drive the winding wheel 20 to rotate, and the winding wheel 20 will wind the cable around the winding wheel 20, and at the same time provide tension to the cable, so that the cable moves. In addition, the adjustment motor 26 will drive the threaded rod 25 to rotate. The threaded rod 25 drives the slider to move, and the slider drives the tension adjustment device 4 to move back and forth, so that the cable is evenly wound on the reel 20 to avoid accumulation.

Claims

1. An automatic cabling machine for wire and cable processing, characterized by: The invention comprises a base (1) and a twisted component body (2), a wire collecting disk (3), a tensioning adjustment device (4) and a winding device (5) arranged in sequence on the base (1); the output end of the twisted component body (2) is fixedly connected to a wire distribution disk (6); a plurality of wire holes (7) are evenly provided on the wire distribution disk (6); a twisted wire disk (8) is installed on one side of the wire distribution disk (6); a plurality of wire holes (9) are evenly provided on the wire distribution disk (6); the wire holes (7) and the wire holes (9) are in one-to-one correspondence; the corresponding wire holes (7) and the wire holes (9) are in one-to-one correspondence. The centers of the wire hole 2 (9), the distribution plate (6) and the stranded wire plate (8) are all located in the same plane. A guide member (10) is provided at the exit of the wire hole 1 (7) and the entrance of the wire hole 2 (9). The guide member (10) includes a bracket (11) and a guide roller (12). Two guide rollers (12) are provided. The two guide rollers (12) are respectively rotatably arranged on the bracket (11). The two guide rollers (12) are arranged in parallel. A through groove (13) for the cable to pass through is formed between the two guide rollers (12).

2. The automatic cabling machine for wire and cable processing according to claim 1, characterized in that: The tensioning adjustment device (4) comprises a tensioning frame (14), a guide wheel (15) and a tensioning wheel (16). Two guide wheels (15) are provided and are rotatably arranged on the tensioning frame (14). The two guide wheels (15) are located on the same horizontal plane and are parallel to each other. The tensioning wheel (16) is located between the two guide wheels (15). A guide rod (17) is installed on the top of the tensioning wheel (16). The guide rod (17) passes through the tensioning frame (14). A spring (18) is passed through the guide rod (17). The spring (18) is located between the tensioning wheel (16) and the tensioning frame (14).

3. The automatic cabling machine for wire and cable processing according to claim 1, characterized in that: The winding device (5) comprises a winding frame (19), a winding wheel (20) and a winding motor (21); the winding motor (21) is mounted on the winding frame (19); the winding wheel (20) is rotatably arranged on the winding frame (19); and the output end of the winding motor (21) is mounted on one end of the winding wheel (20) for driving the winding wheel (20) to rotate.

4. The automatic cabling machine for wire and cable processing according to claim 1, characterized in that: The cable collection disk (3) is in a circular ring shape.

5. The automatic cabling machine for wire and cable processing according to claim 1, characterized in that: A guide groove (23) is provided on the arc surface of the guide roller (12).

6. The automatic cabling machine for wire and cable processing according to claim 2, characterized in that: A fixing seat (24) is mounted on the base (1), a threaded rod (25) is rotatably mounted on the fixing seat (24), an adjusting motor (26) is mounted on one end of the fixing seat (24), an output end of the adjusting motor (26) passes through the fixing seat (24) and is fixedly connected to the threaded rod (25), a moving block (27) is sleeved on the threaded rod (25), the moving block (27) and the threaded rod (25) are electrically connected, and the top of the moving block (27) is fixedly connected to the bottom of the tensioning adjustment device (4).

7. The automatic cabling machine for wire and cable processing according to claim 6, characterized in that: Wire rings (22) are respectively installed at both ends of the tensioning frame (14).

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