Armoring machine discharge flattening device for cable processing
By designing a material discharge leveling device of the armored machine with rotating rod, lifting mechanism, rotating mechanism and clamping mechanism, the problem that the cable limit sleeve cannot improve flatness and replacement efficiency in the prior art is solved, and automatic adjustment and efficient cable leveling effect are achieved.
Patent Information
- Application Number
- CN202421826046.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-07-30
AI Technical Summary
In the prior art, during the cable processing process, the limit sleeve at the discharge end cannot effectively improve the flatness of the armored cable, and the replacement efficiency is low, so it cannot meet the needs of different types of cables.
A feed-out leveling device for the armored machine including a rotating rod, a lifting mechanism, a rotating mechanism, a clamping mechanism and a positioning mechanism is designed. Through the cooperation of the rotating disc, arcuate groove, a tie rod and a clamping mechanism, the automatic adjustment and leveling of the armored cable are realized to improve the leveling effect.
Automatic adjustment according to the cable size is realized, manual replacement of limit sleeves is reduced, cable flatness and working efficiency is improved, the surface of the armored cable is fully in contact with the leveling device, and the mechanical strength and production efficiency of the armored cable are improved.
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Figure CN223284788U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cable processing, in particular to a material discharging and leveling device for an armoring machine used for cable processing. Background Art
[0002] Cables are widely used in the fields of electricity, energy, transportation, communications, construction, petrochemicals, aerospace, etc. Cables need to be armored when in use. Armored cables are covered with a protective layer of metal or synthetic materials. This protective layer can significantly improve the cable's tensile, compressive, bending and extrusion capabilities, thereby enhancing the quality and performance of the cable's mechanical strength, and can effectively protect the cable from the influence of external environmental factors. The materials used to armor the cables are mostly soft materials.
[0003] At present, in order to further make the cable flat and reduce the shaking of the cable, most of them will install a limit sleeve at the discharge end. This method usually makes the surface of the armored cable contact with the inner wall of the limit sleeve when it moves, thereby making the armored cable flat. This method is inefficient and cannot improve the flatness of the armored cable.
[0004] At the same time, this method cannot be adjusted according to the different cables, and the staff needs to manually replace the corresponding limit sleeves. When producing armored cables of different models, this method is more cumbersome and cannot improve replacement efficiency. Utility Model Content
[0005] The purpose of the utility model is to provide a discharge leveling device for an armoring machine for cable processing, so as to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a discharge leveling device for an armoring machine for cable processing, comprising a trolley and a fixed shell bolted to the top of the trolley, and further comprising:
[0007] A rotating rod rotates on one side of the surface of the fixed shell, a lifting mechanism is provided on one side of the rotating rod, a mounting plate is provided on one side of the lifting mechanism, telescopic rods are bolted to the four corners of the top of the fixed shell, a fixing frame is bolted to one side of the top of the mounting plate, the inner wall of the fixing frame is rotatably connected to the mounting shell, and a rotating mechanism is provided on the top of the mounting plate;
[0008] A rotating disk rotates in the inner cavity of the mounting shell, a pull rod is fixedly connected to one side of the surface of the rotating disk, an auxiliary groove is opened on one side of the surface of the mounting shell, arc grooves are opened at three places on the surface of the rotating disk, a clamping mechanism is set on one side of the rotating disk, and a positioning mechanism is set on one side of the pull rod.
[0009] Preferably, the lifting mechanism includes a bevel gear set fixed to one side of the rotating rod surface and a one-way threaded rod fixed to one side of the bevel gear set surface, the surface of the one-way threaded rod is threadedly connected to a sleeve, and one end of the sleeve is fixedly connected to the bottom of the mounting plate.
[0010] Preferably, the rotating mechanism includes a stepper motor bolted to one side of the top of the mounting plate and a rotating shaft fixed to the output shaft of the stepper motor. The rotating mechanism also includes a spur gear fixed to one end of the rotating shaft and a gear ring meshed with one side of the spur gear surface.
[0011] Preferably, the clamping mechanism includes a mounting seat sliding on the inner wall of the arc groove and a clamping plate fixed to one side of the mounting seat surface. The clamping mechanism also includes a mounting groove opened on one side of the clamping plate surface and a ball rotating on the inner wall of the mounting groove.
[0012] Preferably, the positioning mechanism includes a limit block sliding on the pull rod surface and a compression spring fixed to one side of the limit block surface, one side of the limit block surface is meshedly connected with an arc-shaped tooth plate, and one side of the arc-shaped tooth plate surface is bolted to one side of the mounting shell surface.
[0013] Preferably, an auxiliary frame is bolted to the top of the mounting plate, and a rotating wheel is rotatably connected to the inner wall of the auxiliary frame.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0015] The utility model plays a role similar to that of a limit sleeve through the cooperation of the rotating disk, the arc groove, the pull rod and the clamping mechanism, and can be adjusted according to the size of the armored cable. There is no need for staff to frequently replace limit sleeves of different sizes, which reduces the workload of staff. Under the action of the positioning mechanism, the pull rod can be prevented from easily driving the rotating disk to rotate, making the operation of the leveling mechanism more stable. With the cooperation of the rotating mechanism, the mounting shell and the clamping mechanism, the surface of the armored cable can be fully contacted with the leveling device, which can achieve a better leveling effect of the armored cable and improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the present utility model;
[0017] Figure 2 This is a schematic diagram of the cross-sectional structure of the fixed shell and the mounting plate in the present invention;
[0018] Figure 3 This is a schematic structural diagram of the rotating mechanism in the present utility model;
[0019] Figure 4 This is a schematic diagram of the cross-sectional structure of the installation shell in the present utility model;
[0020] Figure 5 This is a schematic diagram of the cross-sectional structure of the arc-shaped groove in the utility model;
[0021] Figure 6 It is a structural diagram of the positioning mechanism in the utility model.
[0022] In the figure: 1. cart; 2. fixed shell; 3. rotating rod; 4. lifting mechanism; 41. bevel gear set; 42. one-way threaded rod; 43. sleeve shell; 5. mounting plate; 6. telescopic rod; 7. rotating mechanism; 71. stepping motor; 72. rotating shaft; 73. spur gear; 74. gear ring; 8. mounting shell; 9. rotating disk; 10. arc groove; 11. pull rod; 12. clamping mechanism; 121. mounting seat; 122. splint; 123. mounting groove; 124. ball; 13. sliding groove; 14. positioning mechanism; 141. limit block; 142. compression spring; 143. arc tooth plate; 15. auxiliary frame; 16. rotating wheel; 17. fixed frame; 18. auxiliary groove. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] See also Figure 1-6The lifting mechanism 4 can be operated by rotating the rotating rod 3. A mounting plate 5 is provided on one side of the lifting mechanism 4. The mounting plate 5 can be lifted up and down under the action of the lifting mechanism 4. The four corners of the top of the fixed shell 2 are bolted with telescopic rods 6. The other end of the telescopic rod 6 is fixedly connected to the bottom of the mounting plate 5 when the mounting plate 5 is lifted. The telescopic rod 6 can be synchronously driven to extend and retract when the mounting plate 5 is lifted. The movement of the mounting plate 5 can be made more stable under the action of the telescopic rod 6. A fixing frame 17 is bolted to one side of the top of the mounting plate 5. The inner wall of the fixing frame 17 is rotatably connected to the mounting shell 8. Under the action of the fixing frame 17, the mounting shell 8 can be supported to prevent it from falling. A rotating mechanism 7 is provided on the top of the mounting plate 5. The rotating mechanism 7 cooperates with the mounting shell 8. Under the action of the rotating mechanism 7, the mounting shell 8 can be rotated. The hole of the mounting shell 8 is aligned with the hole of the armoring machine. The discharge port is aligned for connection, so that the armored cable can enter the interior of the installation shell 8. The inner cavity of the installation shell 8 is rotatably connected to a rotating disk 9. One side of the surface of the rotating disk 9 is fixedly connected to a pull rod 11. The staff pulls the pull rod 11 to rotate the rotating disk 9. An auxiliary groove 18 is provided on one side of the surface of the installation shell 8. The pull rod 11 is inside the auxiliary groove 18. Under the action of the auxiliary groove 18, the installation shell 8 can be prevented from hindering the movement of the pull rod 11. Arc grooves 10 are provided at three places on the surface of the rotating disk 9, and one side of the surface of the installation shell 8 is opened. An auxiliary groove 18 is provided, and the arc groove 10 is a staggered design. The inner wall of the arc groove 10 does not form a complete circle, but gradually approaches the center of the mounting shell 8. A clamping mechanism 12 is provided on one side of the rotating disk 9. When the rotating disk 9 rotates, the clamping mechanism 12 can be operated. Under the action of the arc groove 10, the parts inside the clamping mechanism 12 can be moved synchronously. A positioning mechanism 14 is provided on one side of the pull rod 11. Under the action of the positioning mechanism 14, the pull rod 11 can be limited to prevent the pull rod 11 from moving easily.
[0025] The lifting mechanism 4 includes a bevel gear set 41. The inner wall of the bevel gear set 41 on one side is fixedly connected to one side of the surface of the rotating rod 3, and one side of the surface of the bevel gear set 41 on the other side is fixedly connected to a one-way threaded rod 42. The surface of the one-way threaded rod 42 is threadedly connected to a sleeve 43. One end of the sleeve 43 is fixedly connected to the bottom of the mounting plate 5. When the height of the leveling device is to be adjusted, the rotating rod 3 is rotated. When the rotating rod 3 rotates, the bevel gear set 41 can be rotated. When the bevel gear set 41 rotates, the one-way threaded rod 42 can be rotated. When the one-way threaded rod 42 rotates, the sleeve 43 can be lifted and lowered. When the sleeve 43 moves, the mounting plate 5 can be driven to lift and lower, which is convenient for the staff to adjust the leveling device according to the discharge port of different armoring machines.
[0026] The rotating mechanism 7 includes a stepper motor 71. The bottom of the stepper motor 71 is bolted to one side of the top of the mounting plate 5. The output shaft of the stepper motor 71 is fixedly connected to a rotating shaft 72. Under the action of the stepper motor 71, the rotating shaft 72 can rotate. One end of the rotating shaft 72 is fixedly connected to a spur gear 73. When the rotating shaft 72 rotates, the spur gear 73 can rotate. One side of the surface of the spur gear 73 is meshed with a gear ring 74. When the spur gear 73 rotates, the gear ring 74 can rotate. The inner wall of the gear ring 74 is fixedly connected to the surface of the mounting shell 8. When the gear ring 74 rotates, it can drive the mounting shell 8 to rotate. When the mounting shell 8 rotates, the parts inside the mounting shell 8 can rotate synchronously.
[0027] The clamping mechanism 12 includes a mounting seat 121, the number of which is three and is designed to be inclined with the center point of the mounting shell 8. One side of the surface of the mounting seat 121 is slidably connected to the inner wall of the arc groove 10. When the rotating disk 9 rotates, the mounting seat 121 is pushed by the inner wall of the arc groove 10, so that the three mounting seats 121 can be synchronously moved outward or inward with the center point of the mounting shell 8. One side of the surface of the mounting seat 121 is fixedly connected to a splint 122. When the mounting seat 121 moves, the splint 122 can be driven to move. One side of the surface of the splint 122 is provided with a There are several mounting grooves 123, and the inner wall of the mounting groove 123 is rotatably connected with a ball 124. When the splint 122 moves, the ball 124 can move. When the ball 124 contacts the surface of the armored cable, it can be rotated on the surface of the armored cable to make its contact surface flat. Sliding grooves 13 are provided at three places on one end of the mounting shell 8. The inner wall of the sliding groove 13 is slidably connected with the surface of the mounting seat 121. Under the action of the sliding groove 13, the mounting seat 121 can be limited so that the mounting seat 121 can only move up and down inside the sliding groove 13.
[0028] When the locking cam 141 is in the state of being rotated, the locking cam 143 is engaged with the locking cam 144 and the locking cam 145 is engaged with the locking cam 146. When the locking cam 141 is in the state of being rotated, the locking cam 143 is engaged with the locking cam 146 and the locking cam 146 is engaged with the locking cam 146.
[0029] An auxiliary frame 15 is bolted to the top of the mounting plate 5 , and a rotating wheel 16 is rotatably connected to the inner wall of the auxiliary frame 15 . Under the action of the rotating wheel 16 , the armored cable can continue to move forward stably when it is moved out of the interior of the mounting shell 8 .
[0030] Working principle: The staff rotates the rotating rod 3, and when the rotating rod 3 rotates, the bevel gear set 41 can be driven to rotate. When the bevel gear set 41 rotates, the one-way threaded rod 42 can be rotated. When the one-way threaded rod 42 rotates, the housing 43 can be lifted and lowered. When the housing 43 moves, the mounting plate 5 can be driven to lift and lower. When the mounting plate 5 is lifted and lowered, the parts above the mounting plate 5 can be driven to lift and lower. When the mounting shell 8 is aligned with the discharge port of the armoring machine, the rotation of the rotating rod 3 is stopped, and the staff presses the limit block 141 to drop. When the limit block 141 drops, the compression spring 142 is compressed. When the limit block 141 no longer engages the arc-shaped tooth plate 143, the pull rod 11 is pulled. When the pull rod 11 moves, the rotating disk 9 can be rotated. When the rotating disk 9 rotates, the three mounting seats 121 can be moved synchronously. When 21 moves, it can drive the splint 122 to move, and the movement of the splint 122 drives the ball 124 to move. When the ball 124 contacts the surface of the armored cable, the pulling of the pull rod 11 is stopped, and the pressure on the limit block 141 is released at the same time. When there is no pressure, the compression spring 142 rebounds. The rebound of the compression spring 142 can drive the limit block 141 to move outward and continue to engage with the arc-shaped tooth plate 143. The staff turns on the stepper motor 71. Under the action of the stepper motor 71, the rotating shaft 72 can be rotated. When the rotating shaft 72 rotates, it can drive the spur gear 73 to rotate. When the spur gear 73 rotates, the gear ring 74 can be rotated. When the gear ring 74 rotates, the mounting shell 8 can be rotated. When the mounting shell 8 rotates, the ball 124 can be rotated on the surface of the armored cable, so that the flatness of the armored cable is better.
[0031] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A discharge leveling device for an armoring machine for cable processing, comprising a trolley (1) and a fixed shell (2) bolted to the top of the trolley (1), characterized in that: Also includes: A rotating rod (3) rotates on one side of the surface of the fixed shell (2), a lifting mechanism (4) is provided on one side of the rotating rod (3), a mounting plate (5) is provided on one side of the lifting mechanism (4), telescopic rods (6) are bolted to the four corners of the top of the fixed shell (2), a fixing frame (17) is bolted to one side of the top of the mounting plate (5), the inner wall of the fixing frame (17) is rotatably connected to the mounting shell (8), and a rotating mechanism (7) is provided on the top of the mounting plate (5); A rotating disk (9) rotates in the inner cavity of the mounting shell (8), a pull rod (11) is fixedly connected to one side of the surface of the rotating disk (9), an auxiliary groove (18) is opened on one side of the surface of the mounting shell (8), arc grooves (10) are opened at three locations on the surface of the rotating disk (9), a clamping mechanism (12) is set on one side of the rotating disk (9), and a positioning mechanism (14) is set on one side of the pull rod (11).
2. The discharge and leveling device for a cable processing armoring machine according to claim 1, characterized in that: The lifting mechanism (4) comprises a bevel gear set (41) fixed to one side of the surface of the rotating rod (3) and a one-way threaded rod (42) fixed to one side of the surface of the bevel gear set (41); a sleeve (43) is threadedly connected to the surface of the one-way threaded rod (42); and one end of the sleeve (43) is fixedly connected to the bottom of the mounting plate (5).
3. The discharge and leveling device for a cable processing armoring machine according to claim 1, characterized in that: The rotating mechanism (7) includes a stepper motor (71) bolted to one side of the top of the mounting plate (5) and a rotating shaft (72) fixed to the output shaft of the stepper motor (71). The rotating mechanism (7) also includes a spur gear (73) fixed to one end of the rotating shaft (72) and a gear ring (74) meshed with one side of the surface of the spur gear (73).
4. The discharge and leveling device for an armoring machine for cable processing according to claim 1, characterized in that: The clamping mechanism (12) includes a mounting seat (121) sliding on the inner wall of the arc-shaped groove (10) and a clamping plate (122) fixed to one side of the surface of the mounting seat (121). The clamping mechanism (12) also includes a mounting groove (123) opened on one side of the surface of the clamping plate (122) and a ball (124) rotating on the inner wall of the mounting groove (123).
5. The discharge and leveling device for a cable processing armoring machine according to claim 1, characterized in that: The positioning mechanism (14) includes a limit block (141) sliding on the surface of the pull rod (11) and a compression spring (142) fixed to one side of the surface of the limit block (141); one side of the surface of the limit block (141) is meshedly connected with an arc-shaped tooth plate (143); one side of the surface of the arc-shaped tooth plate (143) is bolted to one side of the surface of the mounting shell (8).
6. The discharge and leveling device for a cable processing armoring machine according to claim 1, characterized in that: An auxiliary frame (15) is bolted to the top of the mounting plate (5), and a rotating wheel (16) is rotatably connected to the inner wall of the auxiliary frame (15).