Inverted frame of photovoltaic module and photovoltaic module
Through the design of the inverted frame structure, the problem of inconvenient installation of the angle code of the photovoltaic module is solved, the stability of the frame and the convenient positioning of the photovoltaic panels are achieved, and the overall stability and strength of the frame are enhanced.
Patent Information
- Application Number
- CN202422581775.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2024-08-09
- Filing Date
- 2024-10-25
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-10-25
AI Technical Summary
The frame design of existing photovoltaic modules is difficult to facilitate the installation of angle codes, and the stability after installation is insufficient.
A flip-floped frame structure is designed, including a top edge plate, a side edge plate and a bottom edge plate. The second space forms elastic changes before the angle code is installed, and is fixed by welding after installation. Combined with the inclined guide plate, it facilitates the installation of the photovoltaic panel and enhances the stability of the frame.
It realizes convenient installation of corner codes and improves the stability of the frame. The inclined guide plate facilitates positioning of the photovoltaic plate, and the end edge plate enhances the strength of the top edge plate.
Smart Images

Figure CN223285794U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic components, in particular to an inward-turning frame of a photovoltaic component and a photovoltaic component. Background Art
[0002] Photovoltaic modules (or solar cell modules) are important devices that convert solar energy into electrical energy. The frame of a photovoltaic module is an important component used to fix the photovoltaic panels in the photovoltaic module. It can protect the photovoltaic panels and prevent them from being damaged by wind. For example, Chinese patent CN202211203982.5 discloses a pultruded profile for a photovoltaic module frame, a photovoltaic module frame, and a preparation method. The frame is mainly formed by pultrusion of aluminum alloy profiles or other material profiles. The second space in the frame for inserting the corner code is located below the first space for inserting the photovoltaic panel. The size of the second space is fixed, and this fixed-size second space portion is conducive to the installation of the corner code. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide an outward-turning frame of a photovoltaic module and a photovoltaic module, so as to facilitate the installation of the corner brackets of the photovoltaic module.
[0004] The technical solution adopted by the present invention to solve the above technical problems is as follows: First, the basic structure: an inward-turning frame of a photovoltaic module, including a top edge plate, a first side edge plate, a first bottom edge plate, a second side edge plate, and a second bottom edge plate;
[0005] The top edge plate, the upper portion of the first side edge plate, and the second bottom edge plate form a first space with an open side, and the first space is used to place the edge of the photovoltaic panel of the photovoltaic module;
[0006] The lower portion of the first side panel, the first bottom panel, the second side panel, and the second bottom panel form a second space, and the second bottom panel and the first side panel are disconnected.
[0007] The second space is used to place the corner code; before the corner code of the photovoltaic module is installed, the second bottom edge plate and the first side edge plate are disconnected so that the size of the second space can be elastically changed; after the corner code is installed, the second bottom edge plate and the first side plate are welded to fix the size of the second space.
[0008] Preferably, the top edge panel, the first side panel, the first bottom edge panel, the second side panel, and the second bottom edge panel are connected in sequence; the top edge panel, the first side panel, the first bottom edge panel, the second side panel, and the second bottom edge panel are formed by bending the same plate body multiple times.
[0009] Preferably, the front end of the top side plate is bent to form an end side plate, and the upper surface of the end side plate is in contact with the lower surface of the top side plate;
[0010] The end side panel, top side panel, first side panel, first bottom side panel, second side panel, and second bottom side panel are connected in sequence; the end side panel, top side panel, first side panel, first bottom side panel, second side panel, and second bottom side panel are formed by bending the same plate body multiple times.
[0011] Preferably, a guide plate is connected between the second side plate and the second bottom plate, and the guide plate is tilted downward;
[0012] The top edge panel, the first side panel, the first bottom edge panel, the second side panel, the guide panel, and the second bottom edge panel are connected in sequence; the top edge panel, the first side panel, the first bottom edge panel, the second side panel, the guide panel, and the second bottom edge panel are formed by bending the same plate body multiple times.
[0013] Preferably, the front end of the top side panel is bent to form an end side panel, and the upper surface of the end side panel is in contact with the lower surface of the top side panel; an inclined guide plate is connected between the second side panel and the second bottom side panel, and the guide plate is inclined downward;
[0014] The end side panel, top side panel, first side panel, first bottom side panel, second side panel, guide panel, and second bottom side panel are connected in sequence; the end side panel, top side panel, first side panel, first bottom side panel, second side panel, guide panel, and second bottom side panel are formed by bending the same plate body multiple times.
[0015] According to the above preference, a part of the second bottom edge plate is recessed downward to form a pit.
[0016] In a second aspect, a photovoltaic component includes a corner code, wherein the corner code includes a first corner code base plate and a second corner code base plate, the first corner code base plate has a first corner code side plate and a second corner code side plate on both sides, the second corner code base plate has a third corner code side plate and a fourth corner code side plate on both sides, the first corner code base plate, the first corner code side plate and the second corner code side plate are placed in the second space of the first frame, the second corner code base plate, the third corner code side plate and the fourth corner code side plate are placed in the second space of the second frame, and the first frame and the second frame respectively adopt the basic structure or the frame of the photovoltaic component described in Preferably one or Preferably two.
[0017] Further preferably, the first corner bracket base plate and the second corner bracket base plate are relatively vertical, the first corner bracket side plate is interlocked with the third corner bracket side plate, and the second corner bracket side plate is interlocked with the fourth corner bracket side plate; and the outer edges of the first corner bracket side plate, the second corner bracket side plate, the third corner bracket side plate, and the fourth corner bracket side plate are provided with serrations.
[0018] In a second aspect, another photovoltaic assembly includes a corner bracket, wherein the corner bracket includes a first corner bracket base plate and a second corner bracket base plate, wherein the first corner bracket base plate has first and second corner bracket side plates on either side thereof, and the second corner bracket base plate has third and fourth corner bracket side plates on either side thereof, wherein the outer edge of the first corner bracket side plate is connected to an inclined first guide side plate, and the outer edge of the third corner bracket side plate is connected to an inclined second guide side plate;
[0019] The first corner bracket bottom plate, the first guide side plate, the first corner bracket side plate, and the second corner bracket side plate are placed in the second space of the first frame;
[0020] The second corner code bottom plate, the second guide side plate, the third corner code side plate and the fourth corner code side plate are placed in the second space of the second frame, and the first frame and the second frame respectively adopt the frame of the photovoltaic module described in preferred third or preferred fourth.
[0021] Further preferably, the first corner code bottom plate and the second corner code bottom plate are relatively vertical, the first corner code side plate is chime-connected with the third corner code side plate, and the second corner code side plate is chime-connected with the fourth corner code side plate; and the outer edges of the first guide side plate, the second corner code side plate, the second guide side plate, and the fourth corner code side plate are provided with serrations.
[0022] The beneficial effects of the present invention are as follows: Before the corner brackets of the photovoltaic module are installed, a disconnected shape is formed between the second bottom edge plate and the first side edge plate, allowing the size of the second space to be elastically adjustable, thereby facilitating the installation of the corner brackets. After the corner brackets are installed, the second bottom edge plate and the first side edge plate are welded together to fix the size of the second space, thereby improving the stability of the frame. The inclined guide plate facilitates the placement of the photovoltaic panels of the photovoltaic module into the first space. The end edge plates are used to reinforce the strength of the top edge plate to prevent it from collapsing. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a cross-sectional schematic diagram of the basic structure of the utility model and the inward-turning frame of the preferred embodiment 1;
[0024] Figure 2 This is a cross-sectional schematic diagram of the inward-turned frame of the preferred embodiment 2 of the present invention;
[0025] Figure 3 This is a cross-sectional schematic diagram of the inward-turned frame of the preferred embodiment 3 of the present invention;
[0026] Figure 4 This is a cross-sectional schematic diagram of the inward-turned frame of the preferred embodiment 4 of the present invention;
[0027] Figure 5 This is a three-dimensional schematic diagram of the inward-turned frame of the preferred embodiment 4 of the present invention. Figure 1;
[0028] Figure 6 This is a three-dimensional schematic diagram of the inward-turned frame of the preferred embodiment 4 of the present invention. Figure 2 ;
[0029] Figure 7 It is a three-dimensional schematic diagram of the corner code adapted to the basic structure or the frame of the preferred embodiment 1 or the preferred embodiment 2 in the present invention;
[0030] Figure 8 It is a three-dimensional schematic diagram of a corner code adapted to the frame of the preferred embodiment 3 or the preferred embodiment 4 in the present invention;
[0031] Among them: 101, top side panel; 102, first side panel; 103, first bottom side panel; 104, second side panel; 105, second bottom side panel; 106, end side panel; 107, guide panel; 201, first corner base panel; 202, second corner base panel; 203, first corner side panel; 204, second corner side panel; 205, third corner side panel; 206, fourth corner side panel. DETAILED DESCRIPTION
[0032] The present invention will now be described in further detail with reference to the accompanying drawings and preferred embodiments. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show components related to the present invention.
[0033] First, the infrastructure, such as Figure 1 As shown, an inward-turning frame of a photovoltaic module includes a top edge plate 101, a first side edge plate 102, a first bottom edge plate 103, a second side edge plate 104, and a second bottom edge plate 105;
[0034] The top plate 101, the upper portion of the first side plate 102, and the second bottom plate 105 form a first space with an open side, and the first space is used to place the edge of the photovoltaic panel of the photovoltaic module;
[0035] The lower portion of the first side panel 102, the first bottom panel 103, the second side panel 104, and the second bottom panel 105 form a second space, and the second space is used to place the corner bracket;
[0036] Before the corner bracket of the photovoltaic module is installed, a disconnected shape is formed between the second bottom edge plate 105 and the first side edge plate 102 so that the size of the second space can be elastically changed; after the corner bracket is installed, the second bottom edge plate 105 and the first side edge plate 102 are welded to fix the size of the second space.
[0037] In conventional photovoltaic module frames, the size of the second space for inserting corner brackets is typically fixed. In conventional existing installation methods, this second space is slightly larger than the corner bracket during manufacturing to facilitate installation. However, after installation, the gap between the corner bracket and the frame is large, which can affect the stability of the connection between one frame and the other. In the present invention, before the corner brackets of the photovoltaic module are installed, a disconnected shape is formed between the second bottom plate 105 and the first side plate 102 to allow the size of the second space to change elastically, thereby facilitating the installation of the corner brackets. After the corner brackets are installed, the second bottom plate 105 is welded to the first side plate 102 to fix the size of the second space, thereby improving the stability of the frame.
[0038] Specifically, in an optional embodiment, a portion of the second bottom edge plate 105 is recessed downward to form a pit. In the present invention, each bottom edge plate and side edge plate is not limited to be a straight plate.
[0039] Specifically, preferred example 1 is as follows Figure 1 As shown, based on the above-mentioned inward-turning frame structure, it includes the following structure: the top edge panel 101, the first side panel 102, the first bottom panel 103, the second side panel 104, and the second bottom panel 105 are connected in sequence; the top edge panel 101, the first side panel 102, the first bottom panel 103, the second side panel 104, and the second bottom panel 105 are formed by bending the same plate multiple times. The top edge panel 101, the first side panel 102, the first bottom panel 103, the second side panel 104, and the second bottom panel 105 are made of the same plate body, and the production method is lower in cost than pultrusion of aluminum profiles, and the plate can be thinner, such as a plate with a thickness of 1 mm.
[0040] Specifically, preferred example 2 is as follows: Figure 2 As shown, based on the above-mentioned inward-turning frame structure, the following structure is included: the front end of the top side panel 101 is bent to form an end side panel 106, and the upper surface of the end side panel 106 is in contact with the lower surface of the top side panel 101; the end side panel 106, the top side panel 101, the first side panel 102, the first bottom side panel 103, the second side panel 104, and the second bottom side panel 105 are connected in sequence; the end side panel 106, the top side panel 101, the first side panel 102, the first bottom side panel 103, the second side panel 104, and the second bottom side panel 105 are formed by bending the same plate multiple times. The end side panel 106, the top side panel 101, the first side panel 102, the first bottom side panel 103, the second side panel 104, and the second bottom side panel 105 are made of the same plate body, and the production method is lower in cost than pultrusion of aluminum profiles, and the plate can be made of a thinner plate, such as a plate with a thickness of 1 mm. The end side panels 106 are used to enhance the strength of the top side panel 101 so that the top side panel 101 is not prone to collapse.
[0041] Specifically, preferred example three, such as Figure 3 As shown, based on the above-mentioned inward-turning frame structure, the following structure is included: an inclined guide plate 107 is connected between the second side panel 104 and the second bottom panel 105, and the guide plate 107 is tilted downward; the top panel 101, the first side panel 102, the first bottom panel 103, the second side panel 104, the guide plate 107, and the second bottom panel 105 are connected in sequence; the top panel 101, the first side panel 102, the first bottom panel 103, the second side panel 104, the guide plate 107, and the second bottom panel 105 are formed by bending the same plate multiple times. The inclined guide plate 107 facilitates guiding the photovoltaic panels of the photovoltaic module into the first space.
[0042] Specifically, preferred example 4, such as Figure 4 、 Figure 5 、 Figure 6 As shown, based on the above-mentioned inward-turning frame structure, the following structure is included: the front end of the top side panel 101 is bent to form an end side panel 106, the upper surface of the end side panel 106 is in contact with the lower surface of the top side panel 101; an inclined guide plate 107 is connected between the second side panel 104 and the second bottom side panel 105, and the guide plate 107 is inclined downward; the end side panel 106, the top side panel 101, the first side panel 102, the first bottom side panel 103, the second side panel 104, the guide plate 107, and the second bottom side panel 105 are connected in sequence; the end side panel 106, the top side panel 101, the first side panel 102, the first bottom side panel 103, the second side panel 104, the guide plate 107, and the second bottom side panel 105 are formed by bending the same plate multiple times. The inclined guide plate 107 facilitates guiding the photovoltaic panels of the photovoltaic module into the first space. The end side panels 106 are used to enhance the strength of the top side panel 101 so that the top side panel 101 is not prone to collapse.
[0043] Specifically, preferred example five, based on the inward-folding frame of any one of the above-mentioned basic structures to preferred example four, includes the following structure: the height of the second space is greater than the height of the first space.
[0044] In a second aspect, a photovoltaic module includes an angle code, such as Figure 7As shown, the corner code includes a first corner code base plate 201 and a second corner code base plate 202. The first corner code base plate 201 has a first corner code side plate 203 and a second corner code side plate 204 on both sides. The second corner code base plate 202 has a third corner code side plate 205 and a fourth corner code side plate 206 on both sides. The first corner code base plate 201, the first corner code side plate 203, and the second corner code side plate 204 are placed in the second space of the first frame, and the second corner code base plate 202, the third corner code side plate 205, and the fourth corner code side plate 206 are placed in the second space of the second frame. The first frame and the second frame respectively adopt the basic structure or the frame of the photovoltaic module described in Preferred One or Preferred Two. Specifically, in one optional embodiment, the first corner bracket base plate 201 and the second corner bracket base plate 202 are relatively perpendicular to each other, the first corner bracket side plate 203 is interlocked with the third corner bracket side plate 205, and the second corner bracket side plate 204 is interlocked with the fourth corner bracket side plate 206. The outer edges of the first corner bracket side plate 203, the second corner bracket side plate 204, the third corner bracket side plate 205, and the fourth corner bracket side plate 206 are provided with serrations. The corner brackets connect the first frame and the second frame, preventing them from falling apart.
[0045] In the second aspect, another photovoltaic module includes a corner code, such as Figure 8 As shown, the corner code includes a first corner code base plate 201 and a second corner code base plate 202. The first corner code base plate 201 has a first corner code side plate 203 and a second corner code side plate 204 on both sides. The second corner code base plate 202 has a third corner code side plate 205 and a fourth corner code side plate 206 on both sides. The outer edge of the first corner code side plate 203 is connected to an inclined first guide side plate, and the outer edge of the third corner code side plate 205 is connected to an inclined second guide side plate. The first corner code base plate 201, the first guide side plate, the first corner code side plate 203, and the second corner code side plate 204 are placed in the second space of the first frame. The second corner code base plate 202, the second guide side plate, the third corner code side plate 205, and the fourth corner code side plate 206 are placed in the second space of the second frame. The first frame and the second frame respectively adopt the frame of the photovoltaic module described in preferred third or preferred fourth. Specifically, in one optional embodiment, the first corner bracket base plate 201 and the second corner bracket base plate 202 are relatively perpendicular, the first corner bracket side plate 203 is interlocked with the third corner bracket side plate 205, and the second corner bracket side plate 204 is interlocked with the fourth corner bracket side plate 206. The outer edges of the first guide side plate, the second corner bracket side plate 204, the second guide side plate, and the fourth corner bracket side plate 206 are provided with serrations. The corner brackets connect the first and second frames, preventing them from becoming disjointed. The first guide side plate or the second guide side plate corresponds to the guide plate 107 in the first or second frame.
[0046] The above description only describes the specific implementation methods of the utility model. Various examples do not limit the essential content of the utility model. Ordinary technicians in the relevant technical field can modify or deform the specific implementation methods described above after reading the description without departing from the essence and scope of the utility model.
Claims
1. An inward-turning frame of a photovoltaic module, characterized by: It includes a top edge plate (101), a first side edge plate (102), a first bottom edge plate (103), a second side edge plate (104), and a second bottom edge plate (105); The top edge plate (101), the upper portion of the first side edge plate (102), and the second bottom edge plate (105) form a first space with an opening on one side, and the first space is used to accommodate the edge of the photovoltaic panel of the photovoltaic module; The lower portion of the first side panel (102), the first bottom panel (103), the second side panel (104), and the second bottom panel (105) form a second space; A disconnected shape is formed between the second bottom edge plate (105) and the first side edge plate (102).
2. The inward-turning frame of a photovoltaic module according to claim 1, characterized in that: The second space is used to place the corner code; before the corner code of the photovoltaic module is installed, a disconnected shape is formed between the second bottom edge plate (105) and the first side edge plate (102) so that the size of the second space can be elastically changed; after the corner code is installed, the second bottom edge plate (105) and the first side edge plate (102) are welded together to fix the size of the second space.
3. The inward-turning frame of a photovoltaic module according to claim 1, characterized in that: The top edge panel (101), the first side panel (102), the first bottom edge panel (103), the second side panel (104), and the second bottom edge panel (105) are connected in sequence; the top edge panel (101), the first side panel (102), the first bottom edge panel (103), the second side panel (104), and the second bottom edge panel (105) are formed by bending the same plate body multiple times.
4. The inward-turning frame of a photovoltaic module according to claim 1, characterized in that: The front end of the top side plate (101) is bent to form an end side plate (106), and the upper surface of the end side plate (106) is fitted with the lower surface of the top side plate (101); The end side panel (106), the top side panel (101), the first side panel (102), the first bottom side panel (103), the second side panel (104), and the second bottom side panel (105) are connected in sequence; the end side panel (106), the top side panel (101), the first side panel (102), the first bottom side panel (103), the second side panel (104), and the second bottom side panel (105) are formed by bending the same plate body multiple times.
5. The inward-turning frame of a photovoltaic module according to claim 1, characterized in that: An inclined guide plate (107) is connected between the second side plate (104) and the second bottom plate (105), and the guide plate (107) is inclined downward; The top edge plate (101), the first side edge plate (102), the first bottom edge plate (103), the second side edge plate (104), the guide plate (107), and the second bottom edge plate (105) are connected in sequence; the top edge plate (101), the first side edge plate (102), the first bottom edge plate (103), the second side edge plate (104), the guide plate (107), and the second bottom edge plate (105) are formed by bending the same plate body multiple times.
6. The inward-turning frame of a photovoltaic module according to claim 1, characterized in that: The front end of the top edge plate (101) is bent to form an end edge plate (106), and the upper surface of the end edge plate (106) is in contact with the lower surface of the top edge plate (101); an inclined guide plate (107) is connected between the second side edge plate (104) and the second bottom edge plate (105), and the guide plate (107) is inclined downward; The end side panel (106), the top side panel (101), the first side panel (102), the first bottom panel (103), the second side panel (104), the guide panel (107), and the second bottom panel (105) are connected in sequence; the end side panel (106), the top side panel (101), the first side panel (102), the first bottom panel (103), the second side panel (104), the guide panel (107), and the second bottom panel (105) are formed by bending the same plate body multiple times.
7. The inward-turning frame of a photovoltaic module according to any one of claims 1 to 6, characterized in that: A portion of the second bottom edge plate (105) is recessed downward to form a pit.
8. A photovoltaic module, characterized in that: The invention comprises a corner code, wherein the corner code comprises a first corner code bottom plate (201) and a second corner code bottom plate (202); the first corner code bottom plate (201) has a first corner code side plate (203) and a second corner code side plate (204) on both sides; the second corner code bottom plate (202) has a third corner code side plate (205) and a fourth corner code side plate (206) on both sides; the first corner code bottom plate (201), the first corner code side plate (203) and the second corner code side plate (204) are placed in a second space of a first frame; the second corner code bottom plate (202), the third corner code side plate (205) and the fourth corner code side plate (206) are placed in a second space of a second frame; the first frame and the second frame respectively adopt the frame of the photovoltaic module according to any one of claims 1, 2 and 3.
9. The photovoltaic module according to claim 8, characterized in that: The first corner code bottom plate (201) and the second corner code bottom plate (202) are relatively vertical, the first corner code side plate (203) and the third corner code side plate (205) are interlocked and connected, and the second corner code side plate (204) and the fourth corner code side plate (206) are interlocked and connected; the outer edges of the first corner code side plate (203), the second corner code side plate (204), the third corner code side plate (205), and the fourth corner code side plate (206) are provided with saw teeth.
10. A photovoltaic module, characterized in that: The angle code comprises a first angle code bottom plate (201) and a second angle code bottom plate (202); the first angle code bottom plate (201) has a first angle code side plate (203) and a second angle code side plate (204) on both sides; the second angle code bottom plate (202) has a third angle code side plate (205) and a fourth angle code side plate (206) on both sides; the outer edge of the first angle code side plate (203) is connected to a first guide side plate arranged obliquely; the outer edge of the third angle code side plate (205) is connected to a second guide side plate arranged obliquely; The first corner code bottom plate (201), the first guide side plate, the first corner code side plate (203), and the second corner code side plate (204) are placed in the second space of the first frame; The second corner code bottom plate (202), the second guide side plate, the third corner code side plate (205), and the fourth corner code side plate (206) are placed in the second space of the second frame, and the first frame and the second frame respectively adopt the frame of the photovoltaic module according to any one of claims 4 and 5.
11. The photovoltaic module according to claim 10, characterized in that: The first corner code bottom plate (201) and the second corner code bottom plate (202) are relatively vertical; the first corner code side plate (203) and the third corner code side plate (205) are interlocked and connected; the second corner code side plate (204) and the fourth corner code side plate (206) are interlocked and connected; and the outer edges of the first guide side plate, the second corner code side plate (204), the second guide side plate, and the fourth corner code side plate (206) are provided with saw teeth.
Citation Information
Patent Citations
Pultrusion profile for photovoltaic module frame, photovoltaic module frame and preparation method
CN115625909A