Small-sized light-weight SMT (Surface Mount Technology) mounting machine

Abstract

The utility model provides a small-sized lightweight SMT (Surface Mount Technology) mounting machine, which relates to the technical field of mounting equipment and comprises an equipment main body, a mounting piece is arranged on the inner wall of the equipment main body, an operation hole is formed in one end of the mounting piece, and a power groove is formed in the top of the mounting piece. The problems that an SMT mounting machine in the current market is generally large in size and high in price are solved in a rail column mounting mode, for small and micro enterprises with single products, high investment on the SMT mounting machine often means that the cash flow of the SMT mounting machine is affected to a certain extent, the technology of the high-end SMT mounting machine is rapidly updated, and the cost of the SMT mounting machine is greatly reduced. For small and micro enterprises with limited funds, frequent technology follow-up and equipment updating are almost unbearable, the small and micro enterprises often need to quickly respond to market changes and adjust production plans, but a large and expensive SMT mounting machine lacks flexibility and is not suitable for frequent replacement of a production line or small-batch production. The market response speed and the product innovation ability of small and micro enterprises are limited.

Description

Technical Field

[0001] The utility model relates to the technical field of mounting equipment, in particular to a small and lightweight SMT mounting machine. Background Art

[0002] SMT placement machines are essential equipment used in electronics assembly lines. They precisely place components on circuit boards, significantly improving production efficiency and assembly accuracy. The operating principle of an SMT placement machine includes loading, feeding, alignment, soldering, and unloading. These machines are widely used in consumer electronics, network communications, the automotive industry, and medical devices. As core equipment in surface mount technology, SMT placement machines have a promising future, promising broader development opportunities and promising emerging markets.

[0003] In the existing technology, the SMT placement machines on the current market generally have the problems of being large in size and high in price. For small and micro enterprises with relatively single products, high investments in SMT placement machines often mean that their cash flow will be significantly affected. The technology of high-end SMT placement machines is updated rapidly. For small and micro enterprises with limited funds, frequent technology follow-up and equipment upgrades are almost unaffordable. Small and micro enterprises often need to respond quickly to market changes and adjust production plans, but large and expensive SMT placement machines lack flexibility and are not suitable for frequent replacement of production lines or small-batch production. This limits the market response speed and product innovation capabilities of small and micro enterprises. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a small and lightweight SMT placement machine.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a small and lightweight SMT placement machine, including a device body, a mounting piece is provided on the inner wall of the device body, a running hole is provided at one end of the mounting piece, a power slot is provided on the top of the mounting piece, a starting motor is fixed on the inner wall of the power slot, a bottom vertical bevel gear is fixed on the bottom output end of the starting motor, a flat double-headed bevel gear is meshed on the surface of the bottom vertical bevel gear, the circumference of the flat double-headed bevel gear is rotatably connected to the inner wall of the mounting piece, one end of the flat double-headed bevel gear is meshed with a bottom vertical bevel gear, a rail column is fixed on the top of the bottom vertical bevel gear, the surface of the rail column is rotatably connected to the inner wall of the mounting piece, a cam groove is provided on the circumference of the rail column, a vertical groove is provided on the circumference of the rail column, and the inner wall of the mounting piece is fixed There is a rectangular frame, the inner wall of the rectangular frame is slidably connected with a large-diameter end, the bottom of the large-diameter end is fixed with a mounting column, the bottom of the large-diameter end is fixed with a lifting spring, the circumference of the large-diameter end is fixed with a fixed moment piece, the side of the fixed moment piece is slidably connected with the inner wall of the rectangular frame, one end of the fixed moment piece is provided with a grooved circular end, one end of the grooved circular end is in contact with the circumference of the rail column. In the existing technology, the SMT placement machines on the current market generally have the problems of large size and high price. For small and micro enterprises with relatively single products, high investment in SMT placement machines often means that their cash flow will be affected to a considerable extent. The technology of high-end SMT placement machines is updated rapidly. For small and micro enterprises with limited funds, frequent technology follow-up and equipment upgrades are almost unbearable. Small and micro enterprises often need to respond quickly to market changes and adjust production plans, but large and expensive SMT placement machines lack flexibility and are not suitable for frequent replacement of production lines or small-batch production, which limits the market response speed and product innovation capabilities of small and micro enterprises. To address this problem, the utility model solves it by installing rail columns. When the staff needs to place the components, the starting motor is started to drive the bottom bevel gear to engage the flat double-headed bevel gear to rotate, causing the rail column to rotate. At the same time, the circular end of the groove slides in the cam groove on its circumference. When the circular end of the groove slides from the upper end to the lower end of the cam groove, the circular end of the groove drives the torque member, the large diameter end and the placement column to move downward. The lifting spring is compressed to accumulate elastic potential energy for placement. When the placement is completed, the circular end of the groove is The lower end of the cam slide enters the vertical groove. After entering the vertical groove, the circular end of the groove loses its restraint, and the lifting spring releases elastic potential energy, causing the circular end of the groove to quickly rise. The rail column continuously rotates, causing the mounting column to reciprocate up and down for rapid mounting. In this way, when the mounting column moves downward, the lifting spring is compressed, causing the mounting column to gradually slow down when it is about to reach the mounting position to prevent collision with the mounting material. At the same time, this structure greatly reduces the temporary space of the stroke component and only requires a single motor for driving, avoiding the use of a large number of drive motors and linear motors, reducing production costs, achieving miniaturization and lightweight, and facilitating control and installation by staff. For small and micro enterprises with a single or small number of product types, it enables them to enter the SMT mounting machine related market.Achieve the effect of reducing production costs and increasing the scope of application of equipment.

[0006] Preferably, the groove depth of the top and bottom ends of the vertical groove is greater than the groove depth of the middle end of the vertical groove, a positioning spring is fixed to the inner wall of the moment-fixing member, one end of the positioning spring is fixed to a spring-bearing disk, the side surface of the spring-bearing disk is slidably connected to the inner wall of the moment-fixing member, and one end of the spring-bearing disk is fixed to a groove-running round end. In the prior art, when the groove-running round end enters the vertical groove, the rise of the groove-running round end in the vertical groove is driven by the elastic potential energy released by the lifting spring, which is easy to cause the groove-running round end to collide with the top end of the vertical groove and directly enter the cam slide groove due to the rapid release of the elastic potential energy. As a result, the mounting column shakes rapidly after rising, affecting To improve the stability of the components, the present invention adopts the method of installing a positioning spring to solve such problems. When the circular end of the groove reaches the top or bottom of the vertical groove, the depth of the cam slide groove is the same as the groove depth at the middle end of the vertical groove, and both are smaller than the groove depth at the top and bottom ends of the vertical groove. The contact between grooves of different depths is provided with an inclined surface to facilitate the sliding of the circular end of the groove in the groove. The positioning spring releases elastic potential energy to push the spring-bearing plate to make the circular end of the groove pop out and embed into the top or bottom end of the deeper vertical groove, so that the mounting column can remain stable when rising or falling to the extreme, thereby achieving the effect of improving the stability of the component and improving the yield rate.

[0007] Preferably, an auxiliary ladder groove is provided on the inner wall of the rectangular frame, and a ladder member is slidably connected to the inner wall of the auxiliary ladder groove. One end of the ladder member is fixed to the circumference of the large-diameter end head. The stability of the component during operation is improved by matching the ladder member and the auxiliary ladder groove, thereby avoiding the reduction in yield caused by the shaking of the component, improving the stability of the equipment, and increasing the yield.

[0008] Preferably, a lifting pad is fixed to the top of the inner wall of the rectangular frame to prevent collision between components and improve the service life of the equipment.

[0009] Preferably, a blocking plate is fixed to the bottom of the inner wall of the rectangular frame, and the staff can provide replacement blocking plates of different heights and rail posts of different tracks to adapt to different products and improve the applicability of the equipment.

[0010] Preferably, side stabilizers are fixed on both sides of the device body to improve the stability of the device.

[0011] Preferably, a hand-carrying slot is provided on one side of the side stabilizer to facilitate carrying by staff and improve user experience.

[0012] Beneficial effects:

[0013] 1. In the existing technology, the SMT placement machines on the current market generally have the problems of being large in size and high in price. For small and micro enterprises with relatively single products, high investment in SMT placement machines often means that their cash flow will be affected to a considerable extent. The technology of high-end SMT placement machines is updated rapidly. For small and micro enterprises with limited funds, frequent technology follow-up and equipment upgrades are almost unaffordable. Small and micro enterprises often need to respond quickly to market changes and adjust production plans, but large and expensive SMT placement machines lack flexibility and are not suitable for frequent replacement of production lines or small-batch production, which limits the market response speed and product innovation capabilities of small and micro enterprises. In response to such problems, the utility model solves the problem by installing rail columns, so that when the staff needs to place the components, the starting motor is started to drive the bottom bevel gear to engage the flat double-headed bevel gear to rotate, causing the rail column to rotate, and at the same time, the circular end of the groove slides in the cam groove on its circumference. When the circular end of the groove slides from the upper end to the lower end of the cam groove When the guide rail is in motion, the circular end of the groove drives the moment fixing member, the large diameter end and the mounting column to move downward, and the lifting spring is compressed to accumulate elastic potential energy for mounting. At the same time as the mounting is completed, the circular end of the groove enters the vertical groove from the lower end of the cam slide. After entering the vertical groove, the circular end of the groove loses its constraint, and the lifting spring releases its elastic potential energy, causing the circular end of the groove to quickly recover. Through the continuous rotation of the rail column, the mounting column is made to reciprocate up and down for rapid mounting. In this way, when the mounting column moves downward, due to the pressure of the lifting spring, the mounting column gradually slows down when it is about to reach the mounting position to prevent it from hitting the mounting material. At the same time, this structure greatly reduces the temporary space of the stroke component and only requires a single motor for driving, avoiding the use of a large number of drive motors and linear motors, reducing production costs, achieving miniaturization and lightweight, and being easy for staff to control and install. For small and micro enterprises with a single or few product types, it enables them to enter the SMT mounting machine related market, thereby reducing production costs and increasing the scope of application of the equipment.

[0014] When the cam is in the groove, the spring is released, and the spring is released to push the cam plate to release the elastic potential energy of the cam plate, so that the cam plate will not move.

[0015] 3. By matching the ladder parts and the auxiliary ladder grooves to improve the stability of the components during operation, the reduction in yield caused by component shaking can be avoided, the stability of the equipment can be improved, and the yield can be increased. The staff can provide replacement of blocking plates of different heights and rail posts of different tracks to adapt to different products and improve the applicability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the three-dimensional structure of the rail post of the utility model;

[0018] Figure 3 It is a cross-sectional view of the mounting member of the utility model;

[0019] Figure 4 This is a schematic diagram of the three-dimensional structure of the bottom-hung bevel gear of the utility model;

[0020] Figure 5 This is a cross-sectional view of the mounting column of the utility model;

[0021] Figure 6 It is a cross-sectional view of the moment-fixing member of the present utility model.

[0022] Legend:

[0023] 1. Equipment body; 101. Running hole; 2. Mounting parts; 201. Power slot; 202. Starting motor; 203. Bottom bevel gear; 204. Flat double-headed bevel gear; 205. Rail column; 206. Cam slide; 207. Vertical slot; 208. Rectangular frame; 209. Large diameter end; 2010. Mounting column; 2011. Lifting spring; 2012. Torque-fixing part; 2013. Round end of groove; 3. Positioning spring; 301. Spring bearing plate; 4. Auxiliary ladder slot; 401. Ladder part; 5. Lifting pad; 501. Stop plate; 6. Side stabilizer; 601. Handle slot. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific embodiments and drawings. However, the following embodiments are only preferred embodiments of the present invention and are not exhaustive. Based on the embodiments in the implementation manner, other embodiments obtained by those skilled in the art without creative work are all within the scope of protection of the present invention.

[0025] The specific embodiments of the present utility model are described below with reference to the accompanying drawings. Specific embodiment:

[0027] Reference Figure 1-6A small and lightweight SMT placement machine includes a device body 1, a mounting part 2 is provided on the inner wall of the device body 1, a running hole 101 is opened at one end of the mounting part 2, a power slot 201 is opened on the top of the mounting part 2, a starting motor 202 is fixed on the inner wall of the power slot 201, a bottom bevel gear 203 is fixed on the output end at the bottom of the starting motor 202, a flat double-headed bevel gear 204 is meshed on the surface of the bottom bevel gear 203, the circumference of the flat double-headed bevel gear 204 is rotatably connected to the inner wall of the mounting part 2, one end of the flat double-headed bevel gear 204 is meshed with the bottom bevel gear 203, a rail column 205 is fixed on the top of the bottom bevel gear 203, the surface of the rail column 205 is rotatably connected to the inner wall of the mounting part 2, a cam groove 206 is opened on the circumference of the rail column 205, and a vertical groove is opened on the circumference of the rail column 205 207, the inner wall of the mounting part 2 is fixed with a rectangular frame part 208, the inner wall of the rectangular frame part 208 is slidably connected with a large diameter end 209, a mounting column 2010 is fixed at the bottom of the large diameter end 209, a lifting spring 2011 is fixed at the bottom of the large diameter end 209, a fixed moment part 2012 is fixed on the circumference of the large diameter end 209, the side of the fixed moment part 2012 is slidably connected with the inner wall of the rectangular frame part 208, one end of the fixed moment part 2012 is provided with a grooved circular end 2013, and one end of the grooved circular end 2013 is in contact with the circumference of the rail column 205. The SMT placement machines on the current market generally have the problems of being too large in size and too high in price. For small and micro enterprises with relatively single products, high investment in SMT placement machines often means that their cash flow will be affected to a considerable extent. High-end SMT placement machines The technology is updated rapidly. For small and micro enterprises with limited funds, frequent technology follow-up and equipment replacement are almost unaffordable. Small and micro enterprises often need to respond quickly to market changes and adjust production plans, but large and expensive SMT placement machines lack flexibility and are not suitable for frequent replacement of production lines or small-batch production. This limits the market response speed and product innovation capabilities of small and micro enterprises. The solution is to install the rail column 205. When the staff needs to place the mount, the starting motor 202 is started to drive the bottom bevel gear 203 to engage the flat double-headed bevel gear 204 to rotate, so that the rail column 205 rotates. At the same time, the groove circle end 2013 slides in the cam groove 206 on its circumference. When the groove circle end 2013 moves from the upper end to the lower end of the cam groove 206 During sliding, the circular end 2013 of the groove drives the moment fixing member 2012, the large diameter end 209 and the mounting column 2010 to move downward, and the lifting spring 2011 is compressed to accumulate elastic potential energy for mounting. At the same time as the mounting is completed, the circular end 2013 of the groove enters the vertical groove 207 from the lower end of the cam slide 206. After entering the vertical groove 207, the circular end 2013 of the groove loses its constraint, and the lifting spring 2011 releases its elastic potential energy, causing the circular end 2013 to quickly rise up, and the rail column 205 continuously rotates, causing the mounting column 2010 to reciprocate up and down for rapid mounting. In this way, when the mounting column 2010 moves downward, due to the pressure of the lifting spring 2011, the mounting column 2010 gradually slows down when it is about to reach the mounting position, thereby preventing it from hitting the mounting material.At the same time, this structure greatly reduces the temporary space required for travel components and only requires a single motor for drive, avoiding the use of a large number of drive motors and linear motors, reducing production costs, achieving miniaturization and lightweighting, and making it easier for workers to control and install. For small and micro enterprises with a single or limited product range, it enables them to enter the SMT placement machine market, achieving the effect of reducing production costs and expanding the scope of application of equipment.

[0028] The groove depth of the top end and the bottom end of the vertical groove 207 is greater than the groove depth of the middle end of the vertical groove 207. A positioning spring 3 is fixed to the inner wall of the moment fixing member 2012. A spring plate 301 is fixed to one end of the positioning spring 3. The side of the spring plate 301 is slidably connected to the inner wall of the moment fixing member 2012. A groove circular end 2013 is fixed to one end of the spring plate 301. When the groove circular end 2013 enters the vertical groove 207, the groove circular end 2013 rises in the vertical groove 207 due to the elastic potential energy released by the lifting spring 211. It is easy to cause the groove circular end 2013 to collide with the top end of the vertical groove 207 and directly enter the cam slide groove 206 due to the rapid release of the elastic potential energy, causing the mounting column 2010 to rise. After that, it shakes rapidly, affecting the stability of the component. This problem is solved by installing a positioning spring 3. When the groove circle end 2013 reaches the top or bottom of the vertical groove 207, the groove depth of the cam slide 206 is the same as the groove depth at the middle end of the vertical groove 207, and both are smaller than the groove depths at the top and bottom ends of the vertical groove 207. The contact between grooves of different depths is provided with an inclined surface to facilitate the sliding of the groove circle end 2013 in the groove. The positioning spring 3 releases its elastic potential energy to push the spring plate 301 to make the groove circle end 2013 pop out and embed into the top or bottom end of the deeper vertical groove 207, so that the mounting column 2010 can remain stable when rising or falling to the extreme, thereby achieving the effect of improving the stability of the component and improving the yield rate. An auxiliary ladder groove 4 is provided on the inner wall of the rectangular frame 208. A ladder member 401 is slidably connected to the inner wall of the auxiliary ladder groove 4. One end of the ladder member 401 is fixed to the circumference of the large-diameter end 209. The coordination between the ladder member 401 and the auxiliary ladder groove 4 improves the stability of the component during operation, avoids the reduction in yield caused by component shaking, improves the stability of the equipment, and increases the yield. A lifting pad 5 is fixed on the top of the inner wall of the rectangular frame 208 to prevent collisions between components and increase the service life of the equipment. A blocking plate 501 is fixed on the bottom of the inner wall of the rectangular frame 208. The staff can provide replacement blocking plates 501 of different heights and rail posts 205 of different tracks to adapt to different products and increase the scope of application of the equipment. Side stabilizers 6 are fixed on both sides of the equipment body 1 to improve the stability of the equipment. A hand-held slot 601 is provided on one side of the side stabilizer 6 to facilitate staff transportation and improve user experience.

[0029] The working principle of the present invention is as follows: when the staff needs to perform mounting, the starting motor 202 is started to drive the bottom vertical bevel gear 203 to engage the flat double-headed bevel gear 204 to rotate, so that the rail column 205 rotates, and at the same time, the groove circular end 2013 slides in the cam groove 206 on its circumference. When the groove circular end 2013 slides from the upper end to the lower end of the cam groove 206, the groove circular end 2013 drives the moment fixing member 2012, the large diameter end 209 and the mounting column 2010 to move downward, and the lifting spring 2011 is compressed to accumulate elastic potential energy for mounting. When the mounting is completed, the groove circular end 2013 enters the vertical groove 207 from the lower end of the cam groove 206. After entering the vertical groove 207, the groove circular end 2013 loses its constraint, and the lifting spring 20 11 releases elastic potential energy, causing the circular end 2013 of the groove to rebound quickly, and the rail column 205 rotates continuously, causing the mounting column 2010 to move up and down quickly for mounting. In this way, when the mounting column 2010 moves downward, the lifting spring 2011 is compressed, causing the mounting column 2010 to gradually slow down when it is about to reach the mounting position to prevent collision with the mounting material. At the same time, this structure greatly reduces the temporary space of the stroke component and only requires a single motor for driving, avoiding the use of a large number of drive motors and linear motors, reducing production costs, achieving miniaturization and lightweight, and facilitating control and installation by staff. For small and micro enterprises with a single or fewer product types, this enables them to enter the SMT mounting machine-related market.

[0030] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0031] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A small and lightweight SMT placement machine, comprising a device body (1), characterized in that: The inner wall of the equipment body (1) is provided with a mounting member (2), one end of the mounting member (2) is provided with a running hole (101), the top of the mounting member (2) is provided with a power slot (201), the inner wall of the power slot (201) is fixed with a starting motor (202), the bottom output end of the starting motor (202) is fixed with a bottom bevel gear (203), the surface of the bottom bevel gear (203) is meshed with a flat double-headed bevel gear (204), the circumference of the flat double-headed bevel gear (204) is rotatably connected to the inner wall of the mounting member (2), one end of the flat double-headed bevel gear (204) is meshed with the bottom bevel gear (203), the top of the bottom bevel gear (203) is fixed with a rail post (205), the surface of the rail post (205) is rotatably connected to the inner wall of the mounting member (2), The circumferential surface of the rail post (205) is provided with a cam sliding groove (206), the circumferential surface of the rail post (205) is provided with a vertical groove (207), the inner wall of the mounting member (2) is fixed with a rectangular frame member (208), the inner wall of the rectangular frame member (208) is slidably connected with a large-diameter end head (209), the bottom of the large-diameter end head (209) is fixed with a mounting column (2010), the bottom of the large-diameter end head (209) is fixed with a lifting spring (2011), the circumferential surface of the large-diameter end head (209) is fixed with a fixed moment member (2012), the side surface of the fixed moment member (2012) is slidably connected with the inner wall of the rectangular frame member (208), one end of the fixed moment member (2012) is provided with a grooved circular end (2013), and one end of the grooved circular end (2013) is in contact with the circumferential surface of the rail post (205).

2. A small and lightweight SMT placement machine according to claim 1, characterized in that: The groove depths of the top and bottom ends of the vertical groove (207) are greater than the groove depth of the middle end of the vertical groove (207); a positioning spring (3) is fixed to the inner wall of the moment-fixing member (2012); a spring-bearing disc (301) is fixed to one end of the positioning spring (3); a side surface of the spring-bearing disc (301) is slidably connected to the inner wall of the moment-fixing member (2012); and a groove-running circular end (2013) is fixed to one end of the spring-bearing disc (301).

3. The small and lightweight SMT placement machine according to claim 1, characterized in that: An auxiliary ladder groove (4) is provided on the inner wall of the rectangular frame (208), and a secondary ladder member (401) is slidably connected to the inner wall of the auxiliary ladder groove (4), and one end of the secondary ladder member (401) is fixed to the circumference of the large-diameter end head (209).

4. The small and lightweight SMT placement machine according to claim 1, characterized in that: A lifting pad (5) is fixed on the top of the inner wall of the rectangular frame (208).

5. The small and lightweight SMT placement machine according to claim 1, characterized in that: A blocking plate (501) is fixed to the bottom of the inner wall of the rectangular frame (208).

6. The small and lightweight SMT placement machine according to claim 1, characterized in that: Side stabilizing members (6) are fixed on both sides of the equipment body (1).

7. The small and lightweight SMT placement machine according to claim 6, characterized in that: A hand-carrying slot (601) is provided on one side of the side stabilizing member (6).

Images