Multi-enzyme enzyme organic fertilizer disinfection device
By designing the rolling structure of the steam pipe and inner rib plate in the disinfection cylinder, combined with the motor-driven roller system, the problems of low and uneven disinfection efficiency of multi-enzyme enzyme organic fertilizers are solved, and efficient and safe disinfection effect is achieved, which is suitable for agricultural production.
Patent Information
- Application Number
- CN202422387762.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-09-29
AI Technical Summary
The existing disinfection methods of multi-enzyme enzyme organic fertilizers have problems such as low disinfection efficiency, unevenness, high energy consumption, chemical residues and loss of active ingredients.
A multi-enzyme enzyme organic fertilizer disinfection device including disinfection cylinder, rolling rack, steam pipe, side cover plate and inner rib plate was designed. The high-temperature steam and inner rib plate rolling design was used to ensure uniform contact and disinfection of fertilizers. Combined with the motor-driven roller system, the automatic turning and sealing structure is achieved, ensuring the safety and thoroughness of the disinfection process.
It achieves uniform disinfection of fertilizers, improves disinfection effect, reduces loss of active ingredients, reduces energy consumption, enhances the stability and simplicity of operation, and complies with agricultural production standards.
Smart Images
Figure CN223287396U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of fertilizer disinfection, in particular to a multi-enzyme organic fertilizer disinfection device. Background Art
[0002] At present, multi-enzyme organic fertilizers generally face the problem of low disinfection efficiency during the production process. Traditional disinfection methods mainly include chemical disinfection, ultraviolet disinfection and thermal disinfection. However, these methods have the following shortcomings: Chemical disinfection: Although chemical disinfectants can effectively kill microorganisms, residual chemicals may have a negative impact on the soil and crops, and the treated fertilizers require additional cleaning steps, which increases production costs and time. Ultraviolet disinfection: Although ultraviolet disinfection is environmentally friendly, its penetration ability is limited, and it is difficult to thoroughly disinfect deep fertilizers, resulting in uneven disinfection effects. Thermal disinfection: Although traditional thermal disinfection methods can effectively kill microorganisms, they have high energy consumption, a long time, and can easily lead to the loss of active ingredients in fertilizers, affecting the quality of fertilizers. Utility Model Content
[0003] The main purpose of the utility model is to provide a multi-enzyme organic fertilizer disinfection device to solve the problems in the above-mentioned background technology.
[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is as follows: comprising a sterilizing cylinder, with rolling frames provided at both ends of the sterilizing cylinder, the two ends of the sterilizing cylinder resting on the rolling frames for rotation, a steam pipe provided inside the sterilizing cylinder, and the two ends of the steam pipe fixed to the outside of the sterilizing cylinder through a support seat;
[0005] Hinged side covers are provided on both sides of the end of the sterilizing cylinder. The ends of the side covers are sealed against the steam pipe, and a discharge baffle is fixed at the discharge port at the bottom of the sterilizing cylinder.
[0006] Preferably, the end of the rolling frame is arc-shaped, and a plurality of rotating rollers are provided on the inner side of the arc, and the sterilizing cylinder rests on the rollers.
[0007] Preferably, the roller is T-shaped, and the rollers on the rolling frames at both ends respectively abut against the two ends of the disinfection cylinder.
[0008] Preferably, a motor is fixedly provided on one side of the rolling frame, and the end of the output shaft of the motor is fixedly connected to the roller.
[0009] Preferably, side baffles are fixedly provided on both sides of the disinfection cylinder, one end of the side cover is hinged to the side cover through a pin, and the other end is fixedly connected to the side cover on the other side through a locking mechanism.
[0010] Preferably, a plurality of inner ribs are fixedly provided in the sterilizing cylinder.
[0011] Preferably, fixed seats are fixed on both sides of the discharge port, a screw rod connected with a thread is provided on the fixed seat, and a pressure plate is provided at the end of the screw rod, and the pressure plate rests on the two ends of the discharge baffle.
[0012] Preferably, a plurality of nozzles are provided at the bottom of the steam pipe, the nozzles are located inside the sterilization cylinder, and both ends of the steam pipe are connected to the steam generator.
[0013] The utility model provides a multi-enzyme organic fertilizer disinfection device, which has the following beneficial effects:
[0014] 1. Through multiple nozzles at the bottom of the steam pipe, high-temperature steam is evenly sprayed into the sterilization cylinder, ensuring that all parts of the fertilizer are fully exposed to the high-temperature steam, effectively killing harmful microorganisms. The internal rib design can drive the fertilizer to roll as the sterilization cylinder rotates, ensuring that the fertilizer is evenly distributed within the cylinder, improving the uniformity and thoroughness of the disinfection.
[0015] 2. The distribution and shape of the internal ribs effectively lift and disperse the fertilizer, preventing it from clumping during the disinfection process, keeping it loose and ensuring that every part of the fertilizer receives the same treatment conditions. The even distribution of the nozzles ensures that the steam covers a wider area within the disinfection cylinder, avoiding the situation of insufficient local disinfection.
[0016] 3. The sealing design of the side cover and discharge baffle ensures that high-temperature steam will not leak, while preventing external contaminants from entering the sterilization cylinder, ensuring the safety and effectiveness of the sterilization process. The threaded connection design of the fixed seat and the screw rod ensures the stability and reliability of the system, which can withstand high temperature and high pressure working environments.
[0017] 4. The rational design of each component facilitates disassembly and maintenance, extending the service life of the equipment. The internal structure of the disinfection cylinder is designed for easy cleaning, reducing maintenance time and costs. Through efficient disinfection methods, damage to the active ingredients in the fertilizer is reduced, improving the quality and effectiveness of the fertilizer. It completely kills harmful microorganisms, ensuring the safety of the fertilizer and meeting the standards and requirements of agricultural production. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0019] Figure 1 This is a front view of the overall structure of the utility model;
[0020] Figure 2 It is a side view of the overall structure of the utility model;
[0021] Figure 3 This utility model Figure 2 BB cross-sectional view in;
[0022] Figure 4This utility model Figure 3 The CC section view in the figure;
[0023] Figure 5 This utility model Figure 1 A partial enlarged view a in FIG;
[0024] In the figure: the sterilizing cylinder 1; the inner rib 101; the discharge port 102; the side baffle 103; the rolling frame 2; the discharge baffle 3; the side cover 4; the steam pipe 5; the support base 6; the roller 7; the motor 8; the fixing base 9; the screw 10; the pressure plate 11; and the locking mechanism 12. DETAILED DESCRIPTION
[0025] like Figures 1 to 5 As shown, a multi-enzyme organic fertilizer disinfection device includes a disinfection cylinder 1, with rolling frames 2 provided at both ends of the disinfection cylinder 1. The two ends of the disinfection cylinder 1 are rotated against the rolling frames 2. A steam pipe 5 is provided in the disinfection cylinder 1, and the two ends of the steam pipe 5 are fixed to the outside of the disinfection cylinder 1 through support seats 6.
[0026] The sterilizing cylinder 1 is provided with hinged side covers 4 on both sides of the end. The ends of the side covers 4 are sealed against the steam pipe 5. A discharge baffle 3 is fixed at the discharge port 102 at the bottom of the sterilizing cylinder 1. The side covers 4 are opened to drop fertilizer into the sterilizing cylinder 1. The sterilizing cylinder 1 is driven to rotate against the rolling frame 2, thereby driving the fertilizer to turn. High-temperature steam is then introduced into the sterilizing cylinder 1 through the steam pipe 5 to sterilize the fertilizer.
[0027] The sterilization cylinder 1 is used to load the organic fertilizer to be sterilized. It rotates on a rolling frame 2, ensuring that the fertilizer inside is evenly treated. The rolling frame 2 provides rotational support for the sterilization cylinder 1, allowing the fertilizer to be fully turned during the sterilization process, increasing its contact with the high-temperature steam and improving the sterilization effect. A steam pipe 5 is installed inside the sterilization cylinder 1 and secured to the outside by a support base 6. The function of the steam pipe is to introduce high-temperature steam into the sterilization cylinder, utilizing the high temperature to achieve sterilization. The temperature and duration of the steam can be adjusted according to the type of fertilizer and sterilization requirements. Side covers 4 are hinged at both ends of the sterilization cylinder 1 and, when opened, allow for convenient addition and removal of fertilizer. The side covers are also designed to provide a tight seal, ensuring that steam does not leak during the sterilization process and preventing the entry of external contaminants. A discharge baffle 3 is located at the discharge port 102 at the bottom of the sterilization cylinder 1 to control the discharge of the fertilizer. After sterilization is complete, the discharge baffle can be adjusted to open the discharge port, allowing the fertilizer to be discharged smoothly. This device not only effectively disinfects multi-enzyme organic fertilizers, reducing the number of harmful microorganisms and improving fertilizer safety and efficiency, but also features easy operation and maintenance. Furthermore, the automatic rotation of the fertilizer by rotating the disinfection cylinder further improves the uniformity and thoroughness of disinfection. This design has positive implications for both agricultural production and environmental protection.
[0028] Preferably, the ends of the rolling frame 2 are curved, with multiple rotating rollers 7 positioned inside the arcs, against which the sterilizing cylinder 1 rests. The rollers 7 are T-shaped, with the rollers 7 on each end of the rolling frame 2 resting against the ends of the sterilizing cylinder 1. A motor 8 is fixed to one side of the rolling frame 2, with the ends of the motor 8's output shaft fixedly connected to the rollers 7. The ends of the rolling frame 2 are clamped onto the T-shaped rollers 7 to prevent them from moving during rotation. The rolling frame 2 can rotate as a whole by driving the rollers 7 at the bottom of the rolling frame 2 with the motor 8.
[0029] The curved end of the rolling frame 2 is designed to better accommodate the shape of the sterilizing cylinder 1, ensuring smooth rotation of the cylinder on the rolling frame while reducing friction between the two and extending the life of the device. The T-shaped design of the roller 7 and its placement on the rolling frame 2 not only supports the sterilizing cylinder 1 but also ensures smooth rotation. The T-shaped structure of the roller 7 helps to limit the position of the sterilizing cylinder 1, preventing it from shifting or falling off during rotation.
[0030] The motor 8 realizes the automatic rotation of the disinfection drum 1. Through the direct connection between the output shaft of the motor 8 and the roller 7, the rotation speed of the disinfection drum 1 can be accurately controlled, thereby better controlling the turning speed of the fertilizer and the time of the disinfection process, ensuring the disinfection effect while improving work efficiency.
[0031] The design of clamping both ends of the rolling frame 2 on the T-shaped rollers 7 further enhances the stability of the system, avoids the lateral movement of the disinfection cylinder 1 during the rotation process, and ensures the safety and reliability of the equipment operation.
[0032] Preferably, side baffles 103 are fixed on both sides of the sterilizing cylinder 1, one end of the side cover 4 is hinged to the side cover 4 via a pin, and the other end is fixedly connected to the other side cover 4 via a locking mechanism 12. A handle is installed on the side cover 4, and the side cover 4 can be opened by the handle to put fertilizer into the sterilizing cylinder 1. The side cover 4 is fixedly connected to the other side cover 4 via the locking mechanism 12, so that the side cover 4 on both sides is sealed against the steam pipe 5, thereby achieving a seal.
[0033] The side baffles 103 are fixed on both sides of the sterilizing cylinder 1, and mainly play a supporting and protective role, preventing the fertilizer from leaking from the sides during the turning process, and at the same time enhancing the overall structural stability of the sterilizing cylinder.
[0034] The handles attached to the side covers 4 allow for easy opening and closing. To add fertilizer, simply lift the handle, open the side covers, and pour the fertilizer into the sterilization barrel. After closing the side covers, the locking mechanism 12 secures them together, ensuring they rest tightly against the steam pipe 5, creating a perfect seal. This prevents high-temperature steam leakage and external contaminants from entering the sterilization barrel, ensuring the effectiveness and safety of the sterilization process.
[0035] The locking mechanism 12 is a key component that ensures the seal of the side cover 4. Composed of a latch and a locking tongue, it allows for quick locking and unlocking of the side cover with simple operation. The locking mechanism should be simple, reliable, and easy to operate, while also possessing sufficient strength and durability to withstand high-temperature and high-pressure operating environments.
[0036] High-temperature steam and uniform agitation ensure thorough disinfection of the fertilizer. The hinged design and locking mechanism of the side covers make operation simple and quick. The sealed design of the side covers effectively prevents steam leakage and external contamination. A motor-driven roller system enables automatic rotation of the sterilizing cylinder, improving work efficiency.
[0037] Preferably, a plurality of inner ribs 101 are fixedly provided in the sterilizing cylinder 1. When the sterilizing cylinder 1 rotates, the inner ribs 101 can drive the fertilizer to roll. The inner ribs 101 are mainly arranged in the upper half of the sterilizing cylinder 1, and when discharging, the fertilizer can slide down and be concentrated at the discharge port 102.
[0038] As the sterilizing cylinder 1 rotates, the inner ribs 101 effectively lift and disperse the fertilizer, causing it to tumble within the cylinder. This not only increases the contact area between the fertilizer and the high-temperature steam but also ensures its even distribution within the cylinder. The design of the inner ribs 101 also prevents fertilizer from clumping during the sterilization process, keeping it loose and further enhancing the sterilization effect. The guidance of the inner ribs 101 allows fertilizers in different locations to be better mixed, ensuring that each portion receives the same treatment conditions.
[0039] Preferably, a fixing seat 9 is fixed on both sides of the discharge port 102, and a screw rod 10 is provided on the fixing seat 9. The end of the screw rod 10 is provided with a pressure plate 11, which abuts against the two ends of the discharge baffle 3. By rotating the screw rod 10, the pressure plate 11 can be driven to move and abut against the discharge baffle 3, thereby pressing the discharge baffle 3 tightly and sealing it at the discharge port 102.
[0040] Preferably, a plurality of nozzles are provided at the bottom of the steam pipe 5 , the nozzles are located inside the sterilizing cylinder 1 , and both ends of the steam pipe 5 are connected to the steam generator.
[0041] The steam pipe 5 is installed inside the sterilizing cylinder 1, and its two ends are fixed to the outside of the sterilizing cylinder 1 by a support base 6. A plurality of nozzles are provided at the bottom of the steam pipe 5, and these nozzles are evenly distributed on the steam pipe to ensure that the steam can be evenly sprayed into the inside of the sterilizing cylinder 1. Both ends of the steam pipe 5 are connected to the steam generator to ensure a continuous supply of steam. The design of the nozzle enables high-temperature steam to be evenly sprayed into the inside of the sterilizing cylinder 1, ensuring that all parts of the fertilizer can fully contact the high-temperature steam, thereby improving the disinfection effect. Through the distribution of multiple nozzles, it can be ensured that the steam has a wider coverage range in the entire sterilizing cylinder, avoiding the situation of insufficient local disinfection. The design of the nozzle can also achieve precise control of the disinfection temperature by adjusting the steam flow and injection direction, thereby ensuring the stability and effectiveness of the disinfection process.
[0042] The design of the nozzle ensures that high-temperature steam can be evenly sprayed into the interior of the sterilization cylinder 1, thereby improving the sterilization effect. The distribution of multiple nozzles allows the steam to cover a wider range throughout the sterilization cylinder, avoiding insufficient local sterilization. By adjusting the steam flow rate and spray direction, precise control of the sterilization temperature can be achieved, ensuring the stability and effectiveness of the sterilization process. The entire device is simple and convenient to operate, and is suitable for large-scale agricultural production applications. Each component is reasonably designed and can withstand high-temperature and high-pressure working environments, ensuring the stability and reliability of the system.
[0043] The above embodiments are merely preferred technical solutions of the present invention and should not be construed as limiting the present invention. The scope of protection of the present invention shall be the technical solutions set forth in the claims, including equivalent alternatives to the technical features of the technical solutions set forth in the claims. Equivalent alternatives and improvements within this scope are also within the scope of protection of the present invention.
Claims
1. A multi-enzyme organic fertilizer disinfection device, characterized by: The sterilizing cylinder (1) comprises a sterilizing cylinder (1), wherein rolling frames (2) are provided at both ends of the sterilizing cylinder (1), and the two ends of the sterilizing cylinder (1) are rotated against the rolling frames (2); a steam pipe (5) is provided in the sterilizing cylinder (1), and the two ends of the steam pipe (5) are fixed to the outside of the sterilizing cylinder (1) through a support seat (6); Hinged side covers (4) are provided on both sides of the end of the sterilizing cylinder (1), and the ends of the side covers (4) are sealed against the steam pipe (5). A discharge baffle (3) is fixed at the discharge port (102) at the bottom of the sterilizing cylinder (1).
2. A multi-enzyme organic fertilizer disinfection device according to claim 1, characterized in that: The end of the rolling frame (2) is arc-shaped, and a plurality of rotating rollers (7) are provided on the inner side of the arc, and the disinfection cylinder (1) rests on the rollers (7).
3. A multi-enzyme organic fertilizer disinfection device according to claim 2, characterized in that: The roller (7) is T-shaped, and the rollers (7) on the rolling frames (2) at both ends respectively abut against the two ends of the disinfection cylinder (1).
4. The multi-enzyme organic fertilizer disinfection device according to claim 2, characterized in that: A motor (8) is fixedly provided on one side of the rolling frame (2), and an output shaft end of the motor (8) is fixedly connected to the roller (7).
5. The multi-enzyme organic fertilizer disinfection device according to claim 1, characterized in that: Side baffles (103) are fixedly provided on both sides of the disinfection cylinder (1); one end of the side cover (4) is hinged to the side cover (4) via a pin, and the other end is fixedly connected to the side cover (4) on the other side via a locking mechanism (12).
6. The multi-enzyme organic fertilizer disinfection device according to claim 1, characterized in that: A plurality of inner ribs (101) are fixedly provided in the disinfection cylinder (1).
7. The multi-enzyme organic fertilizer disinfection device according to claim 1, characterized in that: Fixed seats (9) are fixedly provided on both sides of the discharge port (102), a screw rod (10) connected by a thread is provided on the fixed seat (9), and a pressure plate (11) is provided at the end of the screw rod (10), and the pressure plate (11) abuts against the two ends of the discharge baffle (3).
8. The multi-enzyme organic fertilizer disinfection device according to claim 1, characterized in that: A plurality of nozzles are provided at the bottom of the steam pipe (5), and the nozzles are located inside the sterilizing cylinder (1). Both ends of the steam pipe (5) are connected to the steam generator.