Bio-based raw material crushing device
Through the design of the dual crushing system and screening device, the problem of low crushing efficiency of bio-based raw materials is solved, rapid crushing and efficient screening are achieved, and the overall crushing effect is improved.
Patent Information
- Application Number
- CN202422182062.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-09-06
AI Technical Summary
The existing bio-based raw material crushing device has the problem of low single-digit crushing efficiency and insufficient crushing, and there are gaps between the crushing blades that lead to incomplete crushing, which takes a long time.
The double crushing system is adopted, including the linkage design of the crushing knife wheel and the crushing roller. The reverse synchronous rotation of the crushing knife wheel and the crushing roller is achieved through gear and belt transmission. Combined with the up and down jitter of the screening basket, the screening basket is accelerated, and the motor drives the cam block to drive the screening basket to accelerate screening.
It realizes rapid crushing and efficient screening of bio-based raw materials, improves crushing efficiency, reduces crushing time, prevents raw materials from adhering and improves crushing effect.
Smart Images

Figure CN223288180U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of crushing equipment, in particular to a bio-based raw material crushing device. Background Art
[0002] Bio-based raw materials refer to a new type of material that is manufactured using renewable biomass, including crops, trees, other plants and their residues and contents, through biological, chemical and physical methods. In the processing of bio-based raw materials, a crushing device is required to crush the bio-based raw materials for fertilization.
[0003] A patent with announcement number CN216296566U discloses a crushing device for bio-fertilizer production, including a crushing shell, a top cover fixedly connected to the top of the crushing shell, and a stirring motor fixedly connected to the upper surface of the top cover; by arranging a rotating shaft, a large spiral blade, a small spiral blade, a first connecting rod, a straight hanging plate, a cleaning brush, a second connecting rod, an inclined scraper and a filter screen, not only can the fertilizer be crushed more fully, but also the inner wall of the crushing box can be cleaned to prevent the fertilizer from adhering to the inner wall. A filter screen is arranged between the large spiral blade and the small spiral blade, which can filter the fertilizer crushed by the large spiral blade and then be crushed again by the small spiral blade, thereby improving the crushing efficiency and solving the problem that ordinary crushing devices do not crush the raw materials sufficiently, and part of the raw materials easily adhere to the inner wall of the crushing box during crushing and condense on it, which is difficult to clean.
[0004] In the above technology, when crushing the raw materials, only large spiral blades and small spiral blades are used for single crushing, which makes the overall crushing efficiency low. At the same time, the overall crushing effect is not high, and there are gaps between the spiral blades. It cannot be crushed quickly and thoroughly in a short time, and it takes a long time to crush.
[0005] Therefore, in order to solve the above problems, a bio-based raw material crushing device is proposed. Utility Model Content
[0006] In order to make up for the shortcomings of the existing technology and solve the problem that a single crushing time results in low overall crushing efficiency, a bio-based raw material crushing device is proposed.
[0007] The technical solution adopted by the utility model to solve its technical problems is: the bio-based raw material crushing device described in the utility model includes a crushing box, the top of the crushing box is fixedly connected to a feed hopper; the bottom of the crushing box is fixedly connected to a discharge hopper; a crushing assembly is provided in the crushing box, and the crushing assembly includes two crushing cutter wheels and two crushing rollers; the crushing cutter wheels are rotatably connected to the bottom of the crushing box through a cutter shaft; the crushing rollers are rotatably connected to the crushing box through a roller shaft, and the crushing cutter wheels are arranged above the crushing rollers; one end of the cutter shaft extends to the outside of the crushing box and is fixedly connected to a gear, and the two gears are meshed with each other; the other end of the cutter shaft extends to the outside of the crushing box and is fixedly connected to a first rotating wheel; one end of the roller shaft extends to the outside of the crushing box and is fixedly connected to a second rotating wheel, and a belt is sleeved between the first rotating wheel and the second rotating wheel on the same side; the outer wall of the crushing box is fixedly connected to a first motor, and the output shaft of the first motor is fixedly connected to one end of one of the roller shafts.
[0008] Preferably, the two inner side walls of the crushing box are rotatably connected to the guide plates via a rotating shaft; the bottoms of the guide plates are fixed with two first springs, and the bottoms of the first springs are fixed to the inner side walls of the crushing box; the ends of the guide plates away from the rotating shaft are in contact with the crushing roller.
[0009] Preferably, a screening basket is obliquely provided on the inner wall of the crushing box, and a first screen plate and a second screen plate are fixedly connected to the inner wall of the screening basket; the first screen plate is arranged above the second screen plate, and the sieve holes opened on the first screen plate are larger than the sieve holes opened on the second screen plate; one end of the first screen plate is fixedly connected to a first discharge plate, and one end of the second screen plate is fixedly connected to a second discharge plate.
[0010] Preferably, four fixed plates are fixed to the inner side wall of the crushing box, and sliding rods are fixed to the tops of the fixed plates. The four corners of the screening basket slide on the sliding rods respectively, and second springs are sleeved on the outer sides of the sliding rods. The two ends of the second springs are respectively fixed to the fixed plates and the screening basket.
[0011] Preferably, a second motor is fixed to the outer wall of the crushing box, and the output shaft of the second motor is rotatably connected to the crushing box through a bearing. The output shaft of the second motor is fixed to a rotating rod, and two cam blocks are symmetrically fixed at both ends of the rotating rod. One end of the rotating rod is rotatably connected to the inner wall of the crushing box through a rotating shaft.
[0012] Preferably, four pillars are fixed to the bottom of the crushing box. The pillars are respectively arranged at the four corners of the crushing box, and the bottoms of the pillars are provided with anti-slip pads.
[0013] Beneficial effects of the utility model:
[0014] The utility model provides a bio-based raw material crushing device, which cooperates with a first rotor, a second rotor and a gear; turns on the first motor, the first motor drives the roller shaft to rotate through the output shaft, drives the crushing roller and the second rotor to rotate through the roller shaft, drives the belt to rotate through the second rotor, drives the first rotor through the belt, and drives the connected cutter shaft to rotate through the first rotor, drives the connected gear and the crushing cutter wheel to rotate through the cutter shaft, drives the adjacent gears to rotate in the opposite direction through the gear, drives the connected cutter shaft and the crushing cutter wheel to rotate through the gear, and the two crushing cutter wheels rotate synchronously in opposite directions to achieve the first crushing of the bio-based raw material, and the crushed bio-based raw material falls onto the crushing roller; because the gear drives the connected cutter shaft and the crushing cutter wheel to rotate at the same time, by driving the connected first rotor to rotate, the first rotor drives another second rotor to rotate through the belt, drives the connected roller shaft and the crushing roller to rotate through the second rotor, and the two crushing rollers rotate synchronously in opposite directions to achieve the second crushing of the bio-based raw material, so that the crushing cutter wheel and the crushing roller have a linkage function, so that the crushing cutter wheel and the crushing roller work synchronously.
[0015] The utility model provides a bio-based raw material crushing device. A screening basket is provided, and the crushed bio-based raw materials fall into the screening basket. The screening of stationary raw materials is slow. In order to screen quickly, a second motor needs to be turned on. The second motor drives a cam block to rotate through a rotating rod. Due to the shape characteristics of the cam block, the cam block drives the screening basket to move up and down when rotating. The screening basket is subjected to forces in the up and down directions, so that it slides up and down on the sliding column. Under the action of the second spring, it keeps shaking and has a reset function, thereby accelerating the screening of the screening basket. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0017] Figure 1 It is the first stereogram of the present utility model;
[0018] Figure 2 It is a second stereogram of the present utility model;
[0019] Figure 3 It is a perspective view of a cross section of the present invention;
[0020] Figure 4 This is a three-dimensional diagram of the crushing cutter wheel and crushing roller in the utility model;
[0021] Figure 5 It is a three-dimensional diagram of the screening basket in the utility model;
[0022] Figure 6It is a three-dimensional diagram of the first sieve plate and the second sieve plate in the present utility model;
[0023] Legend:
[0024] 1. Crushing box; 11. Support; 12. Feed hopper; 2. Crushing cutter wheel; 21. Cutter shaft; 22. Gear; 23. First rotor; 3. First motor; 31. Crushing roller; 32. Second rotor; 33. Belt; 4. Drain plate; 41. First spring; 5. Screening basket; 51. First sieve plate; 52. Second sieve plate; 53. First discharge plate; 54. Second discharge plate; 55. Discharge hopper; 56. Second motor; 561. Rotating rod; 562. Cam block; 57. Fixed plate; 571. Sliding rod; 572. Second spring. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] Specific examples are given below.
[0027] See also Figure 1 - Figure 6 The utility model provides a bio-based raw material crushing device, including a crushing box 1, the top of the crushing box 1 is fixedly connected to a feed hopper 12; the bottom of the crushing box 1 is fixedly connected to a discharge hopper 55; a crushing assembly is provided in the crushing box 1, and the crushing assembly includes two crushing blade wheels 2 and two crushing rollers 31; the crushing blade wheels 2 are rotatably connected to the bottom of the crushing box 1 through a blade shaft 21; the crushing rollers 31 are rotatably connected to the crushing box 1 through roller shafts, and the crushing blade wheels 2 are arranged above the crushing rollers 31; the One end of the cutter shaft 21 extends to the outside of the crushing box 1 and is fixedly connected to a gear 22, and the two gears 22 are meshed with each other; the other end of the cutter shaft 21 extends to the outside of the crushing box 1 and is fixedly connected to a first rotating wheel 23; one end of the roller shaft extends to the outside of the crushing box 1 and is fixedly connected to a second rotating wheel 32, and a belt 33 is provided between the first rotating wheel 23 and the second rotating wheel 32 on the same side; the outer wall of the crushing box 1 is fixedly connected to a first motor 3, and the output shaft of the first motor 3 is fixedly connected to one end of one of the roller shafts.
[0028] During operation, the bio-based raw materials are put into the feed hopper 12. In order to solve the problem that the overall crushing efficiency is low due to single-time crushing, the raw materials pass through the crushing wheel 2 and the crushing roller 31 in the crushing box 1. By turning on the first motor 3, the first motor 3 drives the roller shaft to rotate through the output shaft, and drives the crushing roller 31 and the second rotating wheel 32 to rotate through the roller shaft, and drives the belt 33 to rotate through the second rotating wheel 32, and drives the first rotating wheel 23 through the belt 33. The rotation drives the connected cutter shaft 21 to rotate through the first rotating wheel 23, and drives the connected gear 22 and the crushing cutter wheel 2 to rotate through the cutter shaft 21, and drives the adjacent gear 22 to rotate in the opposite direction through the gear 22, and drives the connected cutter shaft 21 and the crushing cutter wheel 2 to rotate through the gear 22. The two crushing cutter wheels 2 The gear 22 rotates synchronously in the opposite direction to realize the first crushing of the bio-based raw materials, and the crushed bio-based raw materials fall onto the crushing roller 31; because the gear 22 drives the connected cutter shaft 21 and the crushing cutter wheel 2 to rotate, it drives the connected first wheel 23 to rotate, and the first wheel 23 drives another second wheel 32 to rotate through the belt 33, and the second wheel 32 drives the connected roller shaft and the crushing roller 31 to rotate, and the two crushing rollers 31 rotate synchronously in the opposite direction to realize the second crushing of the bio-based raw materials, so that the bio-based raw materials are quickly crushed, and through the cooperation of the first wheel 23, the second wheel 32 and the gear 22, the crushing cutter wheel 2 and the crushing roller 31 produce a linkage function, so that the crushing cutter wheel 2 and the crushing roller 31 work synchronously.
[0029] Further, such as Figure 4 As shown, the two inner side walls of the crushing box 1 are rotatably connected to the guide plate 4 through a rotating shaft; the bottom of the guide plate 4 is fixed with two first springs 41, and the bottom of the first spring 41 is fixed to the inner side wall of the crushing box 1; the end of the guide plate 4 away from the rotating shaft is in contact with the crushing roller 31.
[0030] During operation, when the crushing rollers 31 are crushing, some of the bio-based raw materials contain moisture and will adhere to the surface of the crushing rollers 31, causing the gap between the crushing rollers 31 to become smaller or even blocked, affecting the continued crushing of the bio-based raw materials. By providing the first spring 41 and the guide plate 4, under the action of the first spring 41, the guide plate 4 is always pulled on the surface of the crushing roller 31 to scrape off the bio-based raw materials adhered to the surface of the crushing roller 31, reducing the possibility of the guide plate 4 being damaged by friction and not in contact with the crushing roller 31; at the same time, the bio-based raw materials crushed by the crushing cutter wheel 2 are drained to the middle of the two crushing rollers 31 under the action of the guide plate 4 to prevent the bio-based raw materials from scattering.
[0031] Further, such as Figure 5 and Figure 6As shown, a screening basket 5 is obliquely provided on the inner wall of the crushing box 1, and a first screen plate 51 and a second screen plate 52 are fixedly connected to the inner wall of the screening basket 5; the first screen plate 51 is arranged above the second screen plate 52, and the sieve holes opened on the first sieve plate 51 are larger than the sieve holes opened on the second sieve plate 52; one end of the first sieve plate 51 is fixedly connected to a first discharge plate 53, and one end of the second sieve plate 52 is fixedly connected to a second discharge plate 54.
[0032] During operation, a screening basket 5 is provided to screen the crushed bio-based raw materials. When the bio-based raw materials are crushed, the sizes of the crushed particles may be different due to different dryness and humidity. The sieve holes on the first sieve plate 51 are larger than the sieve holes on the second sieve plate 52. The large particles of bio-based raw materials are screened on the first sieve plate 51 and discharged through the first discharge plate 53. The medium particles of bio-based raw materials are screened on the second sieve plate 52 and discharged through the second discharge plate 54. The small particles of bio-based raw materials pass through the second sieve plate 52 and fall into the discharge hopper 55 for discharge, thereby realizing the function of quickly screening the crushed bio-based raw materials.
[0033] Further, such as Figure 5 As shown, four fixed plates 57 are fixed to the inner wall of the crushing box 1, and the tops of the fixed plates 57 are fixed with slide bars 571. The four corners of the screening basket 5 slide on the slide bars 571 respectively, and the outer sides of the slide bars 571 are sleeved with second springs 572. The two ends of the second springs 572 are fixed to the fixed plates 57 and the screening basket 5 respectively.
[0034] During operation, the crushed bio-based raw materials fall into the screening basket 5. The screening of stationary raw materials is slow. In order to screen quickly, the screening basket 5 needs to be driven. The screening basket 5 is subjected to forces in the up and down directions, so that it slides up and down on the sliding column. Under the action of the second spring 572, it keeps shaking and has a reset function, thereby accelerating the screening of the screening basket 5.
[0035] Further, such as Figure 3 and Figure 5 As shown, a second motor 56 is fixed to the outer wall of the crushing box 1, and the output shaft of the second motor 56 is rotatably connected to the crushing box 1 through a bearing. The output shaft of the second motor 56 is fixed to a rotating rod 561, and two cam blocks 562 are symmetrically fixed at both ends of the rotating rod 561. One end of the rotating rod 561 is rotatably connected to the inner wall of the crushing box 1 through a rotating shaft.
[0036] During operation, in order to drive the screening basket 5, the second motor 56 needs to be turned on. The second motor 56 drives the cam block 562 to rotate through the rotating rod 561. Due to the shape characteristics of the cam block 562, the cam block 562 drives the screening basket 5 to move up and down when rotating.
[0037] Further, such as Figure 1As shown, four pillars 11 are fixed to the bottom of the crushing box 1 . The pillars 11 are respectively arranged at the four corners of the crushing box 1 , and the bottoms of the pillars 11 are all provided with anti-slip pads.
[0038] During operation, the stability of the crushing box 1 is improved under the action of the four pillars 11, so that the crushing box 1 is convenient for crushing.
[0039] Working principle: Bio-based raw materials are put into the feed hopper 12. In order to solve the problem that the overall crushing efficiency is low due to single crushing, the raw materials pass through the crushing wheel 2 and the crushing roller 31 in the crushing box 1. By turning on the first motor 3, the first motor 3 drives the roller shaft to rotate through the output shaft, and drives the crushing roller 31 and the second rotor 32 to rotate through the roller shaft, and drives the belt 33 to rotate through the second rotor 32, and drives the first rotor 23 through the belt 33. The rotation drives the connected cutter shaft 21 to rotate through the first rotor 23, and drives the connected gear 22 and the crushing wheel 2 to rotate through the cutter shaft 21. The adjacent gear 22 rotates in the opposite direction through the gear 22, and the connected cutter shaft 21 and the crushing wheel 2 are driven to rotate through the gear 22. The two crushing wheels 2 rotate synchronously in opposite directions to achieve the first crushing of the bio-based raw materials. The crushed bio-based raw materials fall onto the crushing roller 31; because the gear 22 drives the connected cutter shaft 21 and the crushing wheel 2 to rotate, it drives the connected first rotor 23 The first rotating wheel 23 drives another second rotating wheel 32 to rotate through the belt 33, and the second rotating wheel 32 drives the connected roller and the crushing roller 31 to rotate. The two crushing rollers 31 rotate synchronously in opposite directions to achieve the second crushing of the bio-based raw materials, so that the bio-based raw materials are quickly crushed. The cooperation of the first rotating wheel 23, the second rotating wheel 32 and the gear 22 makes the crushing cutter wheel 2 and the crushing roller 31 produce a linkage function, so that the crushing cutter wheel 2 and the crushing roller 31 work synchronously; the crushed bio-based raw materials fall into the screening basket 5, and the static raw materials are screened slowly. In order to screen quickly, it is necessary to turn on the second motor 56. The second motor 56 drives the cam block 562 to rotate through the rotating rod 561. Due to the shape characteristics of the cam block 562, the cam block 562 drives the screening basket 5 to move up and down when rotating. The screening basket 5 is subjected to the up and down force, thereby sliding up and down on the sliding column. Under the action of the second spring 572, it keeps shaking and has a reset function, thereby accelerating the screening of the screening basket 5.
[0040] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.
Claims
1. A bio-based raw material pulverizing device, comprising a pulverizing box (1), wherein a feed hopper (12) is fixedly connected to the top of the pulverizing box (1); a discharge hopper (55) is fixedly connected to the bottom of the pulverizing box (1); a pulverizing assembly is provided in the pulverizing box (1), characterized in that: The crushing assembly comprises two crushing blade wheels (2) and two crushing rollers (31); the crushing blade wheels (2) are rotatably connected to the bottom of the crushing box (1) through a blade shaft (21); the crushing rollers (31) are rotatably connected to the crushing box (1) through a roller shaft, and the crushing blade wheels (2) are arranged above the crushing rollers (31); one end of the blade shaft (21) extends to the outside of the crushing box (1) and is fixedly connected to a gear (22), and the two gears (22) are meshed with each other; the other end of the blade shaft (21) extends to the outside of the crushing box (1) and is fixedly connected to a first rotating wheel (23); one end of the roller shaft extends to the outside of the crushing box (1) and is fixedly connected to a second rotating wheel (32), and a belt (33) is sleeved between the first rotating wheel (23) and the second rotating wheel (32) on the same side; the outer wall of the crushing box (1) is fixedly connected to a first motor (3), and the output shaft of the first motor (3) is fixedly connected to one end of one of the roller shafts.
2. The bio-based raw material crushing device according to claim 1, characterized in that: The two inner side walls of the crushing box (1) are rotatably connected to a guide plate (4) via a rotating shaft; the bottoms of the guide plates (4) are fixedly connected to two first springs (41), and the bottoms of the first springs (41) are fixedly connected to the inner side walls of the crushing box (1); and the ends of the guide plates (4) away from the rotating shaft are in contact with the crushing roller (31).
3. The bio-based raw material crushing device according to claim 2, characterized in that: A screening basket (5) is obliquely arranged on the inner wall of the crushing box (1), and a first screen plate (51) and a second screen plate (52) are fixedly connected to the inner wall of the screening basket (5); the first screen plate (51) is arranged above the second screen plate (52), and the screen holes provided on the first screen plate (51) are larger than the screen holes provided on the second screen plate (52); one end of the first screen plate (51) is fixedly connected to a first discharge plate (53), and one end of the second screen plate (52) is fixedly connected to a second discharge plate (54).
4. The bio-based raw material crushing device according to claim 3, characterized in that: Four fixed plates (57) are fixed to the inner side wall of the crushing box (1), and the tops of the fixed plates (57) are fixed to sliding rods (571). The four corners of the screening basket (5) slide on the sliding rods (571) respectively. The outer sides of the sliding rods (571) are sleeved with second springs (572), and the two ends of the second springs (572) are fixed to the fixed plates (57) and the screening basket (5) respectively.
5. The bio-based raw material crushing device according to claim 4, characterized in that: A second motor (56) is fixedly connected to the outer wall of the crushing box (1); an output shaft of the second motor (56) is rotatably connected to the crushing box (1) via a bearing; a rotating rod (561) is fixedly connected to the output shaft of the second motor (56); two cam blocks (562) are symmetrically fixedly connected to both ends of the rotating rod (561); and one end of the rotating rod (561) is rotatably connected to the inner wall of the crushing box (1) via a rotating shaft.
6. The bio-based raw material crushing device according to claim 5, characterized in that: Four pillars (11) are fixedly connected to the bottom of the crushing box (1), and the pillars (11) are respectively arranged at the four corners of the crushing box (1), and the bottoms of the pillars (11) are all provided with anti-slip pads.
Citation Information
Patent Citations
Crushing device for bio-fertilizer production
CN216296566U
Cited By
Ultrafine crushing device for high-fiber organic raw materials
CN121847308A