Speed-adjustable traveling mechanism of mobile crusher
By using a belt to connect the continuous speed of the main gear and the strong spring system that drives the movable cylinder and the limiting block in the mobile crusher, the problem of unadjustment and vibration of the walking speed is solved, and the precise speed control and stable operation of the equipment is achieved.
Patent Information
- Application Number
- CN202422407952.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-10-08
AI Technical Summary
The walking mechanism of existing mobile crushers cannot adjust the speed according to actual working conditions, resulting in waste of energy and low production efficiency. At the same time, vibration is prone to occur when operating on complex terrain, affecting the stability and service life of the equipment.
The belt connection drives the main gear continuously variable speed system, through the strong spring force between the movable cylinder and the limiting block, the vibration of the crusher is reduced when moving, and the precise control of the walking speed is achieved.
It realizes precise control of walking speed according to demand, reduces energy waste, and improves the stability and service life of equipment on different terrains.
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Figure CN223288200U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of crushers, in particular to a speed-adjustable mobile crusher walking mechanism. Background Art
[0002] The mobile crusher travel mechanism is a mechanical structure used in mobile crushers, designed to enable the equipment to move and travel. This mechanism typically includes a drive system, a support system, and a shock absorption system, enabling smooth operation on various terrains and adapting to varying load conditions.
[0003] After searching, the Chinese patent with announcement number: CN202222668077.9 discloses a mobile crusher with a built-in knife sharpening device, including a knife sharpening device and a crusher body. The crusher body includes a feeding device and a crawler. The crawler is located at the lower part of the crusher body as the walking mechanism of the crusher body, that is, the movement and transfer of the crusher body can be achieved by relying on the crawler provided at the lower part of the crusher body. The feeding device is used to feed materials into the mobile crusher, that is, the materials to be crushed are fed into the crusher by the feeding device to complete the crushing operation. The knife sharpening device is installed on the side of the crusher body close to the feeding device; the knife sharpening device includes a base, a guide rail and a grinding head. The base is fixedly connected to the crusher body through a mounting seat, the guide rail is fixedly installed on the upper part of the base, and the grinding head is installed on the guide rail and can move back and forth on its own, so that the tool of the mobile crusher can be maintained in time after being worn.
[0004] The working principle of the above patent mentions that "when the sharpening device 1 is grinding the cutter of the crusher, in order to ensure that the cutter will not be further damaged during sharpening, it is necessary to keep the whetstone on the grinding head 103 and the cutter moist during sharpening." The above optimizes the grinding position of the crusher. However, the mobile crusher adopts a fixed-speed walking mechanism and cannot adjust the walking speed according to the actual working conditions, resulting in energy waste or low production efficiency. In addition, the equipment is prone to large vibrations when operating on complex terrain, affecting the stability and service life of the equipment. In response to the above problems, a speed-adjustable mobile crusher walking mechanism is proposed to solve the above problems. Utility Model Content
[0005] The purpose of this utility model is to address the shortcomings of the existing technology and provide a speed-adjustable mobile crusher walking mechanism, which drives the main gear to change speed steplessly through the connection of a belt, can accurately control the walking speed according to needs, and through the strong spring force between the movable cylinder and the limit block, drives the limit block and the guide rod to reset, thereby reducing the vibration of the crusher when it moves.
[0006] Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion.
[0007] As a further description of the above technical solution:
[0008] The crushing assembly includes a crushing plate, the right side of the crushing plate is fixedly connected to the inside of the shell, the left middle part of the shell is fixedly connected to a hydraulic cylinder, the top left side of the shell is rotatably connected to a roller, and the outer top end of the roller is fixedly connected to an extrusion plate;
[0009] As a further description of the above technical solution:
[0010] The gears are connected to each other externally by belts, and the front and rear ends of the main rod are fixedly connected to the main gear, and the outside of the main gear is meshed with the crawler track. The left and right sides of the support plates are fixedly connected to the slave gear on the front and rear ends of the slave rod. The slave rod and the two ends of the slave gear are slidably connected to the ring blocks. The adjacent sides of the left and right ring blocks are movably connected to a movable cylinder. The adjacent right sides of the two movable cylinders are fixedly connected to a strong spring. The adjacent right sides of the two strong springs are fixedly connected to a limited block. The middle parts of the two limit blocks are slidably connected to a guide rod. The top ends of the two limit blocks are fixedly connected to a limited sleeve. The internal movability of the limit sleeve is connected to four auxiliary gears. Protective plates are provided at both ends of the main rod and the slave rod.
[0011] As a further description of the above technical solution:
[0012] The driving end of the hydraulic cylinder is fixedly connected to the middle of the left side of the extrusion plate, and the outer portion of the extrusion plate is slidably connected to the inner wall of the crushing plate;
[0013] As a further description of the above technical solution:
[0014] The inner side of the top end of the belt is slidably connected to the outside of the annular groove, and the front and rear sides of the grinding block are slidably connected to the side close to the turntable and the auxiliary disk;
[0015] As a further description of the above technical solution:
[0016] The outside of the air pump is fixedly connected to the middle of the rear side of the protective cover, and the top of the motor is fixedly connected to the top of the support block on the front side;
[0017] As a further description of the above technical solution:
[0018] The outside of the slave gear is meshed and connected to the inner side of the crawler belt, and the strong spring is sleeved on the outside of the guide rod;
[0019] As a further description of the above technical solution:
[0020] The two sides of the guide rod are slidably connected to the adjacent sides of the two movable cylinders, and the outer side of the auxiliary gear is meshed with the inner side of the crawler.
[0021] The beneficial effects of the present invention are:
[0022] (1) The utility model controls the air pump to inflate the support shaft, allowing the air pressure to squeeze the piston rod through the sealing tube, so that the main rod pushes the grinding block to expand, changing the inner diameter of the grinding block, so that the area of the grinding block contact surface of the top belt of the rotating belt is increased, and by changing the diameter of the grinding block, the main rod drives the main gear through the connection of the belt to achieve stepless speed change, and the travel speed can be accurately controlled according to demand, avoiding energy waste or material loss caused by improper speed.
[0023] (2) The utility model uses the ring blocks sleeved on the outside of the main rod and the slave rod to pull the movable cylinder, so that the crusher drives the movable cylinder to slide on the outside of the guide rod through the limit block and the pressure limit block during movement, and drives the auxiliary gear to slide on the inside of the crawler. Then, the strong spring force between the movable cylinder and the limit block drives the limit block and the guide rod to reset, thereby reducing the vibration of the crusher during movement and effectively reducing the vibration generated during walking, thereby improving the stability of the crusher and ensuring the smooth operation of the equipment on different terrains.
[0024] In summary, the utility model has the advantages of adjustable speed and buffering. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a three-dimensional schematic diagram of a speed-adjustable mobile crusher travel mechanism proposed in the utility model;
[0026] Figure 2 This is a structural diagram of a crushing plate of a speed-adjustable mobile crusher travel mechanism proposed by the utility model;
[0027] Figure 3 This is a structural diagram of a protective cover for the travel mechanism of a mobile crusher with adjustable speed proposed by the utility model;
[0028] Figure 4 This is a schematic diagram of the structure of a speed-adjustable mobile crusher travel mechanism belt proposed in the utility model;
[0029] Figure 5 This is a structural diagram of the piston rod of the travel mechanism of a speed-adjustable mobile crusher proposed in the utility model;
[0030] Figure 6 The utility model provides a schematic structural diagram of a movable cylinder of a speed-adjustable mobile crusher traveling mechanism.
[0031] Legend:
[0032] 1. Shell; 2. Hopper; 3. Crushing plate; 4. Hydraulic cylinder; 5. Roller; 6. Extrusion plate; 7. Support plate; 8. Main rod; 9. Ring groove; 10. Support block; 11. Protective cover; 12. Motor; 13. Turntable; 14. Support shaft; 15. Auxiliary plate; 16. Air pump; 17. Sealing cylinder; 18. Piston rod; 19. Grinding block; 20. Belt; 21. Main gear; 22. Track; 23. Slave rod; 24. Slave gear; 25. Ring block; 26. Movable cylinder; 27. Power spring; 28. Limit block; 29. Guide rod; 30. Limit sleeve; 31. Auxiliary gear; 32. Protective plate. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0034] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0035] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.
[0036] Example 1
[0037] like Figures 1 to 3 As shown, the components identical or corresponding to those in the first embodiment are marked with the same reference numerals as those in the first embodiment. For the sake of simplicity, only the differences from the first embodiment are described below. The difference between the second embodiment and the first embodiment is that: Figures 1 to 3 The utility model provides an embodiment: a speed-adjustable mobile crusher travel mechanism, including a shell 1, a hopper 2 is fixedly connected to the top of the shell 1, and the hopper 2 is located at the top of the shell 1 and is designed to be conical in shape to facilitate the smooth introduction of materials and reduce the possibility of blockage. A crushing assembly is provided inside the shell 1, and the crushing assembly includes a crushing plate 3. The crushing plate 3 is an important component of the crushing assembly. Its solid material and concave-convex surface design enable a better grinding effect when the material is crushed. The right side of the crushing plate 3 is fixedly connected to the inside of the shell 1, and a hydraulic cylinder 4 is fixedly connected to the middle of the left side of the shell 1. The left side of the top of the shell 1 is rotatably connected to a roller 5, and the outer top of the roller 5 is fixedly connected to an extrusion plate 6. By starting the reciprocating extension and contraction of the hydraulic cylinder 4, the extrusion plate 6 can be driven to rotate with the roller 5 as the center.
[0038] The hydraulic cylinder 4, consisting of a cylinder body and a piston, provides powerful hydraulic power, ensuring precise movement of the extrusion plate 6 at precise force and speed. The drive end of the hydraulic cylinder 4 is fixedly connected to the left center of the extrusion plate 6, while the outer end of the extrusion plate 6 is slidably connected to the inner wall of the crushing plate 3 to achieve temperature movement of the extrusion plate 6.
[0039] Example 2
[0040] like Figure 2As shown, this embodiment provides a buffering method, and support plates 7 are fixedly connected to the front and rear sides of the bottom end of the shell 1, providing stable support and shock absorption effects, ensuring the stability of the machine when moving. The right ends of the adjacent sides of the two support plates 7 are rotatably connected to the main rod 8, and an annular groove 9 is provided in the middle of the outer side of the main rod 8. The annular groove 9 is provided in the middle of the main rod 8 for connecting to the driving source to ensure that the main rod 8 remains stable during movement. The right sides of the top ends of the two support plates 7 are fixedly connected to support blocks 10, and the adjacent sides of the two support blocks 10 are fixedly connected to protective covers 11. The front top end of the protective cover 11 is fixedly connected to a motor 12, and the top end of the motor 12 is fixedly connected to the top end of the front support block 10. The front top end of the motor 12 is fixedly connected to the support block 10, ensuring that it is not interfered with by other components during operation, thereby improving the efficiency of the drive.
[0041] Example 3
[0042] like Figure 3 、 Figure 4 The driving end of the motor 12 is fixedly connected to a turntable 13, and the middle part of the turntable 13 is fixedly connected to a support shaft 14. The turntable 13 is connected to the support shaft 14, which serves as an important connector between the motor 12 and other transmission components to ensure smooth power transmission during rotation. The front end of the support shaft 14 is fixedly connected to a sub-disk 15, and the front end of the support shaft 14 is fixedly connected to the sub-disk 15, forming an important part of the drive system and ensuring the effective conversion of power. The front end of the support shaft 14 is fixedly connected to an air pump 16, which provides compressed air to the hydraulic system, ensuring the flexibility and response speed of the equipment during operation. The outside of the air pump 16 is fixedly connected to the middle of the rear side of the protective cover 11, and the protective cover 11 fixes the outside of the air pump 16.
[0043] refer to Figure 5 The outside of the support shaft 14 is fixedly connected to a plurality of sealing cylinders 17, and the inside of the sealing cylinder 17 is slidably connected to a piston rod 18 to ensure the stability of the air pressure transmission and avoid gas leakage. The end of the piston rod 18 away from the support shaft 14 is fixedly connected to a grinding block 19. The grinding block 19 is designed to be adjustable, which is convenient for adjustment according to different crushing requirements to improve the crushing efficiency. The front and rear sides of the grinding block 19 are slidably connected to the side close to the turntable 13 and the sub-disc 15. The outside of the plurality of grinding blocks 19 is slidably connected to a belt 20. The inner side of the top end of the belt 20 is slidably connected to the outside of the annular groove 9. The design of the belt 20 takes into account wear resistance and strength to ensure a good transmission effect during high-speed operation.
[0044] like Figure 6The main rod 8 is fixedly connected to the front and rear exteriors of a main gear 21, which is meshed with a track 22 on the exterior. This meshing connection between the main gear 21 and the track 22 allows the entire device to travel on various terrains while maintaining stability. The left sides of the two support plates 7 are rotatably connected to a slave rod 23, which is fixedly connected to the front and rear exteriors of the slave rod 23 with a slave gear 24. The combination of the slave rod 23 and the slave gear 24 ensures the flexibility of the device, allowing it to adapt to different loads and terrains during travel.
[0045] The exterior of the slave gear 24 meshes with the interior of the track 22. Slave rods 23 are slidably connected to the exterior of both ends of the slave gear 24 via ring blocks 25. Movable cylinders 26 are movably connected to the adjacent sides of the left and right ring blocks 25. These movable cylinders 26 form a crucial component for enhancing the stability of the equipment and effectively reducing vibration. Strong springs 27 are fixedly connected to the adjacent right sides of the two movable cylinders 26. These springs 27 are also fixedly connected to the adjacent right sides of the two strong springs 27, with limit blocks 28 forming an effective shock-absorbing system that ensures smooth operation of the equipment during operation.
[0046] The middle of the two limit blocks 28 is slidably connected to a guide rod 29, and a strong spring 27 is sleeved on the outside of the guide rod 29. The two sides of the guide rod 29 are slidably connected to the adjacent sides of the two movable cylinders 26. The tops of the two limit blocks 28 are fixedly connected to the limit sleeves 30. The guide rod 29 provides a smooth guide channel, and the limit sleeves 30 ensure the coordination of the various components of the equipment during movement. The internal movability of the limit sleeves 30 is connected to four auxiliary gears 31. The outside of the auxiliary gears 31 is meshed with the inside of the track 22. The meshing connection between the auxiliary gears 31 and the track 22 further enhances the mobility of the equipment and ensures its adaptability in different environments. Protective plates 32 are provided at both ends of the main rod 8 and the slave rod 23 to ensure the safety of the equipment during operation and prevent accidental injuries.
[0047] Working steps
[0048] Step 1: When in use, by starting the hydraulic cylinder 4 to reciprocate and extend, the extrusion plate 6 can be driven to rotate with the roller 5 as the center, and the top of the extrusion plate 6 contacts the crushing plate 3. At this time, the material to be crushed is introduced through the hopper 2, and the extrusion plate 6 and the crushing plate 3 can crush the material through the relatively protruding grinding bars.
[0049] Step 2: During the start-up of the crusher, the user can start the motor 12, and let the motor 12 drive the belt 20 to pull the main rod 8 through the support shaft 14, the auxiliary disk 15, and the turntable 13, so that the main gears 21 at both ends of the main rod 8 engage with the teeth on the inner side of the crawler 22, and cooperate with the slave rod 23 and the slave gear 24, so that the crawler 22 can drive the entire device to move. And during the movement of the device, the air pump 16 can be turned on to inflate the support shaft 14, allowing the air pressure to squeeze the piston rod 18 through the sealing cylinder 17, so that the main rod 8 pushes the grinding block 19 to expand, changing the inner diameter of the grinding block 19, so that the top part of the rotating belt 20 contacts the grinding block 19 with a larger area, and the main rod 8 drives the main gear 21 through the connection of the belt 20 to change the speed steplessly, so that the user can accurately control the walking speed according to needs.
[0050] During the movement of the device, the main rod 8 and the ring block 25 mounted on the outside of the slave rod 23 pull the movable cylinder 26, so that the crusher drives the movable cylinder 26 through the limit block 28 to pressurize the limit block 28 to slide on the outside of the guide rod 29, and drives the auxiliary gear 31 to slide on the inside of the crawler 22, and then through the elastic force of the strong spring 27 between the movable cylinder 26 and the limit block 28, drives the limit block 28 and the guide rod 29 to reset, thereby reducing the vibration of the crusher during movement and effectively reducing the vibration generated during walking.
[0051] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A speed-adjustable mobile crusher travel mechanism, comprising a housing (1), characterized in that: The top of the shell (1) is fixedly connected to a hopper (2), a crushing assembly is provided inside the shell (1), the front and rear sides of the bottom of the shell (1) are fixedly connected to support plates (7), the right ends of the adjacent sides of the two support plates (7) are rotatably connected to a main rod (8), an annular groove (9) is provided in the middle of the outer side of the main rod (8), the right sides of the tops of the two support plates (7) are fixedly connected to support blocks (10), the adjacent sides of the two support blocks (10) are fixedly connected to a protective cover (11), and the top end of the front side of the protective cover (11) is fixedly connected to the main rod (8). A motor (12) is fixedly connected to the driving end of the motor (12), a turntable (13) is fixedly connected to the middle of the turntable (13), a support shaft (14) is fixedly connected to the outside of the front end of the support shaft (14), an air pump (16) is fixedly connected to the front end of the support shaft (14), a plurality of sealing cylinders (17) are fixedly connected to the outside of the support shaft (14), a piston rod (18) is slidably connected to the inside of the sealing cylinder (17), and a grinding block (19) is fixedly connected to the end of the piston rod (18) away from the support shaft (14).
2. The speed-adjustable mobile crusher travel mechanism according to claim 1, characterized in that: The crushing assembly comprises a crushing plate (3), the right side of the crushing plate (3) is fixedly connected to the interior of the housing (1), a hydraulic cylinder (4) is fixedly connected to the middle of the left side of the housing (1), a roller (5) is rotatably connected to the left side of the top end of the housing (1), and an extrusion plate (6) is fixedly connected to the outer top end of the roller (5).
3. The speed-adjustable mobile crusher travel mechanism according to claim 1, characterized in that: The outside of the plurality of grinding blocks (19) is slidably connected with a belt (20), the front and rear sides of the main rod (8) are fixedly connected with a main gear (21), the outside of the main gear (21) is meshed with a crawler (22), the left side of the two support plates (7) is rotatably connected with a slave rod (23), the front and rear sides of the slave rod (23) are fixedly connected with a slave gear (24), the two ends of the slave rod (23) and the slave gear (24) are slidably connected with a ring block (25), and the adjacent side of the left and right ring blocks (25) is movable. A movable cylinder (26) is connected, and the adjacent right sides of the two movable cylinders (26) are fixedly connected with a strong spring (27), and the adjacent right sides of the two strong springs (27) are fixedly connected with a limiting block (28), and the middle parts of the two limiting blocks (28) are slidably connected with a guide rod (29), and the top ends of the two limiting blocks (28) are fixedly connected with a limiting sleeve (30), and the internal movability of the limiting sleeve (30) is connected with four auxiliary gears (31), and protective plates (32) are provided at both ends of the main rod (8) and the slave rod (23).
4. The speed-adjustable mobile crusher travel mechanism according to claim 2, characterized in that: The driving end of the hydraulic cylinder (4) is fixedly connected to the middle portion of the left side of the extrusion plate (6), and the outer portion of the extrusion plate (6) is slidably connected to the inner wall of the crushing plate (3).
5. The speed-adjustable mobile crusher travel mechanism according to claim 3, characterized in that: The inner side of the top end of the belt (20) is slidably connected to the outside of the annular groove (9), and the front and rear sides of the grinding block (19) are slidably connected to the adjacent side of the turntable (13) and the auxiliary disk (15).
6. The speed-adjustable mobile crusher travel mechanism according to claim 3, characterized in that: The outside of the air pump (16) is fixedly connected to the middle of the rear side of the protective cover (11), and the top end of the motor (12) is fixedly connected to the top end of the support block (10) on the front side.
7. The speed-adjustable mobile crusher travel mechanism according to claim 3, characterized in that: The outside of the slave gear (24) is meshed and connected to the inside of the crawler belt (22), and the strong spring (27) is sleeved on the outside of the guide rod (29).
8. The speed-adjustable mobile crusher travel mechanism according to claim 3, characterized in that: Both sides of the guide rod (29) are slidably connected to adjacent sides of the two movable cylinders (26), and the outer side of the auxiliary gear (31) is meshedly connected to the inner side of the crawler belt (22).
Citation Information
Patent Citations
A mobile crusher with a built-in sharpening device
CN218834757U