Spraying device for automobile radar support machining
By introducing protective cover, spray gun, drainage cylinder, negative pressure box and blower head into the automotive radar bracket spraying device, the problems of atomized paint pollution and uneven spraying are solved, and environmentally friendly and efficient spraying effect is achieved.
Patent Information
- Application Number
- CN202422358993.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-09-27
AI Technical Summary
The existing automotive radar bracket spraying device produces excess atomized paint during the spraying process, which pollutes the environment and endangers health, and is unevenly sprayed.
A spraying device including a protective cover, a spray gun, a drainage cylinder, a negative pressure box, an electric heating filter and a blower head is designed. The atomized paint is filtered through a suction fan and an electric heating filter, and the sprayed bracket is dried using the blower head.
Effectively prevent atomized paint from polluting the environment, ensuring uniformity and dryness of spraying, and improving the quality of spraying.
Smart Images

Figure CN223288335U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile radar bracket processing, in particular to a spraying device used for automobile radar bracket processing. Background Art
[0002] Automotive radar brackets are structural components used to secure and support automotive radar sensors. They are typically installed at the front or rear of the vehicle. Their purpose is to ensure stable operation of the radar sensor, enabling onboard radar system functions such as adaptive cruise control, collision warning, and blind spot monitoring. Before commissioning, these brackets require a spray coating. This coating provides additional protection, extending the bracket's service life in harsh environments, particularly those exposed to humidity, salt spray, or chemicals. The spray coating process typically utilizes a spray gun coupled with a robotic arm for multi-angle adjustment to ensure uniformity and coverage.
[0003] However, the common automotive radar bracket transmission belt spraying device will produce excess atomized paint during the spraying process, which is easy to pollute the surrounding environment and cause paint to adhere to the surface of the surrounding environment, while also posing a risk to the health of workers. If the paint is not dried in time, the thickness of the paint will be uneven. In view of this, we propose a spraying device for automotive radar bracket processing. Utility Model Content
[0004] The purpose of the utility model is to address the problems existing in the background technology and to provide a spraying device for processing an automobile radar bracket.
[0005] The technical solution of the present utility model: A spraying device for processing automobile radar brackets, comprising a frame, a conveyor belt device and a controller, a protective cover is installed on the top wall of the frame, a first conduit is provided at the top of the protective cover, the output end of the first conduit is connected to a spray gun, a drainage tube is connected at the top of the protective cover, and a drying component is connected at the outlet end of the two drainage tubes, the drying component comprises a negative pressure box, an isolation plate is installed in the negative pressure box, a second conduit is provided between the two isolation plates, an electric heating filter is installed on the other isolation plate, a suction fan is installed on the side wall of the other isolation plate, the outlet end of the suction fan is connected to the electric heating tube, a third conduit is connected to the side wall of the negative pressure box, and the outlet end of the third conduit is connected to the blow gun head.
[0006] Preferably, the spray gun is arranged in a protective cover, and the spray heads of the spray gun are distributed in an array in a staggered manner.
[0007] Preferably, a first through hole and a second through hole are symmetrically provided on the bottom wall of the negative pressure box and the top wall of the protective cover, and both ends of the two drainage tubes are respectively arranged in the first through hole and the second through hole.
[0008] Preferably, a third through hole is opened on one of the isolation plates, and the inlet end of the second conduit is arranged in the third through hole.
[0009] Preferably, a fourth through hole is opened on the other isolation plate, and the electric heating filter is installed in the fourth through hole.
[0010] Preferably, the outlet end of the electric heating cylinder is connected to the inner wall of the negative pressure box, and the inlet end of the suction fan corresponds to the position of the electric heating filter.
[0011] Preferably, a fifth through hole is provided on the back wall of the negative pressure box, and a drainage pipe is arranged in the fifth through hole.
[0012] Preferably, a sixth through hole is provided on the side wall of the negative pressure box, and the inlet end of the third conduit is arranged in the sixth through hole.
[0013] Compared with the prior art, the present invention has the following beneficial technical effects:
[0014] The automobile radar bracket of the utility model enters the protective cover under the transportation of the rack, so that the automobile radar bracket enters the protective cover and is sprayed with paint by the spray gun, thereby realizing the spraying processing of the automobile radar bracket, starting the suction fan and cooperating with the two drainage tubes to achieve the purpose of absorbing the atomized paint to prevent it from scattering around and polluting the surrounding environment, and at the same time, the atomized paint enters the negative pressure box and is filtered when passing through the electric heating filter, so that the gas after filtering is discharged, so that the gas is heated when passing through the electric heating tube, and is blown to the automobile radar bracket after spraying under the guidance of the third conduit, thereby achieving the purpose of timely drying the automobile radar bracket, avoiding the uneven thickness of the sprayed paint when it is not dried in time, affecting the quality of the automobile radar bracket after spraying, and at the same time, due to the heatable setting of the electric heating filter, it is convenient to fall off the paint attached to its surface, which is conducive to the discharge and recycling with the exhaust pipe on the back wall of the negative pressure box. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of a spraying device used for processing automobile radar brackets;
[0016] Figure 2 yes Figure 1 Schematic diagram of the bottom structure of the middle protective cover;
[0017] Figure 3 yes Figure 1Schematic diagram of the cutaway three-dimensional structure of the drying component.
[0018] Figure numerals: 1. Frame; 2. Conveyor belt device; 3. Controller; 4. Protective cover; 5. First duct; 6. Spray gun; 7. Drainage tube; 8. Drying assembly; 81. Negative pressure box; 82. Isolation plate; 83. Second duct; 84. Electric heating filter; 85. Suction fan; 86. Electric heating tube; 87. Third duct; 88. Blow gun head. DETAILED DESCRIPTION
[0019] The technical solution of the present invention is further described below with reference to the accompanying drawings and specific embodiments.
[0020] Example
[0021] like Figure 1-3 As shown, the present invention proposes a spraying device for processing automobile radar brackets, including a frame 1, a conveyor belt device 2 and a controller 3. The controller 3 is fixedly mounted on the wall facing the frame 1, and the conveyor belt device 2 is installed in the controller 3, which is used to transport the automobile radar bracket, so as to facilitate the subsequent spraying processing of the automobile radar bracket; the protective cover 4 is fixedly mounted on the top wall of the frame 1, which is conducive to providing a spraying space for the automobile radar bracket, and in the process of spraying, it is convenient to block the atomized paint from scattering around, thereby reducing pollution to the surrounding environment; the spray gun 6 is fixedly mounted on the inner wall of the protective cover 4, and is located above the conveyor belt device 2, and the spray gun 6 The nozzle structure is distributed in a staggered array, which is convenient for improving the uniformity of spraying the automobile radar bracket, and cooperates with the continuous transportation of the conveyor belt device 2 to improve the coating efficiency of the spray bracket; the outlet end of the first conduit 5 passes through the opening opened on the top wall of the protective cover 4 and is connected to the spray gun 6, and is also connected to the inside of the spray gun 6. The inlet end of the first conduit 5 is connected to the existing paint supply system, which is convenient for cooperating with the spray gun 6 to complete the spraying process of the automobile radar bracket; the two drainage tubes 7 are symmetrically installed in the two second through holes opened on the top wall of the protective cover 4, and are located above the two sides of the spray gun 6, which is conducive to guiding the atomized paint generated on both sides of the spray gun 6.
[0022] Furthermore, a drying assembly 8 is installed at the top of the protective cover 4 to facilitate the absorption and treatment of the atomized paint. The drying assembly 8 includes a negative pressure box 81, an isolation plate 82, a second conduit 83, an electric heating filter 84, a suction fan 85, an electric heating tube 86, a third conduit 87 and a blower head 88. The negative pressure box 81 is fixedly installed at the top of the two drainage tubes 7. At the same time, the tops of the two drainage tubes 7 are also arranged in the first through holes opened on the bottom wall of the negative pressure box 81, which is conducive to guiding the excess spray atomized paint into the negative pressure box 81 for subsequent treatment, thereby reducing the risk of the atomized paint scattering around.
[0023] The two isolation plates 82 are fixedly mounted on the inner wall of the negative pressure box 81, the second conduit 83 is located between the two isolation plates 82, and the inlet end of the second conduit 83 is arranged in the third through hole opened on one isolation plate 82, so as to facilitate the introduction of the atomized paint into the space between the two isolation plates 82; the electric heating filter 84 is fixedly mounted in the fourth through hole opened on the other isolation plate 82, and the suction fan 85 is fixedly mounted on the side wall of the other isolation plate 82. By starting the suction fan 85, the pressure in part of the space in the negative pressure box 81 can be reduced, so that the two suction filters 84 can be easily removed. The flow tube 7 conveniently sucks the spray paint on both sides of the spray gun 6 into the negative pressure box 81, and is guided by the second conduit 83 so that the atomized paint is filtered through the electric heating filter 84, thereby reducing the discharge of the atomized paint through the openings on both sides of the protective cover 4 and reducing pollution to the surrounding environment; a discharge pipe is provided in the fifth through hole opened on the back wall of the negative pressure box 81, and the heatable property of the electric heating filter 84 is utilized to conveniently separate the paint attached to the surface of the electric heating filter 84 and discharge it through the discharge pipe, which is conducive to its recycling;
[0024] The two ends of the electric heating tube 86 are fixedly connected to the outlet end of the suction fan 85 and the inner wall of the negative pressure box 81, which is conducive to pouring the treated gas into the electric heating tube 86 for heating under the action of the suction fan 85; the inlet end of the third conduit 87 passes through the sixth through hole opened on the side wall of the negative pressure box 81, and is connected to the interior of the electric heating tube 86, and the blow gun head 88 is fixedly installed on the inner wall of the protective cover 4. The outlet end of the third conduit 87 passes through another opening on the protective cover 4 and is connected to the blow gun head 88, which is convenient for guiding the heated gas through the third conduit 87 to the blow gun head 88 and blowing it toward the sprayed car radar bracket, so as to achieve the purpose of drying the painted car radar bracket, and reduce the paint falling off caused by untimely drying and the uneven thickness of the paint layer.
[0025] The above specific embodiments are only several preferred embodiments of the present invention. Based on the technical solutions of the present invention and the relevant inspirations of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.
Claims
1. A spraying device for processing an automobile radar bracket, comprising a frame (1), a conveyor belt device (2) and a controller (3), characterized in that: A protective cover (4) is installed on the top wall of the frame (1), a first conduit (5) is provided at the top of the protective cover (4), the output end of the first conduit (5) is connected to a spray gun (6), a drainage tube (7) is connected at the top of the protective cover (4), and the outlet ends of the two drainage tubes (7) are connected to a drying assembly (8), the drying assembly (8) comprises a negative pressure box (81), an isolation plate (82) is installed in the negative pressure box (81), a second conduit (83) is provided between the two isolation plates (82), an electric heating filter (84) is installed on the other isolation plate (82), a suction fan (85) is installed on the side wall of the other isolation plate (82), the outlet end of the suction fan (85) is connected to the electric heating tube (86), a third conduit (87) is connected to the side wall of the negative pressure box (81), and the outlet end of the third conduit (87) is connected to a blow gun head (88).
2. The spraying device for automobile radar bracket processing according to claim 1, characterized in that: The spray gun (6) is arranged in the protective cover (4), and the spray heads of the spray gun (6) are distributed in an array in a staggered manner.
3. The spraying device for automobile radar bracket processing according to claim 1, characterized in that: A first through hole and a second through hole are symmetrically provided on the bottom wall of the negative pressure box (81) and the top wall of the protective cover (4), and the two ends of the two drainage tubes (7) are respectively arranged in the first through hole and the second through hole.
4. The spraying device for automobile radar bracket processing according to claim 1, characterized in that: A third through hole is formed on one of the isolation plates (82), and the inlet end of the second conduit (83) is arranged in the third through hole.
5. The spraying device for automobile radar bracket processing according to claim 1, characterized in that: A fourth through hole is provided on the other isolation plate (82), and the electric heating filter (84) is installed in the fourth through hole.
6. The spraying device for automobile radar bracket processing according to claim 1, characterized in that: The outlet end of the electric heating cylinder (86) is connected to the inner wall of the negative pressure box (81), and the inlet end of the suction fan (85) corresponds to the position of the electric heating filter (84).
7. The spraying device for automobile radar bracket processing according to claim 1, characterized in that: A fifth through hole is provided on the back wall of the negative pressure box (81), and a pipe is arranged in the fifth through hole.
8. The spraying device for automobile radar bracket processing according to claim 1, characterized in that: A sixth through hole is provided on the side wall of the negative pressure box (81), and the inlet end of the third conduit (87) is arranged in the sixth through hole.