Tea stalk sorting machine

By introducing step-shaped screening components, auxiliary vibration components and material distribution components into the tea stear picker, the problems of low screening efficiency and blockage of tea stear picker are solved, and efficient separation of tea stears is achieved.

CN223288453UActive Publication Date: 2025-09-02GUIZHOU TONGREN GUICHA TEA IND CO LTD
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Patent Information

Application Number
CN202422177071.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-09-02
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

The existing tea stem pickers have shortcomings in screening efficiency and discharge port design, resulting in incomplete separation of tea stems and easy to block.

Method used

The step-shaped screening assembly, auxiliary vibration assembly and feeding assembly are adopted to improve screening efficiency through vibrating motors and compression springs, and the discharge volume is controlled by using electric telescopic rods, and the separation of tea leaves and tea stalks is achieved with the stalk roller.

Benefits of technology

The separation efficiency of tea stems is improved, blocked, and uniform separation between tea leaves and tea stems is achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a tea stalk sorting machine which comprises a machine frame and a machine shell arranged on the machine frame, a feeding hopper is fixedly arranged at one end of the machine shell, a material stirring assembly capable of controlling discharging is arranged in the feeding hopper, the machine shell is provided with a plurality of sets of screening assemblies from top to bottom, the screening assemblies are all arranged in a step shape, and the screening assemblies are arranged on the machine shell. Wherein the high end of the screening assembly on the uppermost layer is located under a discharging port of the feeding hopper, a tea leaf discharging hopper is arranged on the lower side of the screening assembly on the lowermost layer, tea stem discharging hoppers are arranged on the lower sides of the bottom ends of the multiple sets of screening assemblies, a vibration motor is arranged on the bottom face of the machine shell, and auxiliary vibration assemblies are arranged on the portions, on the lower sides of the multiple sets of screening assemblies, of the machine shell. The stalk sorting machine is simple in structure and convenient to operate, the vibration efficiency can be improved, the tea leaf discharging amount is effectively controlled, blocking is avoided, and therefore tea leaves and tea stalks are better separated.
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Description

Technical Field

[0001] The utility model belongs to the technical field of tea processing equipment, and particularly relates to a tea stem picking machine. Background Art

[0002] During tea preparation, a tea stem sorter is required to separate tea leaves from tea stems. Existing tea stem sorters are mostly vibrating screens, which use high-speed vibrations to separate tea leaves and tea stems as they move forward. However, existing tea stem sorters still have the following drawbacks: First, the screening portion of existing tea stem sorters is fixedly connected to the machine housing. While high-speed vibrations can separate tea leaves from tea stems, efficiency still needs to be improved. Second, there is a problem with the discharge port of the feed hopper. If the discharge port is too small, it can easily become clogged, affecting the screening process. If the discharge port is too large, a large amount of tea leaves can be discharged simultaneously, causing accumulation on the screen and resulting in incomplete screening of tea leaves and tea stems.

[0003] In view of this, in order to solve the above technical problems, the utility model proposes a tea stem picking machine which further improves the vibration efficiency of the original high-speed vibration screening of tea leaves and tea stems, effectively controls the tea discharge amount to avoid blockage and further separates the tea leaves and tea stems better. The tea stem picking machine has a simple structure and is easy to operate. Summary of the Invention

[0004] The utility model provides a tea stem picking machine with a simple structure and easy operation, which can improve the vibration efficiency, effectively control the tea discharge amount to avoid blockage, and thus better separate the tea leaves and stems. The specific scheme is as follows:

[0005] A tea stem picking machine comprises a frame and a casing arranged on the frame, a feed hopper is fixedly provided at one end of the casing, a material discharging controllable material is provided in the feed hopper, an array of screening components are provided on the casing from top to bottom, and the screening components in the array are arranged in a stepped manner, wherein the high end of the topmost screening component is located directly below the discharge port of the feed hopper, and a tea discharge hopper is provided on the lower side of the bottom end of the screening component in the array, a tea stem discharge hopper is provided on the lower side of the bottom end of the screening component in the array, a vibration motor is provided on the bottom surface of the casing, and an auxiliary vibration component is provided on the casing on the lower side of the screening component in the array.

[0006] Furthermore, the auxiliary vibration component includes a compression spring and a fixing seat. The fixing seats are horizontally provided on the casing on both sides of the bottom surface of the screening component in the array. The compression spring is arranged between the bottom end of the screening component and the fixing seat to support the screening component.

[0007] Furthermore, a stepped fixing plate adapted to the bottom surface of the screening assembly is fixedly connected thereto, and the compression spring is fixedly connected between the fixing plate and the fixing seat.

[0008] Furthermore, the material-dipping assembly includes an electric telescopic rod and a material-dipping plate. The material-dipping plate is an inverted L-shaped structure and its horizontal part is located on the lower side. The material-dipping plate is arranged between the two sides of the inside of the feed hopper, and the two sides of the upper end of the material-dipping plate are respectively rotatably connected to the side walls of the feed hopper. The electric telescopic rod is arranged on one side of the feed hopper, and the output end of the electric telescopic rod passes through the side wall of the feed hopper and is hingedly connected to the side of the material-dipping plate.

[0009] Furthermore, a plurality of stripping teeth are provided at intervals along the length direction of the horizontal portion of the stripping plate.

[0010] Furthermore, there are two electric telescopic rods, which are arranged at intervals on one side of the feed hopper, and their output shafts all pass through the side wall of the feed hopper and are hingedly connected to the diverter plate.

[0011] Furthermore, the screening assembly includes several guide plates arranged at intervals, several guide troughs are arranged at intervals on the guide plates, stem-pushing rollers are provided between every two of the guide plates, and the stem-pushing rollers are driven to rotate by a driving motor.

[0012] Furthermore, a baffle plate is provided at the end of the guide plate on the lower side of the feed hopper, which is tilted upward.

[0013] The beneficial effects of the utility model are:

[0014] The utility model relates to a tea stem sorting machine, which is provided with an auxiliary vibration component. When the vibration motor starts to screen the tea leaves and tea stems, the vibration force of the vibration motor and the elasticity of the compression spring can improve the shaking force of the screening component itself, thereby making the tea leaves and tea stems on the screening component better and faster to be separated, thereby improving the screening efficiency. The provided material digging mechanism can facilitate the tea leaves in the feed hopper to block the discharge port, and the reciprocating motion of the electric telescopic rod can also make the output of the tea leaves fall onto the guide plate at uniform intervals, thereby further improving the screening efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a top view of the utility model.

[0016] Figure 2 for Figure 1 Middle AA section view.

[0017] Figure 3 and Figure 4 All of them are schematic diagrams of the structure of the present utility model.

[0018] Figure 5 This is a schematic diagram of the interior of the casing of the utility model.

[0019] Figure 6 This is a connection diagram of the feed hopper and the material diverting mechanism of the utility model.

[0020] Figure 7 It is a schematic diagram of the material shifting mechanism of the present utility model.

[0021] Explanation of the accompanying drawings: frame 1, casing 2, feed hopper 3, material shifting assembly 4, electric telescopic rod 401, material shifting plate 402, screening assembly 5, tea leaf discharge hopper 6, tea stem discharge hopper 7, vibration motor 8, auxiliary vibration assembly 9, compression spring 901, fixing seat 902, fixing plate 903, material shifting teeth 403, stem shifting roller 10, material blocking plate 11. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0023] See Figure 1-7 The tea leaves are picked up by the teacup 2 and the tea leaves are picked up by the teacup 2. The teacup 2 is a tea stalk picking machine, comprising a frame 1 and a casing 2 arranged on the frame 1. A feed hopper 3 is fixedly provided at one end of the casing 2. The upper end opening of the feed hopper 3 is larger than the lower end opening. A discharging paddle assembly 4 for controlling the discharging of the tea leaves is provided in the feed hopper 3. The discharging paddle assembly 4 is used to prevent the tea leaves from being blocked at the discharging end of the feed hopper 3 and to allow the tea leaves to be discharged evenly. An array screening assembly 5 is arranged from top to bottom in the casing 2. The array screening assembly 5 is arranged in a stepped shape, wherein the high end of the uppermost screening assembly 5 is located just below the discharging port of the feed hopper 3, and a tea discharging hopper 6 is provided on the lower side of the lowermost screening assembly 5. A tea stalk discharging hopper 7 is provided on the lower side of the bottom end of the array screening assembly 5. A vibration motor 8 is provided on the bottom surface of the casing 2, and an auxiliary vibration assembly 9 is provided on the casing 2 at the lower side of the array screening assembly 5. The auxiliary vibration assembly 9 is used to improve the vibration efficiency, thereby improving the speed of picking tea stems.

[0024] The auxiliary vibration component 9 includes a compression spring 901 and a fixed seat 902. The fixed seats 902 are horizontally provided on the casing 2 on both sides of the bottom surface of the array screening component 5. The compression spring 901 is arranged between the bottom end of the screening component 5 and the fixed seat 902 to support the screening component 5. When the vibration motor 8 is started, the screening component 5 can obtain more shaking power with its vibration force, so that the tea leaves and tea stems keep rolling.

[0025] The bottom surface of the screening component 5 is fixedly connected with a stepped fixing plate 903 adapted thereto, and the compression spring 901 is fixedly connected between the fixing plate 903 and the fixing seat 902. The stepped fixing plate 903 can securely connect the screening components 5 on the same layer together to improve stability.

[0026] The material diverter assembly 4 includes an electric telescopic rod 401 and a material diverter plate 402. The material diverter plate 402 is an inverted L-shaped structure and its horizontal part is located on the lower side. The material diverter plate 402 is arranged between the two sides of the inside of the feed hopper 3, and the two sides of the upper end of the material diverter plate 402 are respectively rotatably connected to the side walls of the feed hopper 3. The electric telescopic rod 401 is arranged on one side of the feed hopper 3. The output end of the electric telescopic rod 401 passes through the side wall of the feed hopper 3 and is hingedly connected to the side of the material diverter plate 402. When in use, it is only necessary to control and start the electric telescopic rod 401. The output end of the electric telescopic rod 401 reciprocates to drive the material diverter plate 402 to reciprocate, so that the end of the material diverter plate 402 continuously extracts and inserts the tea leaves, thereby evenly discharging the tea leaves onto the screening assembly 5.

[0027] The horizontal portion of the diverter plate 402 is provided with a plurality of diverter teeth 403 spaced apart along its length. The arrangement of the diverter teeth 403 enables the tea leaves to be discharged downwards better.

[0028] Preferably, there are two electric telescopic rods 401 , which are spaced apart and arranged on one side of the feed hopper 3 , and their output shafts all pass through the side wall of the feed hopper 3 and are hingedly connected to the diverter plate 402 .

[0029] The screening assembly 5 includes several guide plates arranged at intervals, the guide plates are arranged at an angle, and a plurality of guide grooves are arranged on the guide plates at intervals. A stem-pushing roller 10 is provided between each pair of guide plates. The front side of the stem-pushing roller 10 has a slot for tea leaves to pass through. When the stem-pushing roller 10 rotates, the tea leaves can be pushed to the guide plate on the next layer and the tea stems can be pushed forward to the guide plate on the same layer. The plurality of stem-pushing rollers 10 are driven to rotate by a drive motor.

[0030] The end of the guide plate at the lower side of the feed hopper 3 is tilted upward and provided with a baffle plate 11 to prevent the tea leaves from falling to the rear side.

[0031] When the tea leaves fall from the bottom screening assembly 5 to the tea discharging hopper 6, the tea leaves can be discharged through it, thereby completing the separation of the tea stems from the tea leaves.

[0032] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims rather than the foregoing description. It is intended that all variations within the meaning and range of equivalents of the claims be embraced herein, and any reference signs in the claims should not be construed as limiting the claims to which they relate.

[0033] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A tea stem picking machine, characterized by: The invention comprises a frame (1) and a casing (2) arranged on the frame (1); a feed hopper (3) is fixedly provided at one end of the casing (2); a material discharging controllable member (4) is provided in the feed hopper (3); the casing (2) is provided with a plurality of screening members (5) from top to bottom; the screening members (5) in the plurality of groups are arranged in a stepped manner, wherein the top end of the top screening member (5) is located directly below the discharge port of the feed hopper (3); a tea discharging hopper (6) is provided on the lower side of the bottom end of the screening member (5); a tea stem discharging hopper (7) is provided on the lower side of the bottom end of the screening member (5); a vibration motor (8) is provided on the bottom surface of the casing (2); and an auxiliary vibration member (9) is provided on the casing (2) below the screening member (5) in the plurality of groups.

2. A tea stem picking machine according to claim 1, characterized in that: The auxiliary vibration assembly (9) comprises a compression spring (901) and a fixing seat (902). The fixing seats (902) are horizontally provided on the housing (2) on both sides of the bottom surface of the screening assembly (5). The compression spring (901) is arranged between the bottom end of the screening assembly (5) and the fixing seat (902) to support the screening assembly (5).

3. The tea stem picking machine according to claim 2, characterized in that: The bottom surface of the screening assembly (5) is fixedly connected to a stepped fixing plate (903) adapted thereto, and the compression spring (901) is fixedly connected between the fixing plate (903) and the fixing seat (902).

4. The tea stem picking machine according to claim 1, characterized in that: The material-diverting assembly (4) comprises an electric telescopic rod (401) and a material-diverting plate (402); the material-diverting plate (402) is an inverted L-shaped structure with its horizontal portion located at the lower side; the material-diverting plate (402) is arranged between two sides inside the feed hopper (3); and both sides of the upper end of the material-diverting plate (402) are rotatably connected to the side walls of the feed hopper (3); the electric telescopic rod (401) is arranged on one side of the feed hopper (3); and the output end of the electric telescopic rod (401) passes through the side wall of the feed hopper (3) and is hingedly connected to the side of the material-diverting plate (402).

5. The tea stem picking machine according to claim 4, characterized in that: The horizontal portion of the stripping plate (402) is provided with a plurality of stripping teeth (403) spaced apart along its length direction.

6. The tea stem picking machine according to claim 4, characterized in that: There are two electric telescopic rods (401) arranged at intervals on one side of the feed hopper (3), and their output shafts both penetrate the side wall of the feed hopper (3) and are hingedly connected to the material diverter plate (402).

7. The tea stem picking machine according to claim 1, characterized in that: The screening assembly (5) comprises a plurality of guide plates arranged at intervals, a plurality of guide grooves being arranged at intervals on the guide plates, a stem-pulling roller (10) being arranged between each of the guide plates, and the plurality of stem-pulling rollers (10) being driven to rotate by a driving motor.

8. The tea stem picking machine according to claim 1, characterized in that: A material blocking plate (11) is provided at the end of the material guide plate on the lower side of the feed hopper (3) and is tilted upward.