Pickling-free one-heating finished steel wire production device for wire rod

By designing the combination of tension, straightening, limiting and extrusion components, the problem of incomplete coiling of steel wire is solved, firmness and uniformity are achieved, the risk of accidents is reduced, and the operation convenience of steel wire coils is improved.

CN223288742UActive Publication Date: 2025-09-02LISHUI HUAHONG STEEL PROD CO LTD
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Patent Information

Application Number
CN202422639454.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-09-02
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

During the existing steel wire production process, the winding method is not tight enough, resulting in loose wire rolls, affecting the efficiency of handling and wire collection.

Method used

A steel wire production device with no pickling-free one-fire steel wire is designed, including a tension assembly, a traction assembly and a winding assembly. The tension assembly adjusts the tightness of the steel wire, the straightening assembly straightens the steel wire, the limit assembly prevents the installation shaft from bent, the auxiliary roller guides the steel wire to wind, and the extrusion assembly compacts the steel wire to ensure the tightness and uniformity of the winding.

Benefits of technology

It improves the firmness and uniformity of the wire coiling, prevents the installation shaft from bent, reduces the risk of accidents, and facilitates the removal of the wire coil.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is applicable to the field of steel wire production, and provides a pickling-free one-heating finished steel wire production device for wire rods, which comprises a frame, a tightening component, a traction component and a winding component, and the tightening component, the traction component and the winding component are arranged at the top of the frame. Under the action that the arranged adjusting hole is matched with threads on the outer side of the adjusting lead screw, the adjusting lead screw axially moves so as to extrude and move the movable seat, the tightening disc installed in the movable seat is matched with a plurality of auxiliary discs to adjust the tightening degree of the steel wire, and the winding compactness of the steel wire is conveniently improved; the movable block axially moves under the action of the traction lead screw and the polish rod, the position of the steel wire wound to the winding roller is adjusted through the traction roller arranged below the movable block, and the winding uniformity is guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the field of steel wire production, in particular to a device for producing wire rod steel wire without pickling and one-fire processing. Background Art

[0002] Wire rod, also known as wire rod, refers to small-diameter round steel coils, typically produced by hot or cold rolling. It is widely used in construction, machinery manufacturing, and electrical components. Due to its small size and ease of transportation and storage, wire rod has become a key raw material in many industrial and engineering projects.

[0003] During the steel wire production process, the wire is typically coiled so that the coiled product can be transported to the next processing step or directly put into use. However, current coiling methods are often not tight enough, resulting in a loose coil, which can affect the efficiency of handling and wire extraction. Utility Model Content

[0004] The purpose of the embodiments of the present invention is to provide a device for producing wire rod without pickling and annealing, aiming to solve the problems raised in the background technology.

[0005] Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion. The traction motor is fixedly mounted on one end of the drive shaft, and the traction motor is installed in the fixed position, and the traction motor is installed in the fixed position, and the traction motor is installed in the fixed position, and the traction motor is installed in the fixed position, and the traction motor is installed in the fixed position.

[0006] As a further solution of the present invention: a straightening assembly is also installed on the upper end of the frame, and the straightening assembly includes a plurality of first installation shafts and a plurality of straightening rollers.

[0007] As a further solution of the present invention: the first mounting shafts are arranged in a group of two perpendicular to each other, the longitudinally arranged first mounting shaft is fixedly installed on the upper end of the frame, and the frame is fixedly provided with a mounting plate at the upper end corresponding to the transversely arranged first mounting shaft, and both ends of the transversely arranged first mounting shaft are movably installed in the mounting plate, and the straightening roller is movably installed on the outside of the first mounting shaft.

[0008] As a further solution of the present invention: a first limit plate is fixedly installed on the upper end of the first installation shaft, a second limit plate is fixedly installed on the upper end of the second installation shaft, and a third limit plate is fixedly installed on the lower end of the third installation shaft.

[0009] As a further solution of the present invention: the outer sides of the straightening roller, the auxiliary disc, the tensioning disc and the pulling roller are all provided with arc grooves whose sizes are adapted to the diameter of the produced steel wire.

[0010] As a further solution of the present invention: a limiting block is movably provided in the limiting groove on one side of the movable shaft, and a limiting spring is fixedly installed on one side of the limiting block.

[0011] As a further solution of the present invention: a fixed shaft and an auxiliary roller are further provided on one side of the traction roller, both ends of the fixed shaft are fixedly mounted on the inner side of the fixed seat, and the auxiliary roller is movably mounted on the outer side of the fixed shaft.

[0012] As a further solution of the present invention: an extrusion groove is opened on the inner side of the fixed plate, an extrusion rod is provided on the upper end of the winding roller, both ends of the extrusion rod are movably located in the extrusion groove, and an extrusion spring is fixedly installed above the extrusion rod in the extrusion groove.

[0013] The beneficial effects of the present invention are:

[0014] 1. An embodiment of the utility model provides a device for producing wire rods without pickling and annealing. When in use, the adjusting screw is driven to rotate by rotating the hand plate. Under the action of the provided adjusting hole cooperating with the thread on the outer side of the adjusting screw, the adjusting screw moves axially to squeeze and move the movable seat. The tension of the steel wire is adjusted by cooperating with a plurality of auxiliary disks through the tensioning disk installed in the movable seat, so as to facilitate improving the tightness of the steel wire winding. The provided movable block moves axially under the action of the traction screw and the light rod, and the position of the steel wire winding to the winding roller is adjusted by the traction roller provided below the movable block, thereby ensuring the uniformity of the winding.

[0015] 2. The embodiment of the present invention provides a device for producing wire rods without pickling and annealing. By setting a plurality of straightening rollers perpendicular to each other, the produced steel wire can be straightened, thereby facilitating the tightening of the steel wire by the tensioning assembly and improving the tightening effect of the tensioning assembly.

[0016] 3. An embodiment of the present invention provides a device for producing wire rods without pickling and annealing, in which the first, second and third limiting plates are set to fix the first, second and third mounting shafts, share part of the force, and prevent the first, second and third mounting shafts from being bent due to long-term squeezing and dragging of the steel wires, thereby affecting the normal operation of the straightening roller, auxiliary disk and traction roller.

[0017] 4. The embodiment of the present invention provides a device for producing wire rods without pickling and annealing, which indirectly limits the movement of the movable shaft by squeezing one side of the limit block through the provided limit spring, and at the same time has a certain buffering effect, thereby preventing the steel wire from being deformed due to excessive tension of the steel wire.

[0018] 5. The embodiment of the present invention provides a device for producing wire rods without pickling and annealing. The auxiliary rollers provided can be used to guide the winding of the wire rope, thereby preventing accidents caused by the wire winding level being inconsistent with the traction roller, which may cause the wire to be stuck in the traction roller or burst out, thereby improving compatibility and reducing accident risks.

[0019] 6. The embodiment of the present invention provides a device for producing wire rods without pickling and annealing, which extrude and compact the steel wire wound in the winding roller by means of an extrusion spring. When the winding is completed, the broken end of the steel wire can be squeezed to prevent the wire coil from collapsing, making it convenient for workers to take out the wire coil. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A three-dimensional structural diagram of a wire rod production device for pickling-free and annealed steel wire provided in an embodiment of the present invention;

[0021] Figure 2 A partial cross-sectional view of a wire rod production device for non-pickling and annealing steel wire provided in an embodiment of the present invention Figure 1 ;

[0022] Figure 3 for Figure 2 A in the middle is an enlarged schematic diagram;

[0023] Figure 4 A partial structural diagram of a traction assembly of a wire rod production device for pickling-free and annealed steel wire provided by an embodiment of the present utility model;

[0024] Figure 5 A partial cross-sectional view of a wire rod production device for non-pickling and annealing steel wire provided in an embodiment of the present invention Figure 2 ;

[0025] Figure 6 for Figure 5 Enlarged schematic diagram of point B in the middle.

[0026] In the drawings: frame 1, mounting plate 11, mounting seat 12, movable groove 121, fixed seat 13, fixed plate 14, extrusion groove 141, straightening assembly 2, first mounting shaft 21, straightening roller 22, first limiting plate 23, tensioning assembly 3, second mounting shaft 31, auxiliary plate 32, second limiting plate 33, movable seat 34, limiting groove 341, limiting block 342, limiting spring 343, limiting hole 344, movable shaft 35, tensioning Disk 36, positioning plate 37, adjustment hole 371, adjustment screw 38, hand disk 39, traction assembly 4, traction motor 41, traction screw 42, light rod 43, movable block 44, threaded hole 441, light hole 442, third mounting shaft 45, traction roller 46, third limit plate 47, fixed shaft 48, auxiliary roller 49, winding assembly 5, winding motor 51, winding shaft 52, winding roller 53, extrusion rod 54, extrusion spring 55. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0028] The specific implementation of the present invention is described in detail below with reference to specific embodiments.

[0029] like Figures 1 to 6As shown, a wire rod non-pickling and ignition-finished steel wire production device provided by an embodiment of the present invention includes a frame 1, a tensioning assembly 3, a traction assembly 4 and a winding assembly 5 arranged on the top of the frame 1, the frame 1 includes a mounting seat 12, a fixed seat 13 and a fixed plate 14, the mounting seat 12 and the fixed seat 13 are fixedly mounted on the top of the frame 1, the fixed plate 14 is arranged on both sides of one end of the frame 1, the tensioning assembly 3 includes a plurality of auxiliary disks 32, a movable seat 34, a tensioning disk 36, a positioning plate 37 and an adjusting screw rod 38, a plurality of second mounting shafts 31 are fixedly provided on the upper end of the mounting seat 12, the auxiliary The auxiliary disk 32 is movably mounted on the outside of the second mounting shaft 31, and the mounting seat 12 is provided with a movable groove 121 at the top corresponding to the movable seat 34. The movable seat 34 is movably arranged in the movable groove 121. A limiting groove 341 is provided in the movable seat 34, and a movable shaft 35 is movably provided in the limiting groove 341. The tensioning disk 36 is movably sleeved on the outside of the movable shaft 35. The positioning plate 37 is fixedly mounted on the top of the mounting seat 12 and is located at one end of the movable groove 121. The positioning plate 37 is provided with an adjustment hole 371 in the middle corresponding to the adjusting screw rod 38. The adjusting screw rod 38 is movably mounted in the adjustment hole 371. A limiting hole 344 is provided on one side of the movable seat 34, one end of the adjusting screw rod 38 extends into the limiting hole 344, and the other end of the adjusting screw rod 38 is fixedly installed with a hand plate 39, and the traction assembly 4 includes a traction motor 41, a movable block 44 and a traction roller 46, the traction motor 41 is fixedly installed on one side of the fixed seat 13, the main shaft of the traction motor 41 is fixedly connected to the traction screw rod 42, and the two ends of the traction screw rod 42 are movably located in the fixed seat 13, and a light rod 43 is provided on one side of the traction screw rod 42, and the two ends of the light rod 43 are fixedly installed on the inner side of the fixed seat 13, and the movable block 44 corresponds to the traction screw rod 42 and A threaded hole 441 and a light hole 442 are provided at the position of the light rod 43. The movable block 44 is movably mounted on the outside of the traction screw rod 42 and the light rod 43. A pair of third mounting shafts 45 are fixedly mounted on the lower end of the movable block 44. The traction roller 46 is movably mounted on the outside of the third mounting shaft 45. The winding assembly 5 includes a winding motor 51, a winding shaft 52 and a winding roller 53. The winding motor 51 is fixedly mounted on one side of the fixed plate 14. The main shaft of the winding motor 51 is fixedly connected to the winding shaft 52. Both ends of the winding shaft 52 are movably located in the fixed plate 14. The winding roller 53 is fixedly mounted on the outside of the winding shaft 52.

[0030] In one embodiment of the present invention, when in use, the hand plate 39 is rotated to drive the adjusting screw 38 to rotate, and the adjusting hole 371 cooperates with the thread on the outside of the adjusting screw 38 to adjust the axial movement of the adjusting screw 38, thereby squeezing and moving the movable seat 34. The tensioning degree of the steel wire is adjusted by the tensioning disk 36 installed in the movable seat 34 in cooperation with multiple auxiliary disks 32, so as to facilitate the improvement of the tightness of the steel wire winding. The movable block 44 is axially moved under the action of the traction screw 42 and the light rod 43, and the traction roller 46 provided below the movable block 44 is used to adjust the position of the steel wire to the winding roller 53, thereby ensuring the uniformity of the winding.

[0031] like Figure 1 As shown, as another embodiment of the present invention, a straightening assembly 2 is further installed on the upper end of the frame 1, and the straightening assembly 2 includes a plurality of first installation shafts 21 and a plurality of straightening rollers 22.

[0032] Specifically, the two first mounting shafts 21 are arranged perpendicular to each other in a group. The longitudinally arranged first mounting shaft 21 is fixedly installed on the upper end of the frame 1. The frame 1 is fixedly provided with a mounting plate 11 at the upper end corresponding to the transversely arranged first mounting shaft 21. Both ends of the transversely arranged first mounting shaft 21 are movably installed in the mounting plate 11, and the straightening roller 22 is movably installed on the outside of the first mounting shaft 21.

[0033] In one embodiment of the present invention, a plurality of mutually perpendicular straightening rollers 22 are provided to straighten the produced steel wire, thereby facilitating the tightening of the steel wire by the tightening component 3 and improving the tightening effect of the tightening component 3 .

[0034] like Figures 1 to 4 As shown, as another embodiment of the present invention, a first limit plate 23 is fixedly installed on the upper end of the first installation shaft 21, a second limit plate 33 is fixedly installed on the upper end of the second installation shaft 31, and a third limit plate 47 is fixedly installed on the lower end of the third installation shaft 45.

[0035] In one embodiment of the present invention, the first limiting plate 23, the second limiting plate 33 and the third limiting plate 47 are set to fix the first mounting shaft 21, the second mounting shaft 31 and the third mounting shaft 45, share part of the force, and prevent the first mounting shaft 21, the second mounting shaft 31 and the third mounting shaft 45 from being bent due to long-term squeezing and dragging of the steel wire, thereby affecting the normal operation of the straightening roller 22, the auxiliary disk 32 and the traction roller 46.

[0036] like Figures 1 to 4 As shown, as another embodiment of the present invention, the outsides of the straightening roller 22, the auxiliary disc 32, the tensioning disc 36 and the pulling roller 46 are all provided with arc grooves with sizes matching the diameter of the produced steel wire.

[0037] In one embodiment of the present invention, the produced steel wire can be conveniently clamped into the arc-shaped groove, which is convenient for guiding the movement of the steel wire and can also straighten the steel wire.

[0038] like Figure 3 As shown, as another embodiment of the present invention, a limiting block 342 is movably provided in the limiting groove 341 on one side of the movable shaft 35 , and a limiting spring 343 is fixedly installed on one side of the limiting block 342 .

[0039] In one embodiment of the present invention, the limiting spring 343 is provided to squeeze one side of the limiting block 342, thereby indirectly limiting the movement of the movable shaft 35 and at the same time having a certain buffering effect to prevent the steel wire from being deformed due to excessive tension of the steel wire.

[0040] like Figure 4 As shown, as another embodiment of the present invention, a fixed shaft 48 and an auxiliary roller 49 are further provided on one side of the traction roller 46. Both ends of the fixed shaft 48 are fixedly mounted on the inner side of the fixed seat 13, and the auxiliary roller 49 is movably mounted on the outer side of the fixed shaft 48.

[0041] In one embodiment of the present invention, the auxiliary roller 49 is provided to guide the winding of the wire rope, thereby preventing the wire rope from being stuck in the traction roller 46 or breaking out due to the inconsistent winding level of the wire rope and the traction roller 46, thereby improving compatibility and reducing the risk of accidents.

[0042] like Figure 6 As shown, as another embodiment of the present invention, an extrusion groove 141 is opened on the inner side of the fixed plate 14, and an extrusion rod 54 is provided at the upper end of the winding roller 53. The two ends of the extrusion rod 54 are movably located in the extrusion groove 141, and an extrusion spring 55 is fixedly installed above the extrusion rod 54 in the extrusion groove 141.

[0043] In one embodiment of the present invention, the squeezing rod 54 is squeezed by the provided squeezing spring 55, thereby squeezing and compacting the steel wire wound in the winding roller 53. When the winding is completed, the broken end of the steel wire can be squeezed to prevent the steel wire roll from collapsing, making it convenient for workers to take out the steel wire roll.

[0044] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0045] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features therein can be combined with each other.

[0046] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0047] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0048] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A device for producing wire rod without pickling and annealing, comprising a frame (1), a tensioning assembly (3) arranged on the top of the frame (1), a traction assembly (4) and a winding assembly (5), characterized in that: The frame (1) includes a mounting seat (12), a fixed seat (13) and a fixed plate (14), the mounting seat (12) and the fixed seat (13) are fixedly mounted on the top of the frame (1), the fixed plate (14) is arranged on both sides of one end of the frame (1), the tensioning assembly (3) includes a plurality of auxiliary disks (32), a movable seat (34), a tensioning disk (36), a positioning plate (37) and an adjusting screw (38), a plurality of second mounting shafts (31) are fixedly arranged on the upper end of the mounting seat (12), the auxiliary disk (32) is movably mounted on the outside of the second mounting shaft (31), the mounting seat (12) is provided with a movable groove (121) at the top corresponding to the movable seat (34), the The movable seat (34) is movably arranged in the movable groove (121), a limiting groove (341) is provided in the movable seat (34), a movable shaft (35) is movably provided in the limiting groove (341), the tensioning disc (36) is movably sleeved on the outside of the movable shaft (35), the positioning plate (37) is fixedly mounted on the top of the mounting seat (12) and located at one end of the movable groove (121), an adjusting hole (371) is provided in the middle of the positioning plate (37) corresponding to the adjusting screw rod (38), the adjusting screw rod (38) is movably mounted in the adjusting hole (371), a limiting hole (344) is provided on one side of the movable seat (34), and one end of the adjusting screw rod (38) extends to the limiting hole ( 344), the other end of the adjusting screw rod (38) is fixedly mounted with a hand plate (39), the traction assembly (4) includes a traction motor (41), a movable block (44) and a traction roller (46), the traction motor (41) is fixedly mounted on one side of the fixed seat (13), the main shaft of the traction motor (41) is fixedly connected to the traction screw rod (42), the two ends of the traction screw rod (42) are movably located in the fixed seat (13), a polished rod (43) is provided on one side of the traction screw rod (42), the two ends of the polished rod (43) are fixedly mounted on the inner side of the fixed seat (13), and the movable block (44) is provided with a threaded hole (441) at the position corresponding to the traction screw rod (42) and the polished rod (43). ) and a light hole (442), the movable block (44) is movably mounted on the outside of the traction wire rod (42) and the light rod (43), a pair of third mounting shafts (45) are fixedly mounted on the lower end of the movable block (44), the traction roller (46) is movably mounted on the outside of the third mounting shaft (45), the winding assembly (5) includes a winding motor (51), a winding shaft (52) and a winding roller (53), the winding motor (51) is fixedly mounted on one side of the fixed plate (14), the main shaft of the winding motor (51) is fixedly connected to the winding shaft (52), both ends of the winding shaft (52) are movably located in the fixed plate (14), and the winding roller (53) is fixedly mounted on the outside of the winding shaft (52).

2. The device for producing wire rod without pickling and annealing according to claim 1, characterized in that: A straightening assembly (2) is also installed on the upper end of the frame (1), and the straightening assembly (2) includes a plurality of first installation shafts (21) and a plurality of straightening rollers (22).

3. The device for producing wire rod without pickling and annealing according to claim 2, characterized in that: The two first mounting shafts (21) are arranged perpendicularly to each other in a group. The longitudinally arranged first mounting shaft (21) is fixedly mounted on the upper end of the frame (1). The frame (1) is fixedly provided with a mounting plate (11) at the upper end corresponding to the transversely arranged first mounting shaft (21). Both ends of the transversely arranged first mounting shaft (21) are movably mounted in the mounting plate (11), and the straightening roller (22) is movably mounted on the outside of the first mounting shaft (21).

4. The device for producing wire rod without pickling and annealing according to claim 3, characterized in that: A first limiting plate (23) is fixedly mounted on the upper end of the first mounting shaft (21), a second limiting plate (33) is fixedly mounted on the upper end of the second mounting shaft (31), and a third limiting plate (47) is fixedly mounted on the lower end of the third mounting shaft (45).

5. The device for producing wire rod without pickling and annealing according to claim 2, characterized in that: The outsides of the straightening roller (22), the auxiliary disc (32), the tensioning disc (36) and the traction roller (46) are all provided with arc grooves with sizes matching the diameter of the produced steel wire.

6. The device for producing wire rod without pickling and annealing according to claim 1, characterized in that: A limiting block (342) is movably provided in the limiting groove (341) on one side of the movable shaft (35), and a limiting spring (343) is fixedly installed on one side of the limiting block (342).

7. The device for producing wire rod without pickling and annealing according to claim 1, characterized in that: A fixed shaft (48) and an auxiliary roller (49) are also provided on one side of the traction roller (46). Both ends of the fixed shaft (48) are fixedly mounted on the inner side of the fixed seat (13), and the auxiliary roller (49) is movably mounted on the outer side of the fixed shaft (48).

8. The device for producing wire rod without pickling and annealing according to claim 1, characterized in that: An extrusion groove (141) is provided on the inner side of the fixed plate (14), an extrusion rod (54) is provided on the upper end of the winding roller (53), both ends of the extrusion rod (54) are movably located in the extrusion groove (141), and an extrusion spring (55) is fixedly installed above the extrusion rod (54) in the extrusion groove (141).