Casting mold temperature real-time monitoring assembly

Abstract

The utility model discloses a casting mold temperature real-time monitoring assembly which comprises a first rotating assembly and a second rotating assembly, and the second rotating assembly is arranged on the first rotating assembly. The first rotating assembly comprises a hollow cylindrical base, a first motor, a first belt wheel, a second belt wheel and a connecting disc, and the first motor is arranged in the base. The second rotating assembly comprises a U-shaped support, a second motor, an encoder, a third belt pulley, a fourth belt pulley, a sensor support and a thermal imaging camera. According to the utility model, the existing thermal imaging camera is introduced and matched with external processing equipment, so that the real-time temperature of each part of the mold in the whole production process can be recorded in time when the thermal imaging camera is applied to casting production. And meanwhile, the thermal imaging camera can be adjusted through cooperative use of the first rotating assembly and the second rotating assembly, manual adjustment is replaced with an automatic adjustment mode, adjustment can be conducted according to actual requirements in the casting production process through external control equipment, and operation is more convenient and faster.

Description

Technical Field

[0001] The utility model relates to the field of casting, in particular to a casting mold temperature real-time monitoring component. Background Art

[0002] Existing low-pressure casting mold temperature monitoring methods often rely on timed detection and recording, as well as point temperature measurement. This temperature data not only fails to provide real-time control of mold temperature, but also only reflects the temperature of a specific point on the mold, failing to monitor and control the temperature of the entire mold surface or a specific area. We provide a real-time casting mold temperature monitoring component to address this problem. Summary of the Invention

[0003] (1) Technical problems solved

[0004] The technical problem to be solved by the present invention is that the temperature data detected by the detection method of the existing technology is not only unable to control the temperature of the mold in real time, but the monitored data can only reflect the temperature of a certain point of the mold, and cannot monitor and control the temperature of the entire surface of the mold or a certain area.

[0005] (2) Technical solution

[0006] In order to solve the above problems, the present invention provides the following technical solutions:

[0007] A casting mold temperature real-time monitoring component comprises a first rotating component and a second rotating component, wherein the second rotating component is arranged on the first rotating component.

[0008] The rotating component 1 includes a base with an internal hollow cylindrical shape, a motor 1, a pulley 1, a pulley 2 and a connecting disk. The motor 1 is arranged in the base, and the pulley 1 is connected to the rotating shaft of the motor 1. The upper end surface of the pulley 2 is fixedly connected to the lower end surface of the connecting disk, and the pulley 2 is connected to the inner ring of the bearing 1, the outer ring of the bearing 1 is connected to the bearing connecting flange, and the bottom of the bearing connecting flange is fixedly connected to the upper end surface of the base.

[0009] The rotating component 2 includes a U-shaped bracket, a second motor, an encoder, a third pulley, a fourth pulley, a sensor bracket and a thermal imaging camera. The U-shaped bracket is fixedly arranged on the upper end surface of the connecting disk. The second motor is arranged on the U-shaped bracket and its rotating shaft passes through one side of the U-shaped bracket and is connected to the third pulley. The two sides of the sensor bracket are respectively connected to the U-shaped bracket through a rotating shaft. The rotating shaft close to the encoder is also connected to the rotating shaft of the encoder. The rotating shaft close to the fourth pulley is fixedly connected to the fourth pulley. Both rotating shafts are connected to the sensor bracket through bearings. The thermal imaging camera is arranged on the sensor bracket.

[0010] Furthermore, a support frame is provided at one end of the tail of the motor 2, and the support frame is fixedly arranged on the U-shaped bracket.

[0011] Furthermore, the pulley 1 and the pulley 2 are connected by a belt-to-pulley connection.

[0012] Furthermore, the pulley three and the pulley four are connected by a belt-to-pulley connection.

[0013] Furthermore, a plurality of connection ears are provided on the bottom of the base for locking connection with external casting equipment.

[0014] Furthermore, a plurality of ventilation holes are provided on the sides of the base.

[0015] (3) Beneficial effects

[0016] The beneficial effects of the utility model are:

[0017] 1: This utility model introduces the existing thermal imaging camera and cooperates with external processing equipment. Its application in casting production can timely record the real-time temperature of each part of the mold during the entire production process, which is very important for timely discovering product abnormalities and making adjustments.

[0018] 2: The thermal imaging camera can be adjusted by the coordinated use of the rotating assembly 1 and the rotating assembly 2. The automatic adjustment method replaces the manual adjustment. The external control device can be used to adjust according to actual needs during the casting production process, making the operation more convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional diagram of the utility model;

[0020] Figure 2 This is a structural diagram of the rotating assembly of the utility model;

[0021] Figure 3 It is a cross-sectional view of the utility model;

[0022] Figure 4 yes Figure 3 Enlarged view of point A in the middle;

[0023] Figure 5 yes Figure 3 Enlarged view of point B in the middle;

[0024] Figure 6 It is a structural diagram of the second rotating component of the utility model.

[0025] Markings in the figure: 1-rotating component 1, 2-rotating component 2;

[0026] 101-base, 102-motor 1, 103-pulley 1, 104-pulley 2, 105-connecting plate, 106-bearing 1, 107-bearing connecting flange, 108-connecting ear, 109-ventilation port;

[0027] 201-U-shaped bracket, 202-motor 2, 203-encoder, 204-pulley 3, 205-pulley 4, 206-sensor bracket, 207-thermal imaging camera, 208-rotating shaft. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] In the description of the present invention, it should be understood that the terms "longitudinal", "transverse", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0030] See also Figure 1 , a casting mold temperature real-time monitoring component shown includes a rotating component 1 and a rotating component 2 2, wherein the rotating component 2 2 is arranged on the rotating component 1. The rotating component 2 2 can realize 360° rotation under the drive of the rotating component 1.

[0031] See also Figure 2-Figure 4 The rotating component 1 includes a base 101 with a hollow cylindrical interior, a motor 102, a pulley 103, a pulley 2 104 and a connecting disk 105. The motor 102 is arranged in the base 101, and the pulley 103 is connected to the rotating shaft 208 of the motor 102. The motor 102 provides rotational power for the pulley 104.

[0032] Pulley 103 and pulley 2 104 are connected by a belt-to-pulley connection. Pulley 103 transmits rotational power to pulley 2 104 via the belt, allowing pulley 2 104 to obtain rotational power. Rotating assembly 2 2 is disposed on a connecting disk 105.

[0033] The upper end surface of the second pulley 104 is fixedly connected to the lower end surface of the connecting disk 105. When the second pulley 104 rotates, it drives the connecting disk 105 to rotate together, thereby achieving the purpose of driving the second rotating component 2 to rotate.

[0034] Pulley 2 104 is connected to the inner ring of bearing 106 , the outer ring of bearing 106 is connected to the bearing connecting flange 107 , the bottom of the bearing connecting flange 107 is fixedly connected to the upper end surface of the base 101 , and a number of ventilation holes 109 are also provided on the side of the base 101 .

[0035] See also Figure 5-Figure 6 The rotating component 2 includes a U-shaped bracket 201, a motor 202, an encoder 203, a pulley 3 204, a pulley 4 205, a sensor bracket 206 and a thermal imaging camera 207. The U-shaped bracket 201 is fixedly arranged on the upper end surface of the connecting disk 105 and can rotate with the rotation of the connecting disk 105.

[0036] Motor 202 is mounted on U-shaped bracket 201, and its rotating shaft 208 passes through one side of U-shaped bracket 201 and connects to pulley 3 204, providing rotational power. Pulley 3 204 and pulley 4 205 are connected via a belt-to-pulley connection, transmitting rotational power to pulley 4 205 via the belt, thereby driving the rotation of sensor bracket 206.

[0037] The two sides of the sensor bracket 206 are connected to the U-shaped bracket 201 through a rotating shaft 208 respectively. The rotating shaft 208 close to the encoder 203 is also connected to the rotating shaft of the encoder 203. The encoder 203 transmits the obtained signal to the external control device to facilitate the management and control of the rotation angle of the entire sensor bracket 206.

[0038] A rotating shaft 208 near pulley 205 is fixedly connected to pulley 205. The rotational force of pulley 205 drives the entire sensor bracket 206, achieving angle adjustment. Both rotating shafts 208 are connected to sensor bracket 206 via bearings. A thermal imaging camera 207 is mounted on sensor bracket 206 and rotates with it.

[0039] The motor 1 102 , the motor 2 202 , the encoder 203 and the thermal imaging camera 207 designed in this case are electrically connected to the external control device.

[0040] Specifically, a plurality of connection ears 108 are provided at the bottom of the base 101 for locking connection with external casting equipment.

[0041] In this embodiment, the provided connecting ears 108 are designed to facilitate the installation of the assembly on the casting equipment.

[0042] During operation, the assembly must first be installed in the appropriate location on the casting equipment according to the actual mold specifications and shape. During the casting process, the thermal imaging camera 207 in this assembly continuously monitors the temperature of the mold's outer surface and transmits the monitored data to an external control device, allowing workers to directly observe and understand the temperature conditions in different areas of the mold. If the detection direction or angle needs to be changed, the operator can control this assembly through the external control device. The motor 102 in this assembly rotates and transmits the rotational power to the connecting disk 105 via a belt and pulley transmission, thereby adjusting the angle of the entire rotating assembly 207. The angle of the thermal imaging camera 207 can also be adjusted. Specifically, the rotational power of the motor 202 is transmitted via a belt and pulley transmission to control the rotating shaft 208 connected to the pulley 4 205, thereby rotating and adjusting the sensor bracket 206, and thus adjusting the angle of the thermal imaging camera 207. Compared to manual measurement and monitoring methods using a temperature gun, this assembly can monitor the entire mold surface or a specific area. Furthermore, during the monitoring process, the monitored data can be transmitted to the backend control device in real time. It is conducive to the control of the entire casting process.

[0043] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0044] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A casting mold temperature real-time monitoring component, characterized by: It comprises a rotating component 1 (1) and a rotating component 2 (2), wherein the rotating component 2 (2) is arranged on the rotating component 1 (1); The rotating component 1 (1) comprises a base (101) with an internal hollow cylindrical shape, a motor 1 (102), a pulley 1 (103), a pulley 2 (104) and a connecting disk (105), wherein the motor 1 (102) is arranged in the base (101), and the pulley 1 (103) is connected to the rotating shaft (208) of the motor 1 (102), the upper end surface of the pulley 2 (104) is fixedly connected to the lower end surface of the connecting disk (105), and the pulley 2 (104) is connected to the inner ring of the bearing 1 (106), the outer ring of the bearing 1 (106) is connected to the bearing connecting flange (107), and the bottom of the bearing connecting flange (107) is fixedly connected to the upper end surface of the base (101); The rotating assembly 2 (2) comprises a U-shaped bracket (201), a motor 2 (202), an encoder (203), a pulley 3 (204), a pulley 4 (205), a sensor bracket (206) and a thermal imaging camera (207), wherein the U-shaped bracket (201) is fixedly arranged on the upper end surface of the connecting disk (105), the motor 2 (202) is arranged on the U-shaped bracket (201) and its rotating shaft (208) passes through one side of the U-shaped bracket (201) and is connected to the pulley 3 (204), and the sensor bracket (206) is fixedly arranged on the upper end surface of the connecting disk (105), and the motor 2 (202) is arranged on the U-shaped bracket (201) and its rotating shaft (208) passes through one side of the U-shaped bracket (201) and is connected to the pulley 3 (204), and the sensor bracket (206) is fixedly arranged on the upper end surface of the connecting disk (105). Both sides of the sensor bracket (206) are connected to the U-shaped bracket (201) through a rotating shaft (208) respectively, the rotating shaft (208) close to the encoder (203) is also connected to the rotating shaft of the encoder (203), the rotating shaft (208) close to the pulley four (205) is fixedly connected to the pulley four (205), and the two rotating shafts (208) are connected to the sensor bracket (206) through bearings. The thermal imaging camera (207) is set on the sensor bracket (206).

2. A casting mold temperature real-time monitoring assembly according to claim 1, characterized in that: A support frame is also provided at one end of the tail of the second motor (202), and the support frame is fixedly arranged on the U-shaped bracket (201).

3. The casting mold temperature real-time monitoring component according to claim 1, characterized in that: The pulley 1 (103) and the pulley 2 (104) are connected by a belt-to-pulley connection.

4. The casting mold temperature real-time monitoring assembly according to claim 1, characterized in that: The pulley three (204) and the pulley four (205) are connected by a belt-to-pulley connection.

5. The casting mold temperature real-time monitoring component according to claim 1, characterized in that: The bottom of the base (101) is also provided with a plurality of connection ears (108) for locking connection with external casting equipment.

6. The casting mold temperature real-time monitoring component according to claim 1, characterized in that: The side of the base (101) is also provided with a plurality of ventilation holes (109).

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