Universal airtightness detection device for gear

By setting up multiple airtight devices and clamping mechanisms on the machine tool body, and using adjustable sealing covers and fixing blocks, the problem of frequent replacement of airtight blocks during gear finishing is solved, and the working efficiency is improved.

CN223289446UActive Publication Date: 2025-09-02FANGSHENG AXLE LIUZHOU
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Patent Information

Application Number
CN202422343625.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-09-02
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

In the finishing of existing gears, airtight blocks of different sizes need to be replaced, resulting in low working efficiency and long mold replacement time.

Method used

A universal gear airtight detection device is designed. By setting up multiple airtight devices and clamping mechanisms on the machine tool body, the adjustable sealing cover and fixing blocks are used to adapt to gears of different sizes, so as to quickly adjust the position of the airtight hole.

Benefits of technology

It realizes that the airtight blocks are not required to be replaced frequently, and quickly adapt to gears of different sizes is improved, and the working efficiency is reduced, and the mold change time is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a universal airtightness detection device for gears, which relates to the technical field of mechanical manufacturing and detection and comprises a machine tool body (1), airtightness devices (2) are respectively arranged at positions of machine tool body airtightness holes (1-1) of the machine tool body (1), and a clamping mechanism (3) is arranged between every two airtightness devices (2) on the machine tool body. Compared with the prior art, due to the facts that the airtight devices are arranged at the positions of the airtight holes of the machine tool body respectively, and the airtight cover on each airtight device is provided with the airtight hole, the positions of the airtight holes in the airtight covers can be adjusted rapidly, and therefore the machine tool can be used for sealing the machine tool body. The gear sealing device can adapt to gears of different sizes, does not need to additionally find corresponding airtight blocks, and is short in used time and high in working efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical manufacturing and detection, in particular to a universal airtightness detection device for gears. Background Art

[0002] During the gear finishing process, both sides of the passive gear need to be finish-turned once. In order to reduce the processing mismatch caused by shim iron chips, an error-proofing device is often required. Generally, an airtight block is used to support the passive gear, and a reasonable airtight amount is set to detect whether the gear and the airtight block fit together. Due to the different sizes of gears, when different gears need to be finished, airtight blocks of different sizes need to be designed, and the corresponding airtight blocks also need to be replaced when the mold is changed. Due to the large number of airtight hole sections, an airtight block needs to be placed in each hole section. Each time the mold is changed, the corresponding airtight block needs to be found and replaced, which takes a long time and has low work efficiency. Utility Model Content

[0003] The purpose of the utility model is to provide a universal gear airtightness detection device, which can solve the problem that in the existing gear finishing process, when machining gears of different sizes, corresponding airtight blocks need to be found and replaced, resulting in a long time and low work efficiency.

[0004] In order to solve the above problems, the technical solution adopted by the present invention is: this universal gear airtightness detection device includes a machine tool body, airtight devices are respectively arranged at the positions of the airtight holes of the machine tool body, a clamping mechanism is arranged between the airtight devices on the machine tool body, and the sealing cover on the airtight device has an airtight hole.

[0005] In the technical solution of the above-mentioned universal airtightness detection device for gears, a more specific technical solution can also be: the airtightness device includes a main body, the sealing cover and a fixed block, a row of airtightness holes for the airtightness device is provided on the main body along the length direction, the sealing cover is placed on the row of airtightness holes for the airtightness device, and the surface of the sealing cover in contact with the main body is in contact with the main body; fixing blocks for fixing the sealing cover are respectively provided at both ends of one side of the sealing cover on the main body.

[0006] In some possible embodiments, the end of the fixing block facing the sealing cover is a wedge-shaped end, which is crimped onto the sealing cover; the top surface of at least the side of the sealing cover that is crimped onto the fixing block is tilted downward, and its inclination angle is adapted to the inclination angle of the wedge-shaped end of the fixing block; the fixing block is fastened to the main body by fasteners.

[0007] In some possible implementation schemes, a gear inner diameter value is provided on the main body at the other side of the airtight hole of the airtight device corresponding to the airtight hole.

[0008] In some possible implementation schemes, the clamping mechanism includes an arc-shaped block and a snap-on block, and the surface of the arc-shaped block for clamping the gear is provided with concave and convex parts adapted to the gear.

[0009] Due to the adoption of the above technical solution, the present invention has the following beneficial effects compared with the prior art:

[0010] 1. Since airtight devices are respectively provided at the positions of the multiple airtight holes of the machine tool body, and the sealing cover on the airtight device has an airtight hole, the position of the airtight hole on the sealing cover can be quickly adjusted to adapt to gears of different sizes. There is no need to find corresponding airtight blocks separately, which saves time and improves work efficiency.

[0011] 2. Since the sealing cover is directly placed on the position where the airtight hole of the airtight device is provided on the body and is crimped by the fixing block, and the fixing block is fixed to the body by the fastener, when it is necessary to adjust the sealing cover to move inward or outward, it is only necessary to loosen the fastener and the fixing piece to move the sealing cover and adjust the position of the air hole thereon to adapt to the inner diameter of the gear, which saves time. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural diagram of the present utility model.

[0013] Figure 2 It is a structural schematic diagram of the airtight device of the utility model.

[0014] Figure 3 It is a structural diagram of the utility model body.

[0015] Figure 4 It is a structural schematic diagram of the sealing cover of the utility model.

[0016] Figure 5 This is a state diagram of the utility model when detecting gears.

[0017] Description of the marks in the figure:

[0018] Machine tool body 1, machine tool body airtight hole 1-1, airtight device 2, body 2-1, airtight device airtight hole 2-1-1, gear inner diameter value 2-1-2, sealing cover 2-2, airtight hole 2-2-1, fixing block 2-3, clamping mechanism 3, arc block 3-1, buckle block 3-2, gear 4. DETAILED DESCRIPTION

[0019] In order to make the above-mentioned purposes, features and advantages of the present invention easier to understand, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. In the following description, many specific details are set forth to fully understand the present invention, but the present invention can be implemented in many other ways than those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0020] In the description of the present invention, it should be understood that the terms "middle", "length", "width", "up", "down", "front", "back", "top", "bottom", "inside", "outside", "radial", "circumferential", etc., indicating the orientation or position relationship, are the orientation or position relationship shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the position or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0021] like Figure 1 The universal airtightness detection device for gears shown in the figure comprises a machine tool body 1, airtight devices 2 are respectively arranged at the positions of the airtight holes 1-1 of the machine tool body, and clamping mechanisms 3 are arranged between the airtight devices 2 on the machine tool body 1; in some embodiments, the airtight device comprises a body 2-1, a sealing cover 2-2 and a fixing block 2-3, as shown in FIG. Figure 2-Figure 4 As shown, a row of airtight holes 2-1-1 of airtight devices are provided on the main body 2-1 along the length direction, and a sealing cover 2-2 is placed on the row of airtight holes of the airtight devices. The surface of the sealing cover that is pressed against the main body 2-1 fits with the main body 2-1 and is pressed against the airtight holes 2-1-1 of the airtight devices to cover the row of airtight holes of the airtight devices. An airtight hole 2-2-1 is provided on the sealing cover, and the airtight hole is communicated with one of the airtight holes 2-1-1 of the airtight devices. Fixing blocks 2-3 for fixing the sealing cover are provided at both ends of one side of the sealing cover 2-2 on the main body 2-1. The end of the fixing block 2-3 facing the sealing cover 2-2 is a wedge-shaped end, which is pressed against the sealing cover. On the sealing cover 2-2; the top surface of the sealing cover 2-2 on at least the side that is pressed against the fixed block 2-3 is tilted downward, and its tilt angle is adapted to the tilt angle of the wedge-shaped end of the fixed block 2-3; the fixed block 2-3 is fastened to the main body 2-1 by a fastener. In some embodiments, the fastener is a bolt; in some embodiments, the sealing device airtight hole on the other side of the airtight hole 2-1-1 of the airtight device on the main body 2-1 is provided with a gear inner diameter value 2-1-2 correspondingly; in some embodiments, the clamping mechanism includes an arc block 3-1 and a buckle block 3-2, and the surface of the arc block 3-1 for clamping the gear 4 is provided with a concave and convex portion adapted to the gear 4.

[0022] like Figure 5 As shown, during processing, place the airtight device 2 on the machine tool body 1, align the airtight hole 2-1-1 of the airtight device with the airtight hole 1-1 of the machine tool body, and then adjust the airtight hole 2-2-1 of the sealing cover to align with the airtight hole of the sealing device corresponding to the inner diameter value 2-1-2 of the gear according to the inner diameter size of the gear 4, and connect and fix the fixing block 2-3, the body 2-1 and the sealing cover 2-2 with bolts; place the gear 4 on the sealing cover 2-2, and the gear is pressed Connect to the airtight hole, clamp the gear through the clamping mechanism, and pass the machine tool air pressure test. The gas flows from the machine tool body airtight hole 1-1 on the machine tool body through the airtight hole 2-1-1 of the airtight device, and then flows to the airtight hole 2-2-1 of the sealing cover. The gear 4 blocks the airtight hole 2-2-1 of the sealing cover 2-2. In this way, the appropriate air pressure value can be set on the machine tool. Through the airtight test, the fit between the gear 4 and the airtight device 2 is guaranteed, and the production of defective products can be prevented during fine processing.

Claims

1. A universal airtightness detection device for gears, comprising a machine tool body (1), characterized in that: Airtight devices (2) are respectively arranged at the positions of the machine tool body airtight holes (1-1) of the machine tool body (1), clamping mechanisms (3) are arranged between the airtight devices (2) on the machine tool body, and a sealing cover (2-2) on the airtight device (2) has an airtight hole (2-2-1).

2. The universal gear airtightness detection device according to claim 1, characterized in that: The airtight device comprises a body (2-1), a sealing cover (2-2) and a fixing block (2-3); a row of airtight holes (2-1-1) for the airtight device is provided on the body along the length direction; the sealing cover (2-2) is placed on the row of airtight holes for the airtight device; the surface of the sealing cover in contact with the body (2-1) is in contact with the body (2-1); and fixing blocks (2-3) for fixing the sealing cover are respectively provided on the body (2-1) at both ends of one side of the sealing cover (2-2).

3. The universal gear airtightness detection device according to claim 2, characterized in that: The end of the fixing block (2-3) facing the sealing cover (2-2) is a wedge-shaped end, and the wedge-shaped end is pressed onto the sealing cover (2-2); the top surface of at least the side of the sealing cover (2-2) pressed onto the fixing block (2-3) is tilted downward, and its tilt angle is adapted to the tilt angle of the wedge-shaped end of the fixing block (2-3); the fixing block (2-3) is fastened to the body (2-1) by a fastener.

4. The universal gear airtightness detection device according to claim 2 or 3, characterized in that: A gear inner diameter value is provided on the main body (2-1) at the other side of the airtight hole (2-1-1) of the airtight device, corresponding to the airtight hole.

5. The universal gear airtightness detection device according to claim 4, characterized in that: The clamping mechanism comprises an arc-shaped block (3-1) and a buckling block (3-2); a surface of the arc-shaped block (3-1) used for clamping the gear is provided with concave and convex parts adapted to the gear.