Quick-changing structure for disc brush
Through the design of the snap assembly and limit assembly, the problem of inconvenience in disassembly and assembly of the disc brush is solved, the quick replacement function is realized, the replacement efficiency is improved and the structural stability is enhanced.
Patent Information
- Application Number
- CN202422640878.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-10-31
AI Technical Summary
The existing disc brushes are inconvenient to disassemble and assemble, and the quick replacement function cannot be achieved.
The design of snap assembly and limit assembly is adopted, and the fast change of the disc brush is achieved by inserting the fixed pin into the jack and rotating the lock, combining the steel sleeve and reinforcement rib to improve structural stability.
The quick disassembly and installation of the disc brush is realized, the replacement efficiency is improved, and the disengagement caused by inertia forces is avoided through the limiting components, thereby enhancing the structural strength.
Smart Images

Figure CN223289567U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of disc brushes, in particular to a disc brush quick-change structure. Background Art
[0002] A disc brush is a tool used for cleaning, polishing, or polishing surfaces. It typically consists of a series of bristles or filaments mounted on a circular base. Disc brushes are widely used in industrial, commercial, and household cleaning applications. Existing disc brushes are typically bolted to the bottom of the device. Disassembly and installation require workers to lie down on the bottom of the device and use a wrench, making quick-change installation and removal inconvenient. Utility Model Content
[0003] In view of the deficiencies of the prior art, the utility model provides a disc brush quick-change structure, which solves the technical problem of the inconvenience of disassembling and assembling the prior disc.
[0004] In order to solve the above technical problems, the utility model provides the following technical solutions: a disc brush quick-change structure, comprising a mounting disc unit and a disc brush unit, wherein the disc brush unit is clamped at the bottom of the mounting disc unit, the mounting disc unit comprising a disc body, a plurality of limiting plates integrally formed at a position near the outer edge of the disc body, a plurality of equally spaced insertion holes are opened on the inner side of the disc body near the limiting plates, and the inner diameters of the two ends of the insertion holes are smaller than the inner diameter of the middle position of the insertion holes, buckle assemblies fixed to the surface of the disc body are provided on both sides of the insertion holes, and a limiting assembly is also fixed at a position near the buckle assembly on the surface of the disc body;
[0005] The disc brush unit includes a disc body 2, a through hole is provided at the center of the surface of the disc body 2, and a plurality of equally distributed fixing pins are provided on the outside of the through hole, the fixing pins are inserted into the insertion holes, and bristles are fixed on the bottom of the disc body 2.
[0006] Preferably, a connecting column is integrally formed at the center of one surface of the disk body, and a steel sleeve is embedded in the interior of the connecting column.
[0007] Preferably, the steel sleeve is polygonal, and a positioning groove is provided in the steel sleeve.
[0008] Preferably, the snap assembly includes a fixed block fixed to a surface of the disk body, a mounting groove is opened on the fixed block, a spring snap is placed in the mounting groove, a bolt is inserted into the fixed block, a nut is threadedly connected to the bottom of the bolt, and the nut is placed in a perforated groove opened at the bottom of the disk body.
[0009] Preferably, the limiting assembly includes two connecting blocks fixed to a surface of the disk body, and a semi-annular limiting rod is rotatably connected between the two connecting blocks.
[0010] Preferably, the bottom of the disc body 1 is provided with a reinforcing rib, and the reinforcing rib is located in the through hole.
[0011] By means of the above technical solution, the utility model provides a disc brush quick-change structure, which has at least the following beneficial effects:
[0012] 1. The disc brush quick-change structure is provided with a snap-on assembly. When installing the disc brush unit, the fixing pin is vertically inserted into the socket of the disc body one, and then the disc body two is rotated to make the fixing pin enter one end of the socket. At this time, the fixing pin is locked under the action of the spring snap to realize the installation of the disc brush unit. Conversely, when removing, the disc brush unit can be rotated in the opposite direction, which can realize the quick-change function of the disc brush, has the advantages of convenient and quick disassembly, and greatly improves the efficiency of disc brush replacement.
[0013] 2. The disc brush quick-change structure is provided with a limit assembly and uses a limit rod to lock the fixing pin. When the disc brush stops rotating, it can prevent the fixing pin from being separated from the buckle assembly due to inertia force.
[0014] 3. The disc brush quick-change structure can improve the overall strength of the disc body by setting reinforcing ribs. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application:
[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0017] Figure 2 This is a schematic structural diagram of the disc brush unit of the present utility model;
[0018] Figure 3 This is a structural diagram of the surface of the mounting plate unit of the utility model;
[0019] Figure 4 This is a structural diagram of the bottom of the mounting plate unit of the utility model;
[0020] Figure 5 This is a schematic structural diagram of the limit assembly of the utility model;
[0021] Reference numerals:
[0022] 1. Mounting disc unit; 11. Disc body 1; 12. Connecting column; 13. Steel bushing; 131. Positioning slot; 14. Socket; 15. Buckle assembly; 151. Fixing block; 1511. Mounting slot; 152. Spring buckle; 153. Bolt; 154. Nut; 16. Perforated slot; 17. Limit plate; 18. Limit assembly; 181. Connecting block; 182. Limit rod; 19. Reinforcement rib; 2. Disc brush unit; 21. Disc body 2; 22. Fixing pin; 23. Bristles. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] Disc brushes usually consist of bristles 23, a chassis, and a central shaft. The bristles 23 can be nylon, steel wire, or other materials, while the chassis is usually made of metal or plastic. Depending on the material and hardness of the bristles 23, disc brushes can be divided into soft brushes and hard brushes. Soft brushes are suitable for light cleaning, while hard brushes are used to remove stubborn dirt or for polishing. The diameter and thickness of the disc brush can be customized according to specific application requirements, and common diameters range from a few centimeters to tens of centimeters. In the manufacturing industry, disc brushes are used to clean the surfaces of machinery and equipment, production lines, and workpieces to ensure the hygiene of the production environment and the normal operation of the equipment. Disc brushes are also commonly used in floor cleaning machines, which can effectively remove dirt, oil stains, and other impurities on the ground.
[0025] Example 1:
[0026] Based on the technical defects of the existing technology that are inconvenient to disassemble and assemble, please refer to Figure 1-Figure 5 The utility model provides a disc brush quick-change structure, which can realize the quick-change function of the disc brush by setting a snap assembly 15, has the advantages of convenient and quick disassembly, and greatly improves the replacement efficiency of the disc brush. The quick-change structure includes a mounting disc unit 1 and a disc brush unit 2. The disc brush unit 2 is snapped onto the bottom of the mounting disc unit 1. The mounting disc unit 1 includes a disc body 11. A plurality of limiting plates 17 are integrally formed at a position near the outer edge of the disc body 11. A plurality of equidistantly distributed jacks 14 are opened on the inner side of the disc body 11 near the limiting plate 17, and the inner ends of the jacks 14 are The diameter is smaller than the inner diameter of the middle position of the socket 14, and both sides of the socket 14 are provided with a snap assembly 15 fixed to the surface of the disk body 11, and a limit assembly 18 is also fixed at a position on the surface of the disk body 11 near the snap assembly 15; when installing the disc brush unit 2, the fixing pin 22 is vertically inserted into the socket 14 of the disc body 11, and then the disc body 21 is rotated and the fixing pin 22 enters one end of the socket 14. At this time, the fixing pin 22 is locked under the action of the snap assembly 15 to realize the installation of the disc brush unit 2. Conversely, the disc brush unit 2 can be rotated in the opposite direction when disassembling.
[0027] To facilitate the installation of the brush unit 2, please refer to Figure 2The disc brush unit 2 includes a disc body 21, a through hole is provided at the center of the surface of the disc body 21, and a plurality of equally distributed fixing pins 22 are provided on the outside of the through hole. The fixing pins 22 are inserted into the sockets 14, and bristles 23 are fixed to the bottom of the disc body 21; the fixing pins 22 are inserted into the sockets 14 of the disc body 11, thereby forming a connection with the disc body 21.
[0028] In order to facilitate the connection between the mounting disk unit 1 and the driving shaft of the motor, a connecting column 12 is integrally formed at the center of the surface of the disk body 11, and a steel sleeve 13 is embedded inside the connecting column 12; the steel sleeve 13 can be sleeved on the driving shaft of the motor to achieve the connection between the two, and the connection is stable and not easy to deform.
[0029] To ensure that the motor drive shaft can smoothly drive the mounting disk unit 1 to rotate, the steel sleeve 13 is polygonal and a positioning groove 131 is provided in the steel sleeve 13; the steel sleeve 13 can be positioned and installed on the motor drive shaft through the positioning groove 131, which can ensure the stability of power transmission.
[0030] To achieve the connection and fixation of the fixing pin 22, please refer to Figure 3 The snap assembly 15 includes a fixing block 151 fixed to the surface of the disk body 11, and a mounting groove 1511 is opened on the fixing block 151, and a spring snap 152 is placed in the mounting groove 1511. A bolt 153 is inserted into the fixing block 151, and a nut 154 is threadedly connected to the bottom of the bolt 153. The nut 154 is placed in the perforated groove 16 opened at the bottom of the disk body 11; when the fixing pin 22 enters one end of the insertion hole 14, the fixing pin 22 can be clamped under the action of the spring snap 152 to fix the fixing pin 22, and under the action of the bolt 153 and the nut 154, the spring snap 152 can be easily disassembled and assembled for replacement.
[0031] In order to improve the strength of the disc body 11, a reinforcing rib 19 is provided at the bottom of the disc body 11, and the reinforcing rib 19 is located in the through hole.
[0032] Example 2:
[0033] When the disc brush stops rotating, the disc brush unit 2 will tend to continue rotating under the action of inertia. At this time, the locking force of the spring buckle 152 cannot completely offset its movement trend, which will cause the fixing pin 22 to break away from the spring buckle 152, causing the disc brush unit 2 to fall off. To solve this problem, based on the first embodiment, please refer to Figure 5The limiting assembly 18 includes two connecting blocks 181 fixedly connected to the surface of the disk body 11, and a semi-annular limiting rod 182 is rotatably connected between the two connecting blocks 181; after the fixing pin 22 is clamped by the spring buckle 152, the limiting rod 182 is rotated 90° and clamped to one side of the top of the fixing pin 22. When the mounting disk unit 1 stops rotating, the limiting rod 182 can horizontally limit the movement of the fixing pin 22, thereby avoiding the problem of the fixing pin 22 being detached.
[0034] It can be seen from the above embodiment that when installing the disc brush unit 2, the fixing pin 22 is vertically inserted into the socket 14 of the disc body 11, and then the disc body 21 is rotated to make the fixing pin 22 enter one end of the socket 14. At this time, the fixing pin 22 is locked under the action of the spring clip 152 to achieve the installation of the disc brush unit 2. Conversely, when disassembling, the disc brush unit 2 can be rotated in the opposite direction. After the fixing pin 22 is clamped by the spring clip 152, the limiting rod 182 is rotated 90° and clamped to one side of the top of the fixing pin 22 to achieve the restriction effect on the fixing pin 22. When the installation disc unit 1 stops rotating, the limiting rod 182 can horizontally limit the movement of the fixing pin 22, thereby preventing the fixing pin 22 from detaching.
[0035] It should be noted that the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements that are inherent to such process, method, article or apparatus.
[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A disc brush quick-change structure, characterized by: The utility model comprises a mounting disc unit (1) and a disc brush unit (2), wherein the disc brush unit (2) is snap-connected to the bottom of the mounting disc unit (1), and the mounting disc unit (1) comprises a disc body (11), wherein a plurality of limiting plates (17) are integrally formed at a position close to the outer edge of the disc body (11), a plurality of equally spaced insertion holes (14) are opened on the inner side of the disc body (11) close to the limiting plates (17), and the inner diameters of the two ends of the insertion holes (14) are smaller than the inner diameter of the middle position of the insertion holes (14), and buckle components (15) fixed to the surface of the disc body (11) are provided on both sides of the insertion holes (14), and a limiting component (18) is also fixed at a position close to the buckle component (15) on the surface of the disc body (11); The disc brush unit (2) comprises a disc body (21), a through hole is provided at the center of the surface of the disc body (21), and a plurality of equally spaced fixing pins (22) are provided on the outside of the through hole, the fixing pins (22) are inserted into the insertion holes (14), and bristles (23) are fixed on the bottom of the disc body (21).
2. The disc brush quick-change structure according to claim 1, characterized in that: A connecting column (12) is integrally formed at the center of the surface of the disk body (11), and a steel sleeve (13) is embedded in the interior of the connecting column (12).
3. The disc brush quick-change structure according to claim 2, characterized in that: The steel sleeve (13) is polygonal, and a positioning groove (131) is provided in the steel sleeve (13).
4. The disc brush quick-change structure according to claim 1, characterized in that: The buckle assembly (15) includes a fixed block (151) fixed to the surface of the disk body (11), a mounting groove (1511) is provided on the fixed block (151), a spring buckle (152) is placed in the mounting groove (1511), a bolt (153) is inserted into the fixed block (151), a nut (154) is threadedly connected to the bottom of the bolt (153), and the nut (154) is placed in a perforated groove (16) provided at the bottom of the disk body (11).
5. The disc brush quick-change structure according to claim 1, characterized in that: The limiting assembly (18) comprises two connecting blocks (181) fixedly connected to the surface of the disk body (11), and a semi-annular limiting rod (182) is rotatably connected between the two connecting blocks (181).
6. The disc brush quick-change structure according to claim 1, characterized in that: The bottom of the disk body (11) is provided with a reinforcing rib (19), and the reinforcing rib (19) is located in the through hole.