Rapid installation tool for speed reducer test

Abstract

The utility model relates to the technical field of synchronous speed reducer test tools, is suitable for assembly line off-line detection, and particularly relates to a speed reducer test rapid installation tool which comprises an installation support, a longitudinal installation hole is formed in the installation support, and a transition plate is arranged at the installation hole in a matched mode. A plurality of centering adjusting mechanisms for adjusting the position of the transition plate are arranged on the mounting bracket; the transition plate is further provided with an adapter plate, the adapter plate and the transition plate are connected and fixed through a fastener, and the adapter plate is provided with an installation guide seat used for being connected and matched with the speed reducer to be tested. According to the utility model, the transition plate and the adapter plate are respectively used for adjusting the centering precision and improving the installation efficiency, the installation can be completed more quickly when the speed reducing mechanism is connected, and the installation precision is ensured, so that the preparatory work before the speed reducing mechanism is tested can be effectively improved, the operation error is reduced, and the test efficiency is improved. And the reliability and accuracy of test results are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of synchronous reducer testing tooling, is suitable for off-line detection of an assembly line, and particularly relates to a reducer testing quick installation tooling. Background Art

[0002] Currently, reducers are required to be tested before leaving the factory and can only be shipped after meeting qualified standards. Reducers are generally tested using dedicated testing equipment and require alignment before testing. Currently, manual alignment is used for positioning and installation, using a dial indicator to adjust concentricity and bolt fastening. Each installation and removal process requires manual alignment, which is not only complex and time-consuming, but also requires a high level of technical expertise from the installer. It also significantly impacts installation accuracy and can lead to significant errors.

[0003] It can be seen that the current speed reducer test installation scheme still has room for improvement. It should be optimized to improve installation efficiency, simplify the operation steps, and improve installation accuracy to ensure the accuracy and reliability of speed reducer testing. Therefore, it is necessary to propose a more reasonable technical solution to solve the technical problems existing in the existing technology. Utility Model Content

[0004] In order to overcome at least one of the defects mentioned above, the utility model proposes a reducer test quick installation tool, which can assist in centering installation through simple adjustment, improve the efficiency of reducer installation, and reduce installation errors.

[0005] In order to achieve the above-mentioned purpose, the installation tool disclosed in the present utility model can adopt the following technical solutions:

[0006] A quick installation tool for testing a reducer includes an installation bracket, a longitudinal installation hole is formed on the installation bracket, a transition plate is arranged in conjunction with the installation hole, and the installation bracket is provided with several centering adjustment mechanisms for adjusting the position of the transition plate; an adapter plate is also provided on the transition plate, the adapter plate and the transition plate are connected and fixed by fasteners, and the adapter plate is provided with an installation guide seat for connecting and cooperating with the reducer to be tested.

[0007] The disclosed installation fixture uses a mounting bracket as a load-bearing component, and connects to the reducer structure to be tested via a transition plate and an adapter plate. The transition plate and mounting bracket can be adjusted for centering, and once adjusted, they can be directly tightened to maintain the centering position. The adapter plate can be quickly guided through the installation guide seat when connected to the reducer, improving operational efficiency. The structure disclosed in this utility model not only allows for the rapid installation of the reducer, but also ensures the centering accuracy of the installation, avoiding installation errors and achieving more reliable testing.

[0008] Furthermore, the mounting bracket can be constructed in a variety of forms and is not limited to a single configuration. Here, we provide an optimization and propose one feasible option: the mounting bracket includes a fixing portion and a supporting portion, the fixing portion being used to secure to an external structure, and the mounting holes being formed in the supporting portion. When adopting this solution, the fixing portion and the supporting portion can be integrally formed or secured as a single unit via a connector.

[0009] Furthermore, the structure of the mounting bracket is further optimized and a feasible option is proposed: the fixing portion and the supporting portion are integrally formed to form a T-shaped structure or an L-shaped structure.

[0010] Furthermore, to better perform centering adjustment, the transition plate cooperates with the centering adjustment structure and can be adjusted and moved in multiple directions. Here, an optimization is proposed and one feasible option is proposed: the outer side of the transition plate is formed with multiple centering push surfaces, and the centering adjustment mechanism corresponds to the centering push surfaces one by one. The centering adjustment mechanism includes an adjustment seat and an adjustment head disposed on the adjustment seat, and the adjustment head is used to press against the centering push surfaces. When adopting this solution, the centering push surfaces are vertical surfaces and are arranged at intervals along the outer side of the transition plate. Push adjustment is performed from multiple positions on the outer periphery of the transition plate to achieve centering adjustment.

[0011] Furthermore, the mating structure of the adjustment head and the adjustment seat can adopt a variety of schemes, which are not limited to a single scheme. Here, we optimize and propose one feasible option: the adjustment head and the adjustment seat are mated via threads, and when the adjustment head is rotated, it moves linearly back and forth relative to the adjustment seat. In this scheme, the adjustment head can be a threaded rod, and the front end of the threaded rod is provided with a locking block to abut the centering push surface.

[0012] Furthermore, when connecting the transition plate, fastening can be achieved through connectors, which are not limited to a single method. Here, an optimization and feasible option is proposed: a plurality of connection holes are formed around the circumference of the mounting hole, and a plurality of corresponding connection holes are provided on the transition plate for alignment and connection. When this solution is adopted, the connection holes of the transition plate correspond to the connection holes of the mounting hole, and a certain amount of translational adjustment margin is provided.

[0013] Furthermore, the mounting hole is connected to a transition plate. To better secure the transition plate, the structure of the mounting hole can be optimized. Here, one feasible option is to form a sunken groove at the opening of the mounting hole, and the transition plate corresponds to the sunken groove. When adopting this solution, the edge of the transition plate is located in the sunken groove, or the transition plate is provided with an embedded structure that corresponds to the sunken groove mechanism.

[0014] Furthermore, the transition plate and adapter plate cooperate to achieve connection and coarse adjustment of the reducer. Here, we optimize and propose one feasible option: a stop adjustment hole is formed on the transition plate, and the adapter plate forms a downwardly protruding flange structure that slides with the stop adjustment hole. The transition plate is also provided with a number of positioning holes, and the adapter plate forms a number of corresponding stop adjustment holes. When adopting this solution, the stop adjustment hole is an elongated hole, and the adapter plate is provided with a circular flange structure that is located within the stop adjustment hole. A stop structure is formed on the hole wall of the stop adjustment hole to maintain the flange structure's position.

[0015] Furthermore, the installation guide base is used to guide the reducer to be quickly installed on the guide base. Here, we optimize and propose one feasible option: the installation guide base includes a base body perpendicular to the adapter plate. When adopting this solution, the installation guide base is arranged longitudinally on the adapter plate, and the reducer can be quickly installed on the base body from top to bottom.

[0016] Furthermore, the structure of the guide seat can be further optimized to enhance the guidance of the reduction mechanism. Here, we propose a feasible option: the seat body is formed with a plurality of guide structures, including a plurality of guide grooves or guide posts spaced longitudinally along the circumference. When this solution is adopted, the guide structures are used to guide the reduction mechanism to be installed on the adapter plate more quickly and accurately.

[0017] Compared with the prior art, some of the beneficial effects of the technical solution disclosed in this utility model include:

[0018] The utility model provides a transition plate and an adapter plate to adjust the centering accuracy and improve the installation efficiency respectively. When connecting the speed reduction mechanism, the installation can be completed more quickly while ensuring the installation accuracy. Therefore, it can effectively improve the preparation work before the speed reduction mechanism test, reduce operational errors, and improve the reliability and accuracy of the test results. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only represent some embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.

[0020] Figure 1 Schematic diagram of the overall structure of the installation tooling.

[0021] Figure 2 This is a schematic diagram of the overall structure of the installation tooling from another perspective.

[0022] Figure 3Schematic diagram of the overall structure of the mounting bracket.

[0023] Figure 4 A schematic diagram of the overall structure of the mounting bracket from another perspective.

[0024] Figure 5 Schematic diagram of the overall structure of the transition plate.

[0025] Figure 6 This is a schematic diagram of the overall structure of the transition plate from another perspective.

[0026] Figure 7 Schematic diagram of the overall structure of the adapter board.

[0027] Figure 8 This is a schematic diagram of the overall structure of the adapter board from another perspective.

[0028] Figure 9 Schematic diagram of the structure for setting up the guide seat for the adapter plate.

[0029] Figure 10 This is a schematic diagram of the overall structure of the device under test.

[0030] In the above drawings, the meanings of the symbols are as follows:

[0031] 1. Mounting bracket; 101. Fixing part; 102. Support part; 103. Mounting hole; 104. Sinking groove; 2. Centering adjustment mechanism; 3. Transition plate; 301. Centering push surface; 302. Connecting hole; 303. Stop adjustment hole; 4. Adapter plate; 401. Seat hole; 402. Positioning hole; 403. Flange structure; 5. Mounting guide seat; 501. Guide structure; 6. Measured object. DETAILED DESCRIPTION

[0032] This embodiment will be further explained below with reference to the accompanying drawings and specific examples.

[0033] In view of the shortcomings of traditional solutions for speed reducer testing, the following embodiments are optimized and overcome the defects in the prior art.

[0034] Example

[0035] like Figures 1 to 4 As shown, this embodiment provides a quick installation tool for testing a reducer, including an installation bracket 1, a longitudinal installation hole 103 is formed on the installation bracket 1, a transition plate 3 is provided at the installation hole 103, and a plurality of centering adjustment mechanisms 2 for adjusting the position of the transition plate 3 are provided on the installation bracket 1; an adapter plate 4 is also provided on the transition plate 3, and the adapter plate 4 is connected and fixed to the transition plate 3 by fasteners, and a mounting guide seat 5 for connecting and cooperating with the reducer to be tested is provided on the adapter plate 4.

[0036] The installation fixture disclosed in this embodiment uses a mounting bracket 1 as a load-bearing component, and connects to the reducer structure to be tested via a transition plate 3 and an adapter plate 4. The transition plate 3 and mounting bracket 1 can be adjusted for centering, and once adjusted, they can be directly tightened to maintain the centering position. The adapter plate 4, when connected to the reducer, can be quickly guided through the installation guide seat 5, improving operational efficiency. The structure disclosed in this embodiment not only allows for rapid installation of the reducer, but also ensures accurate centering, avoiding installation errors and achieving more reliable testing.

[0037] like Figure 3 、 Figure 4 As shown, the structure of the mounting bracket 1 can be constructed in various forms, which are not limited to a single form. This embodiment optimizes and adopts one feasible option: the mounting bracket 1 includes a fixing portion 101 and a supporting portion 102. The fixing portion 101 is used to fix to an external structure, and the mounting hole 103 is formed in the supporting portion 102. When adopting the above solution, the fixing portion 101 and the supporting portion 102 can be integrally formed or fixed as a whole by a connector.

[0038] The structure of the mounting bracket 1 is further optimized and one of the feasible options is adopted: the fixing portion 101 and the supporting portion 102 are integrally formed to form a T-shaped structure or an L-shaped structure.

[0039] In order to better perform centering adjustment, the transition plate 3 cooperates with the centering adjustment structure and adjusts and moves in multiple directions. This embodiment is optimized and adopts one of the feasible options: Figure 5 、 Figure 6 As shown, the outer side of the transition plate 3 is formed with a plurality of centering abutting surfaces 301. The centering adjustment mechanism 2 corresponds one-to-one with the centering abutting surfaces 301. The centering adjustment mechanism 2 includes an adjustment seat and an adjustment head disposed on the adjustment seat, the adjustment head being used to abut the centering abutting surfaces 301. When adopting the above solution, the centering abutting surfaces 301 are vertical surfaces and are arranged at intervals along the outer side of the transition plate 3. Abutting adjustment is performed at multiple positions on the outer periphery of the transition plate 3 to achieve centering adjustment.

[0040] The mating structure of the adjustment head and the adjustment seat can adopt a variety of schemes, which are not limited to a single scheme. This embodiment optimizes and adopts one feasible option: the adjustment head and the adjustment seat are mated via threads, and when the adjustment head is rotated, it moves linearly back and forth relative to the adjustment seat. In this scheme, the adjustment head can be a threaded rod with a locking block provided at the front end to engage the centering push surface 301.

[0041] When connecting the transition plate 3, a connection member can be used for fixation, but this is not a single limitation. This embodiment optimizes and adopts one feasible option: a plurality of connection holes 302 are formed around the circumference of the mounting hole 103, and a plurality of corresponding connection holes 302 are provided on the transition plate 3 for alignment and connection. When this solution is adopted, the connection holes 302 of the transition plate 3 correspond to the connection holes 302 of the mounting hole 103, and there is a certain amount of translational adjustment margin.

[0042] The mounting hole 103 is connected to the transition plate 3. To better secure the transition plate 3, the structure of the mounting hole 103 can be optimized. This embodiment adopts one feasible option: a sunken groove 104 is formed at the opening of the mounting hole 103, and the transition plate 3 corresponds to the sunken groove 104. When adopting this solution, the edge of the transition plate 3 is located in the sunken groove 104, or the transition plate 3 is provided with an embedded structure that corresponds to the sunken groove 104.

[0043] like Figure 7 、 Figure 8 As shown, the transition plate 3 cooperates with the adapter plate 4 to achieve connection and coarse adjustment of the reducer. This embodiment is optimized and adopts one of the feasible options: a stop adjustment hole 303 is formed on the transition plate 3, and the adapter plate 4 forms a downwardly protruding flange structure 403 that slidably cooperates with the stop adjustment hole 303. The transition plate 3 is also provided with a number of positioning holes 402, and the adapter plate 4 forms a number of corresponding stop adjustment holes 303. When adopting this solution, the stop adjustment hole 303 is an elongated hole, and the adapter plate 4 is provided with a circular flange structure 403 that is located within the stop adjustment hole 303. A stop structure is formed on the hole wall where the stop adjustment hole 303 passes to maintain the position of the flange structure 403.

[0044] like Figure 9 、 Figure 10 As shown, the installation guide seat 5 is used to guide the reducer to be quickly installed on the guide seat. This embodiment is optimized and adopts one feasible option: the installation guide seat 5 includes a seat body perpendicular to the adapter plate 4 and a vertical shaft that cooperates with the seat body and extends toward the mounting hole 103. When using this solution, the installation guide seat 5 is longitudinally arranged on the adapter plate 4, and the test piece 6 can be quickly installed on the seat body from the top down.

[0045] Preferably, a seat hole 401 is provided on the adapter plate 4 , and the installation guide seat 5 is connected to the seat hole 401 .

[0046] The structure of the guide seat 5 can be further optimized to enhance the guidance of the speed reduction mechanism. This embodiment employs a feasible option: the seat is formed with a plurality of guide structures 501, each comprising a plurality of guide grooves or guide posts spaced longitudinally along the circumference. When this solution is employed, the guide structures 501 guide the test piece 6 to be installed onto the adapter plate 4 more quickly and accurately.

[0047] The above are the implementation methods listed in this embodiment, but this embodiment is not limited to the above optional implementation methods. Those skilled in the art can arbitrarily combine the above methods to obtain other various implementation methods. Anyone can derive other various implementation methods based on the inspiration of this embodiment. The above specific implementation methods should not be understood as limiting the scope of protection of this embodiment. The scope of protection of this embodiment should be based on the definition in the claims.

Claims

1. A quick installation tool for speed reducer testing, characterized by: The invention comprises a mounting bracket (1), wherein a longitudinal mounting hole (103) is formed on the mounting bracket (1), a transition plate (3) is provided in cooperation with the mounting hole (103), and a plurality of centering adjustment mechanisms (2) for adjusting the position of the transition plate (3) are provided on the mounting bracket (1); an adapter plate (4) is further provided on the transition plate (3), the adapter plate (4) and the transition plate (3) are connected and fixed by fasteners, and a mounting guide seat (5) for connecting and cooperating with a reducer to be tested is provided on the adapter plate (4).

2. The reducer test quick installation tool according to claim 1, characterized in that: The mounting bracket (1) comprises a fixing portion (101) and a supporting portion (102), wherein the fixing portion (101) is used for fixing to an external structure, and the mounting hole (103) is formed in the supporting portion (102).

3. The reducer test quick installation tool according to claim 2, characterized in that: The fixing portion (101) and the supporting portion (102) are integrally formed and form a T-shaped structure or an L-shaped structure.

4. The reducer test quick installation tool according to claim 1, characterized in that: A plurality of centering push surfaces (301) are formed on the outer side of the transition plate (3), and the centering adjustment mechanism (2) corresponds to the centering push surfaces (301) one by one. The centering adjustment mechanism (2) includes an adjustment seat and an adjustment head arranged on the adjustment seat, and the adjustment head is used to press against the centering push surfaces (301).

5. The reducer test quick installation tool according to claim 4, characterized in that: The adjusting head and the adjusting seat are matched with each other through threads, and when the adjusting head is rotated, it moves back and forth linearly relative to the adjusting seat.

6. The reducer test quick installation tool according to claim 1, characterized in that: A plurality of connection holes (302) are formed on the circumference of the mounting hole (103), and a plurality of connection holes (302) are correspondingly provided on the transition plate (3) for alignment and connection.

7. The reducer test quick installation tool according to claim 1 or 6, characterized in that: A sinking groove (104) is formed at the opening of the mounting hole (103), and the transition plate (3) is correspondingly matched with the sinking groove (104).

8. The reducer test quick installation tool according to claim 1, characterized in that: A stop adjustment hole (303) is formed on the transition plate (3), and the adapter plate (4) forms a downwardly protruding flange structure (403) and slides with the stop adjustment hole (303). The transition plate (3) is also provided with a plurality of positioning holes (402), and the adapter plate (4) is correspondingly formed with a plurality of stop adjustment holes (303).

9. The reducer test quick installation tool according to claim 1, characterized in that: The installation guide seat (5) comprises a seat body perpendicular to the adapter plate (4).

10. The reducer test quick installation tool according to claim 9, characterized in that: A plurality of guide structures (501) are formed on the seat body, and the guide structures (501) include a plurality of guide grooves or guide columns arranged at intervals along the circumference in the longitudinal direction.

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