Leveling device for non-woven fabric printing machine

By designing a combination device of rotating rollers, flower rollers and flattening rods, adjusting the flattening force of the non-woven fabric and using spring buffering, the problem of difficulty in adjusting the tightness of the non-woven fabric in the existing device is solved, and the smoothing processing of the non-woven fabric and the optimization of the motor load are achieved.

CN223290513UActive Publication Date: 2025-09-02ANQING LEIHUA NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422786207.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-09-02
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

The existing non-woven fabric printing machine leveling device is difficult to adjust the tightness during the stretching process of non-woven fabric, which can easily lead to excessive tightness and damage or excessive looseness of non-woven fabrics.

Method used

A flattening device including a rotating roller, a flower roller, a flattening rod and a lifting mechanism is designed to adjust the flattening force of the non-woven fabric through gear transmission and motor drive, and to buffer the pressure with a spring and a spring to avoid excessive pressure.

Benefits of technology

The smoothing processing of non-woven fabrics is achieved, avoiding the problem of excessive motor load caused by excessive pressure, and ensuring the flatness and stability of non-woven fabrics during printing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of non-woven fabric printing machines, and provides a leveling device for a non-woven fabric printing machine, which comprises a base, two rotating rollers are arranged on the base, two ends of each rotating roller are connected with a fixing plate, a first motor is mounted on each fixing plate, an output end of each first motor is connected with a first gear, a second gear is sleeved on each rotating roller, and the first gear is connected with a second gear. A leveling rod is connected between the two mounting blocks, two guide columns are arranged at the top ends of the mounting blocks, mounting grooves are formed in the guide columns, fixing cylinders are connected in the mounting grooves, tension springs are arranged in the fixing cylinders, a second motor is mounted on the mounting plate, and the output end of the second motor penetrates through the mounting plate and is connected with a screw rod, so that the second motor drives the leveling rod to ascend and descend through the screw rod. And meanwhile, springs are arranged, so that when the non-woven fabric is processed by the embossing roller and the pressing roller, the problem that the load of the first motor is too large due to too large pressure is avoided through buffering of the springs when the non-woven fabric is processed by the embossing roller and the pressing roller.
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Description

Technical Field

[0001] The utility model relates to the technical field of non-woven fabric printing machines, in particular to a leveling device for non-woven fabric printing machines. Background Art

[0002] The flattening device for nonwoven printing machines is specifically designed to ensure a smooth, even laydown of nonwovens during the printing process. Its operating principle is to mechanically apply tension and traction to the nonwoven, maintaining a flat surface on the printing machine's work platform, ensuring accurate and uniform printing. For example, as the nonwoven fabric is conveyed from the unwinder to the printing area, rollers or clamping components within the flattening device come into contact with the nonwoven. Through a controlled speed differential and pressure, the flattening device unrolls and flattens the fabric, eliminating any wrinkles or slack.

[0003] The existing flattening method achieves the flattening effect by wrapping it around a flattening rod, but the existing method has certain defects. It is not convenient to adjust the tightness of the non-woven fabric during the stretching process, which can easily cause the non-woven fabric to be damaged due to being too tight, and wrinkles to appear due to being too loose. Utility Model Content

[0004] (1) Technical problems solved

[0005] In view of the deficiencies in the prior art, the utility model provides a flattening device for a non-woven fabric printing machine to solve the problems of the prior art mentioned in the background art.

[0006] (2) Technical solution

[0007] To achieve the above-mentioned object, the present invention provides the following technical solution: a leveling device for a non-woven fabric printing machine, comprising a base, two rollers provided on the base, both ends of the rollers being rotatably connected to a fixed plate, the fixed plate being fixedly connected to the base, a first motor being mounted on the fixed plate, an output end of the first motor passing through the fixed plate and connected to a first gear, a second gear being sleeved on the roller, the second gear being meshed with the first gear, and further comprising:

[0008] The lifting mechanism is connected to the base, and two flower rollers are rotatably connected to the lifting mechanism;

[0009] The leveling mechanism includes a lifting plate and a mounting block, a leveling rod is rotatably connected between the two mounting blocks, the top of the mounting block is fixedly connected to two guide columns, the top of the guide column passes through the lifting mechanism, a mounting slot is provided on the guide column, a fixing cylinder is slidably connected in the mounting slot, the fixing cylinder is fixedly connected to the lifting plate, a tension spring is provided in the fixing cylinder, the two ends of the tension spring are respectively connected to the lifting plate and the mounting slot, four pillars are fixedly connected to the lifting mechanism, the tops of the four pillars are fixedly connected to the mounting plate, a second motor is installed on the mounting plate, the output end of the second motor passes through the mounting plate and is connected to a screw, and the bottom end of the screw passes through the lifting plate and is rotatably connected to the lifting mechanism.

[0010] Optionally, the lifting mechanism includes a top plate, which has two slides fixedly connected to the top plate, a slide sleeve is provided on the slide, the slide is fixedly connected to the base, an electric push rod is installed on the slide, and the output end of the electric push rod is connected to the slide, and the bottom end of the top plate has two pads, and the bottom end of the pad is fixedly connected to two mounting brackets, the mounting brackets are provided with through slots, and connecting blocks are slidably connected in the through slots, and the opposite ends of the two connecting blocks are rotatably connected to the flower roller, and the top end of the connecting block is fixedly connected to a connecting rod, and the top end of the connecting rod passes through the mounting bracket and is connected to a limiting plate, and a spring is sleeved on the connecting rod.

[0011] Optionally, a plurality of guide blocks are fixedly connected to the bottom end of the mounting plate, and the bottom ends of the guide blocks pass through the lifting plate and are fixedly connected to the top plate.

[0012] Optionally, the fixing sleeve on the leveling rod is provided with two retaining rings.

[0013] Optionally, a limiting block is fixedly connected to the connecting block.

[0014] Optionally, the four corners of the bottom end of the base are fixedly connected with supporting legs.

[0015] (3) Beneficial effects

[0016] In summary, the present invention has at least one of the following beneficial technical effects:

[0017] The non-woven fabric printing machine uses a flattening device, which drives the roller to rotate through the first gear and the second gear to process and transmit the non-woven fabric. At the same time, the second motor drives the screw to rotate, so that the screw drives the flattening rod to rise and fall through the lifting plate to adjust the flattening force of the non-woven fabric. At the same time, by arranging a spring, the flower roller and the pressure roller are buffered by the spring when processing the non-woven fabric, so as to avoid the problem of excessive pressure causing excessive load on the first motor. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the cross-sectional structure of the utility model;

[0019] Figure 2 For this utility model Figure 1 Schematic diagram of the local enlarged structure at A in the middle;

[0020] Figure 3 For this utility model Figure 1 Schematic diagram of the local enlarged structure at B in the middle;

[0021] Figure 4 It is a schematic diagram of the overall structure of the utility model.

[0022] In the figure: 1. base; 2. roller; 3. fixed plate; 4. first motor; 5. first gear; 6. second gear; 7. flower roller; 8. lifting plate; 9. mounting block; 10. leveling rod; 11. guide column; 12. fixing cylinder; 13. tension spring; 14. pillar; 15. mounting plate; 16. second motor; 17. screw; 18. top plate; 19. slide plate; 20. slide cylinder; 21. electric push rod; 22. pad; 23. mounting frame; 24. connecting block; 25. connecting rod; 26. limit plate; 27. spring; 28. guide block; 29. ​​retaining ring; 30. limit block; 31. support leg. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] The present invention will be described in further detail below with reference to the accompanying drawings.

[0025] Reference Figures 1-4A leveling device for a non-woven fabric printing machine includes a base 1. The four corners of the bottom end of the base 1 are fixedly connected to support legs 31. Two rollers 2 are provided on the base 1. Both ends of the roller 2 are rotatably connected to a fixed plate 3. The fixed plate 3 is fixedly connected to the base 1. A first motor 4 is installed on the fixed plate 3. The output end of the first motor 4 passes through the fixed plate 3 and is connected to a first gear 5. A second gear 6 is sleeved on the roller 2. The second gear 6 is meshed with the first gear 5, so that the first motor 4 drives the roller 2 to rotate through the cooperation of the first gear 5 and the second gear 6. Two slides 19 are fixedly connected to the top plate 18. A slide 20 is slidably sleeved on the slide 19. The slide 20 is fixedly connected to the base 1. An electric push rod 21 is installed on the slide 20. The electric push rod 21 The output end is connected with the slide plate 19, so that the electric push rod 21 drives the top plate 18 to rise and fall through the slide plate 19. The bottom end of the top plate 18 has two pads 22, and the bottom end of the pad 22 is fixedly connected to two mounting brackets 23. A through groove is provided on the mounting bracket 23, and a connecting block 24 is slidably connected in the through groove. A limiting block 30 is fixedly connected to the connecting block 24, and the opposite end of the two connecting blocks 24 is rotatably connected to the flower roller 7. The top of the connecting block 24 is fixedly connected with a connecting rod 25, and the top of the connecting rod 25 passes through the mounting bracket 23 and is connected to the limiting plate 26. A spring 27 is sleeved on the connecting rod 25. By setting the spring 27, the flower roller 7 and the pressure roller can be buffered by the spring 27 when processing the non-woven fabric to avoid the problem of excessive pressure causing excessive load on the first motor 4.

[0026] It should also be noted that a leveling rod 10 is rotatably connected between the two mounting blocks 9, and two retaining rings 29 are fixedly sleeved on the leveling rod 10, and the non-woven fabric is limited by the retaining ring 29. The top of the mounting block 9 is fixedly connected to two guide columns 11, and the top of the guide column 11 passes through the top plate 18. A mounting groove is provided on the guide column 11, and a fixed cylinder 12 is slidably connected in the mounting groove. The fixed cylinder 12 is fixedly connected to the lifting plate 8, and a tension spring 13 is provided in the fixed cylinder 12. The two ends of the tension spring 13 are respectively connected to the lifting plate 8 and the mounting groove. By setting the tension spring 13, when the non-woven fabric is leveled by the leveling rod 10, the non-woven fabric can be neutralized through the cooperation of the tension spring 13. The tightness during the stretching process can easily cause the non-woven fabric to be damaged by being too tight, and wrinkles to appear if it is too loose. Four pillars 14 are fixedly connected to the top plate 18, and the top ends of the four pillars 14 are fixedly connected to a mounting plate 15. A second motor 16 is installed on the mounting plate 15, and the output end of the second motor 16 passes through the mounting plate 15 and is connected to a screw 17. The bottom end of the screw 17 passes through the lifting plate 8 and is rotatably connected to the top plate 18, so that the second motor 16 drives the lifting plate 8 to move through the screw 17. A plurality of guide blocks 28 are fixedly connected to the bottom end of the mounting plate 15, and the bottom end of the guide block 28 passes through the lifting plate 8 and is fixedly connected to the top plate 18, and the lifting plate 8 is guided by the guide block 28.

[0027] In summary, the working principle and working process of the leveling device for the non-woven fabric printing machine are as follows: when in use, the non-woven fabric is first passed between the flower roller 7 and the rotating roller 2, and then around the leveling rod 10, and the electric push rod 21 is turned on, so that the electric push rod 21 drives the flower roller 7 to move through the slide 19, so that the flower roller 7 and the rotating roller 2 cooperate to clamp the non-woven fabric, and then the first motor 4 is turned on, so that the first motor 4 drives the rotating roller 2 to rotate through the first gear 5 and the second gear 6 to process and transmit the non-woven fabric, and at the same time, the screw 17 is driven to rotate by the second motor 16, so that the screw 17 drives the leveling rod 10 to rise and fall through the lifting plate 8 to adjust the leveling force of the non-woven fabric.

[0028] The above embodiments merely represent specific implementation methods of the present invention. Although the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art may make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements are all within the scope of protection of the present invention.

Claims

1. A flattening device for a non-woven fabric printing machine, characterized in that: The invention comprises a base (1), two rollers (2) are provided on the base (1), both ends of the rollers (2) are rotatably connected to a fixed plate (3), the fixed plate (3) is fixedly connected to the base (1), a first motor (4) is installed on the fixed plate (3), the output end of the first motor (4) passes through the fixed plate (3) and is connected to a first gear (5), a second gear (6) is sleeved on the rollers (2), and the second gear (6) is meshed with the first gear (5), and further comprises: A lifting mechanism is connected to the base (1), and two pattern rollers (7) are rotatably connected to the lifting mechanism; The leveling mechanism comprises a lifting plate (8) and a mounting block (9), a leveling rod (10) being rotatably connected between the two mounting blocks (9), two guide posts (11) being fixedly connected to the top of the mounting block (9), the top of the guide posts (11) passing through the lifting mechanism, a mounting slot being provided on the guide posts (11), a fixing cylinder (12) being slidably connected in the mounting slot, the fixing cylinder (12) being fixedly connected to the lifting plate (8), a tension spring (13) being provided in the fixing cylinder (12), the two ends of the tension spring (13) being respectively connected to the lifting plate (8) and the mounting slot, four pillars (14) being fixedly connected to the top of the four pillars (14), a mounting plate (15) being fixedly connected to the top of the four pillars (14), a second motor (16) being installed on the mounting plate (15), an output end of the second motor (16) passing through the mounting plate (15) and connected to a screw rod (17), the bottom end of the screw rod (17) passing through the lifting plate (8) and being rotatably connected to the lifting mechanism.

2. The flattening device for a non-woven fabric printing machine according to claim 1, characterized in that: The lifting mechanism comprises a top plate (18), two slides (19) are fixedly connected to the top plate (18), a slide cylinder (20) is slidably sleeved on the slide cylinder (19), the slide cylinder (20) is fixedly connected to the base (1), an electric push rod (21) is installed on the slide cylinder (20), the output end of the electric push rod (21) is connected to the slide cylinder (19), the bottom end of the top plate (18) is provided with two pads (22), the bottom ends of the pads (22) are fixedly connected to two mounting frames (23), a through groove is provided on the mounting frame (23), a connecting block (24) is slidably connected in the through groove, the opposite ends of the two connecting blocks (24) are rotatably connected to the flower roller (7), the top end of the connecting block (24) is fixedly connected to a connecting rod (25), the top end of the connecting rod (25) passes through the mounting frame (23) and is connected to a limiting plate (26), and a spring (27) is sleeved on the connecting rod (25).

3. The flattening device for a non-woven fabric printing machine according to claim 2, characterized in that: The bottom end of the mounting plate (15) is fixedly connected to a plurality of guide blocks (28), and the bottom ends of the guide blocks (28) pass through the lifting plate (8) and are fixedly connected to the top plate (18).

4. The flattening device for a non-woven fabric printing machine according to claim 3, characterized in that: The upper fixed sleeve of the leveling rod (10) is provided with two retaining rings (29).

5. The flattening device for a non-woven fabric printing machine according to claim 4, characterized in that: A limiting block (30) is fixedly connected to the connecting block (24).

6. The flattening device for a non-woven fabric printing machine according to claim 5, characterized in that: The four corners of the bottom end of the base (1) are all fixedly connected with supporting legs (31).