Antibacterial gel filling machine
By automatically adjusting the antibacterial gel filling machine of the filling head and the connection head, the problem of manual replacement of the filling head is solved, the filling efficiency is improved, and it is suitable for filling different containers.
Patent Information
- Application Number
- CN202422756872.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-11-13
AI Technical Summary
The existing antibacterial gel filling machines require manual operation when replacing the filling head, which leads to a long replacement time, affects the filling efficiency, and is difficult to adapt to filling containers of different sizes.
A bacteriostatic gel filling machine is designed, adopting the structure of automatically adjusting the filling head and the connecting head. Through the PLC controller, electric push rod and high-pressure infusion pump, the connection of the filling head is automatically adjusted according to the container size, reducing manual replacement time and improving filling efficiency.
It realizes automatic adjustment of the filling head according to the container size, reducing replacement time and improving filling efficiency, and is suitable for filling of different containers.
Smart Images

Figure CN223291141U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of antibacterial gel production, in particular to an antibacterial gel filling machine. Background Art
[0002] Antibacterial gel is a drug that inhibits the growth and reproduction of bacteria. The main function of antibacterial gel is to inhibit the growth and reproduction of pathogens through the antibacterial ingredients it contains. These antibacterial ingredients can achieve the purpose of treatment for specific types of bacteria, such as Staphylococcus aureus, Escherichia coli, Candida, Trichomonas, etc. The main ingredients of antibacterial gel include mint, borneol, sophora flavescens, etc. It can act on the disinfection and cleaning of the skin surface, mucous membranes and other parts, and has the effect of anti-inflammatory and sterilization. It can be used clinically to treat trichomoniasis, vulvovaginal candidiasis, atrophy Atrophic vaginitis, bacterial vaginosis, etc. In the production process of antibacterial gel, a filling machine is needed to pour the antibacterial gel into the container after the production is completed; in the existing technology, when pouring the antibacterial gel, according to the different sizes of the antibacterial gel filling containers, it is necessary to select a suitable filling head to fill the antibacterial gel. When replacing some filling machines, it is necessary to manually remove the current filling head with tools and then install the new filling head. The installation process takes a lot of time. When filling containers of different sizes, it takes a long time, which affects work efficiency. Utility Model Content
[0003] The technical problem to be solved by the present invention is to overcome the existing defects and provide an antibacterial gel filling machine. According to the size of the filling container, the machine automatically adjusts the appropriate filling head and the connecting head to fill the antibacterial gel. Compared with manual replacement of the filling head, the time required for replacement can be greatly reduced, the filling efficiency of the antibacterial gel can be improved, and the machine is more suitable for filling different containers, which can effectively solve the problems in the background technology.
[0004] To achieve the above-mentioned purpose, the present utility model provides the following technical solutions: an antibacterial gel filling machine, comprising a frame and a filling mechanism;
[0005] Frame: A material storage cylinder is provided inside the frame, and a material delivery pipe is provided at the material outlet of the material storage cylinder;
[0006] Filling mechanism: It includes a switching shell, a turntable, a filling head and a connecting head. The switching shell is arranged on the right side of the frame. The lower end of the switching shell is an open structure. The lower end of the switching shell is rotatably connected to the turntable. The mounting holes on the outer edge of the upper surface of the turntable are provided with filling heads that can slide in a limited position. The connecting head is arranged at the right end of the feeding pipe. The filling heads are installed in conjunction with the connecting head that can move up and down. According to the size of the filling container, the appropriate filling head is automatically adjusted to connect with the connecting head to fill the antibacterial gel. Compared with manual replacement of the filling head, the time required for replacement can be greatly reduced, the filling efficiency of the antibacterial gel can be improved, and it is more suitable for filling different containers.
[0007] Furthermore, the filling mechanism also includes a conical cannula, a rubber stopper and an elastic hose. The elastic hose is arranged between the liquid inlet of the connecting head and the right end opening of the feeding pipe. The rubber stopper is arranged at the lower end of the inner arc surface of the connecting head. A cross groove is opened in the middle of the rubber stopper. The conical cannula is respectively arranged at the liquid inlet at the upper end of the filling head. The conical cannula and the rubber stopper are installed in combination to seal the connecting head and the filling head.
[0008] Furthermore, a PLC controller is provided at the front end of the frame, and an input end of the PLC controller is electrically connected to an external power supply to control the start and stop of the entire device.
[0009] Furthermore, the filling mechanism also includes an electric push rod, which is respectively arranged at the right end of the frame. The lower end of the telescopic end of the electric push rod is fixedly connected to the connecting head, and the input end of the electric push rod is electrically connected to the output end of the PLC controller to provide power for the movement of the connecting head.
[0010] Furthermore, the filling mechanism also includes a spring, which is movably sleeved on the outer arc surface of the filling head. The filling heads are vertically slidably connected to the mounting holes on the outer edge of the upper surface of the turntable. The upper ends of the springs are fixedly connected to the filling heads, and the lower ends of the springs are fixedly connected to the turntable to provide power for resetting the filling heads.
[0011] Furthermore, a high-pressure infusion pump is provided at the right end of the frame, which is connected in series to the middle of the feed pipe. The input end of the high-pressure infusion pump is electrically connected to the output end of the PLC controller to provide power for the delivery of the antibacterial gel.
[0012] Furthermore, a motor is provided at the lower end of the switching shell, a driving gear is provided at the end of the output shaft of the motor, an outer gear ring is provided on the outer arc surface of the turntable, the outer gear ring is meshed with the driving gear, and the input end of the motor is electrically connected to the output end of the PLC controller to provide power for the rotation of the turntable.
[0013] Compared with the existing technology, the beneficial effects of the utility model are: the antibacterial gel filling machine has the following advantages:
[0014] According to the size of the filling container, the appropriate filling head is automatically adjusted to connect with the connector to fill the antibacterial gel. Compared with manual replacement of the filling head, the time required for replacement can be greatly reduced, the filling efficiency of the antibacterial gel can be improved, and it is more suitable for filling different containers. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the structure of the utility model;
[0016] Figure 2 This is a schematic structural diagram of the overall device of the utility model from the front;
[0017] Figure 3 It is a schematic structural diagram of a side cross-section of the filling mechanism of the present invention;
[0018] Figure 4 This is a schematic diagram of the structure of the switch shell of the utility model in a top view.
[0019] In the figure: 1 frame, 2 storage barrel, 3 filling mechanism, 31 switching shell, 32 turntable, 33 filling head, 34 spring, 35 tapered cannula, 36 connector, 37 rubber stopper, 38 elastic hose, 39 electric push rod, 4 feeding pipe, 5 high-pressure infusion pump, 6 PLC controller, 7 driving gear, 8 motor. DETAILED DESCRIPTION
[0020] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] See also Figure 1-4 , this embodiment provides a technical solution: an antibacterial gel filling machine, comprising a frame 1 and a filling mechanism 3;
[0022] Frame 1: A storage barrel 2 is provided inside it to provide space for storing the antibacterial gel. A delivery pipe 4 is provided at the discharge port of the storage barrel 2 to provide space for delivering the antibacterial gel. A PLC controller 6 is provided at the front end of the frame 1. The input end of the PLC controller 6 is electrically connected to an external power supply to control the start and stop of the entire device. A high-pressure infusion pump 5 is provided at the right end of the frame 1. The high-pressure infusion pump 5 is connected in series to the middle of the delivery pipe 4. The input end of the high-pressure infusion pump 5 is electrically connected to the output end of the PLC controller 6 to provide pressure for delivering the antibacterial gel.
[0023] Filling mechanism 3: It includes a switching shell 31, a turntable 32, a filling head 33 and a connecting head 36. The switching shell 31 is arranged on the right side of the frame 1. The lower end of the switching shell 31 is an open structure. The lower end of the switching shell 31 is rotatably connected to the turntable 32. The mounting holes on the outer edge of the upper surface of the turntable 32 are provided with filling heads 33 that can slide in a limited position. The connecting head 36 is arranged at the right end of the feeding pipe 4. The filling heads 33 are all installed in conjunction with the connecting head 36 that can move up and down. The lower end of the filling head 33 is a one-way valve, which can only be opened when the antibacterial gel pressure reaches a certain value, so as to stop the filling quickly and conveniently. The filling mechanism 3 also includes a tapered cannula 35, a rubber stopper 37 and an elastic hose 38 The elastic hose 38 is arranged between the liquid inlet of the connecting head 36 and the right end opening of the feeding pipe 4, and the rubber plug 37 is arranged at the lower end of the inner arc surface of the connecting head 36. A cross groove is opened in the middle of the rubber plug 37 to facilitate the conical plug 35 to pass through the rubber plug 37. The rubber plug 37 can be used to seal the lower end of the connecting head 36 after the conical plug 35 leaves. The conical plugs 35 are respectively arranged at the liquid inlet at the upper end of the filling head 33. The conical plugs 35 are installed in conjunction with the rubber plug 37. The filling mechanism 3 also includes an electric push rod 39. The electric push rods 39 are respectively arranged at the right end of the frame 1. The lower ends of the telescopic ends of the electric push rods 39 are fixedly connected to the connecting head 36. The electric push rods 39 The input end is electrically connected to the output end of the PLC controller 6. The filling mechanism 3 also includes a spring 34. The spring 34 is movably sleeved on the outer arc surface of the filling head 33. The filling heads 33 are respectively vertically slidably connected to the mounting holes on the outer edge of the upper surface of the turntable 32. The upper ends of the springs 34 are respectively fixedly connected to the filling heads 33, and the lower ends of the springs 34 are fixedly connected to the turntable 32. According to the size of the filling container, the appropriate vertical position of the filling head 33 and the connecting head 36 are adjusted, and then the electric push rod 39 is started. The telescopic end of the electric push rod 39 drives the connecting head 36 to move downward. When the tapered cannula 35 contacts the rubber stopper 37, the downward movement of the connecting head 36 will press the filling head 33. Apply pressure to overcome the elasticity of the spring 34 and push the filling head 33 downward so that the filling head 33 is inserted into the filling container. During this process, under the elastic force of the spring 34, the tapered insert 35 pushes the rubber stopper 37 to deform and insert into the connector 36. Through the cooperation between the rubber stopper 37 and the tapered insert 35, the connector 36 and the filling head 33 are sealed. The lower end of the switching shell 31 is provided with a motor 8, and the end of the output shaft of the motor 8 is provided with a driving gear 7. The outer arc surface of the turntable 32 is provided with an outer gear ring, which is meshed with the driving gear 7. The input end of the motor 8 is electrically connected to the output end of the PLC controller 6 to provide power for the rotation of the turntable 32.
[0024] The working principle of the antibacterial gel filling machine provided by the present invention is as follows: when in use, the filling container is placed just below the connector 36, the motor 8 is started by the PLC controller 6, the output shaft of the motor 8 drives the driving gear 7 to rotate, and the driving gear 7 is engaged with the outer gear ring of the outer arc surface of the turntable 32, driving the turntable 32 to rotate, and according to the size of the filling container, the appropriate filling head 33 is adjusted to correspond to the vertical position of the connector 36, and then the electric push rod 39 is started, and the telescopic end of the electric push rod 39 drives the connector 36 to move downward, and when the tapered cannula 35 contacts the rubber stopper 37, the connector is connected. The downward movement of the head 36 will exert pressure on the filling head 33, overcoming the elasticity of the spring 34, pushing the filling head 33 downward, and inserting the filling head 33 into the filling container. During this process, under the elastic force of the spring 34, the tapered cannula 35 pushes the rubber stopper 37 to deform and insert into the connector 36. Through the cooperation of the rubber stopper 37 and the tapered cannula 35, the connector 36 and the filling head 33 are sealed, and then the high-pressure infusion pump 5 is started to transport the antibacterial gel in the storage barrel 2 into the filling container through the delivery pipe 4, the elastic hose 38, the connector 36 and the filling head 33, completing the filling.
[0025] It is worth noting that the PLC controller 6 disclosed in the above embodiment can use the NX7 model PLC controller, the electric push rod 39, the high-pressure infusion pump 5 and the motor 8 can be freely configured according to the actual application scenario, the electric push rod 39 can use the LAM1 model electric push rod, the high-pressure infusion pump 5 can use the LC-2060 model high-pressure infusion pump, and the motor 8 can use the 3M57-42A model stepper motor. The PLC controller 6 controls the operation of the electric push rod 39, the high-pressure infusion pump 5 and the motor 8 using methods commonly used in the prior art.
[0026] The above are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. An antibacterial gel filling machine, characterized by: It comprises a frame (1) and a filling mechanism (3); Frame (1): a material storage barrel (2) is provided inside the frame, and a material delivery pipe (4) is provided at the material outlet of the material storage barrel (2); The filling mechanism (3) comprises a switching housing (31), a turntable (32), a filling head (33) and a connecting head (36). The switching housing (31) is arranged on the right side of the frame (1). The lower end of the switching housing (31) is an open structure. The lower end of the switching housing (31) is rotatably connected to the turntable (32). The filling head (33) that can slide in a limited position is provided in the mounting hole on the outer edge of the upper surface of the turntable (32). The connecting head (36) is arranged at the right end of the feeding pipe (4). The filling head (33) is mounted in conjunction with the connecting head (36) that can move up and down.
2. The antibacterial gel filling machine according to claim 1, characterized in that: The filling mechanism (3) further comprises a tapered insert (35), a rubber stopper (37) and an elastic hose (38). The elastic hose (38) is arranged between the liquid inlet of the connector (36) and the right end opening of the feed pipe (4). The rubber stopper (37) is arranged at the lower end of the inner arc surface of the connector (36). A cross groove is provided in the middle of the rubber stopper (37). The tapered insert (35) is respectively arranged at the liquid inlet at the upper end of the filling head (33). The tapered insert (35) and the rubber stopper (37) are installed in coordination.
3. The antibacterial gel filling machine according to claim 1, characterized in that: A PLC controller (6) is provided at the front end of the frame (1), and an input end of the PLC controller (6) is electrically connected to an external power supply.
4. The antibacterial gel filling machine according to claim 3, characterized in that: The filling mechanism (3) further comprises an electric push rod (39), which is respectively arranged at the right end of the frame (1), the lower end of the telescopic end of the electric push rod (39) is fixedly connected to the connector (36), and the input end of the electric push rod (39) is electrically connected to the output end of the PLC controller (6).
5. The antibacterial gel filling machine according to claim 1, characterized in that: The filling mechanism (3) further comprises a spring (34), wherein the spring (34) is movably sleeved on the outer arc surface of the filling head (33), and the filling head (33) is vertically slidably connected to the mounting holes on the outer edge of the upper surface of the turntable (32), and the upper ends of the springs (34) are respectively fixedly connected to the filling heads (33), and the lower ends of the springs (34) are fixedly connected to the turntable (32).
6. The antibacterial gel filling machine according to claim 3, characterized in that: A high-pressure infusion pump (5) is provided at the right end of the frame (1). The high-pressure infusion pump (5) is connected in series to the middle of the feed pipe (4). The input end of the high-pressure infusion pump (5) is electrically connected to the output end of the PLC controller (6).
7. The antibacterial gel filling machine according to claim 3, characterized in that: A motor (8) is provided at the lower end of the switching housing (31), a driving gear (7) is provided at the end of the output shaft of the motor (8), an outer gear ring is provided on the outer arc surface of the rotating disk (32), and the outer gear ring is meshed with the driving gear (7), and the input end of the motor (8) is electrically connected to the output end of the PLC controller (6).