Inclined base for packing speed reducer of pumping unit
By designing a slanted base, using channel steel support and support plate support reducer, combined with fixtures and adjustment parts, the problem of stable tilt placement of the reducer in a standard high cabinet is solved, reducing transportation costs and avoiding damage.
Patent Information
- Application Number
- CN202422498029.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-10-16
AI Technical Summary
The existing reducer packaging uses frame boxes that do not fit into standard high cabinets, resulting in inconvenient transportation and high cost, and cannot be fixed when placed inclined, making it easy to damage.
A oblique-mounted base is designed, including an oblique-mounted base, support arms, channel steel support, support plate and fixing member. By tilting the reducer, the channel steel support and support plate support support the bottom and shaft of the reducer, combined with fixing members and adjusting members to achieve stable fixing.
The reducer is placed stably inclinedly in a standard high cabinet, reducing transportation costs and avoiding damage.
Smart Images
Figure CN223291444U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of auxiliary equipment for oil pumping unit reducers, in particular to an obliquely mounted base for packaging oil pumping unit reducers. Background Art
[0002] Currently, reducers are shipped in Flatrack High Cube boxes. Although Flatrack High Cube boxes can protect and secure reducers, they are large in size, inconvenient to transport, and the shipping costs are high.
[0003] The specifications of the standard high cube are more compatible with the size of the cargo box. If the standard high cube is used to package the reducer, the cargo box space can be better utilized and the number of reducers that can be placed in the cargo box can be increased. This not only facilitates transportation but also reduces freight costs. However, the widest part of the reducer exceeds the width of the standard high cube. The reducer can only be placed in the standard high cube by tilting it. However, the standard high cube cannot effectively fix the tilted reducer, causing the reducer to shake during transportation, thereby damaging the reducer.
[0004] Therefore, it is necessary to propose an oblique mounting base for packaging the oil pumping unit reducer to adapt to the standard high cabinet and achieve the stability of the reducer in the standard high cabinet. Utility Model Content
[0005] The purpose of the utility model is to solve the problem that the existing frame box for packaging reducers cannot be adapted to standard high cabinets, which is inconvenient to transport and expensive. An oblique mounting base for packaging oil pump reducers is now provided.
[0006] The technical solution of the utility model is:
[0007] A slanted mounting base for packaging a pumping unit reducer comprises a horizontally placed slanted mounting base, one end of the slanted mounting base being fixedly connected to a vertical first arm, the other end of the slanted mounting base being fixedly connected to a vertical second arm, a third arm fixedly connected to the slanted mounting base being provided between the second arm and the first arm, an inclined channel steel support being provided on top of the third arm and the first arm, the channel steel support being fixedly connected to the third arm and the first arm respectively;
[0008] A first supporting plate for support is provided on the top of the second supporting arm, a fourth supporting arm is provided between the second supporting arm and the third supporting arm, and a second supporting plate for support is provided on the top of the fourth supporting arm.
[0009] Furthermore, fixed columns are provided on both sides of the second support arm, and a fixing piece is provided on the top of the fixed column. One end of the fixing piece is fixed to the fixed column, and the other end of the fixing piece extends toward the direction of the first support plate and is fixedly connected to the limiting plate.
[0010] Furthermore, a first sleeve is fixedly connected to the bottom of the first support plate, and the first sleeve is sleeved on the second support arm and can slide along the second support arm.
[0011] Furthermore, a first adjusting member is provided on the second arm. The first adjusting member is located at the bottom of the first sleeve and can push the first sleeve to rise or fall.
[0012] Furthermore, a second sleeve is fixedly connected to the bottom of the second support plate, and the second sleeve is sleeved on the fourth support arm and can slide along the fourth support arm.
[0013] Furthermore, a second adjusting member is provided on the fourth arm. The second adjusting member is located at the bottom of the second sleeve and can push the second sleeve to rise or fall.
[0014] Furthermore, the first support plate and the second support plate are both channel steels with openings facing the reducer shaft.
[0015] Furthermore, the fixing member is a screw, which can drive the limiting plate to move closer to or away from the fixing column.
[0016] Furthermore, a fastener is provided on the channel steel support, and a fixing hole is opened at the bottom of the reducer, and the fastener fixes the bottom of the reducer to the channel steel support.
[0017] Furthermore, a limiting plate is fixedly connected to the channel steel support, and the limiting plate is located on a side of the channel steel support close to the third arm.
[0018] The utility model provides an obliquely mounted base for packaging an oil pump reducer. When the reducer is placed obliquely on the obliquely mounted base, the inclined channel steel support can provide support for the bottom of the reducer. Since the shaft of the reducer is relatively protruding, the first support plate on the second support arm contacts the end of the shaft when the reducer is placed obliquely, thereby providing support for the shaft. A bearing cover is provided at the intersection of the shaft and the box wall of the reducer. When the reducer is placed obliquely, the second support plate on the fourth support arm contacts the bearing cover, thereby providing support for the box body of the reducer. The channel steel support is used to support the bottom of the obliquely placed reducer, the first support plate is used to support the protruding shaft, and the second support plate is used to support the bearing cover, thereby achieving fixation of the reducer when it is placed obliquely. Compared with traditional technology, this technical solution realizes the oblique packaging placement of the reducer, so that it can be placed obliquely in a standard high cabinet, thereby ensuring the stability of the reducer while also facilitating transportation and reducing transportation costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is the main reference diagram of the utility model;
[0020] Figure 2 This is a left-side reference diagram of the present utility model;
[0021] Figure 3 For this utility model Figure 1A partial enlarged view of the middle part;
[0022] Figure 4 For this utility model Figure 2 A partial enlarged view of point B in the middle;
[0023] Figure 5 For this utility model Figure 2 A partial enlarged view of point C in the middle.
[0024] Figure numerals: 1. oblique base; 2. first support arm; 3. second support arm; 4. third support arm; 5. channel steel support; 6. first support plate; 7. second support plate; 8. fourth support arm; 9. fixing column; 10. fixing member; 11. limiting plate; 12. first sleeve; 13. first adjusting member; 14. second sleeve; 15. second adjusting member; 16. fastener; 17. limiting plate. DETAILED DESCRIPTION
[0025] In order to make the technical means, technical features, purpose of the utility model and technical effects achieved by the utility model easier to understand, the utility model is further explained below with reference to specific illustrations.
[0026] Example 1:
[0027] like Figure 1 and Figure 2 As shown, this embodiment provides an oblique base for packaging a pumping unit reducer, including a horizontally placed oblique base 1, one end of the oblique base 1 is screwed to a vertical first arm 2, the other end of the oblique base 1 is screwed to a vertical second arm 3, a third arm 4 screwed to the oblique base 1 is provided between the second arm 3 and the first arm 2, the third arm 4 and the top of the first arm 2 are provided with an inclined channel steel support 5, the channel steel support 5 is screwed to the third arm 4 and the first arm 2 respectively, a first support plate 6 for support is provided on the top of the second arm 3, a fourth arm 8 is provided between the second arm 3 and the third arm 4, and a second support plate 7 for support is provided on the top of the fourth arm 8.
[0028] Preferably, Figure 3 As shown, the second arm 3 is fixed with fixing columns 9 by screws on both sides, and a fixing piece 10 is provided on the top of the fixing column 9. One end of the fixing piece 10 is fixed to the fixing column 9, and the other end of the fixing piece 10 extends toward the direction of the first support plate 6 and is fixedly connected to the limiting plate 11. Preferably, the fixing piece 10 is a screw, which can drive the limiting plate 11 close to or away from the fixing column 9, so that the limiting plate 11 can be blocked on the end face of the shaft, providing an axial support force for the shaft to prevent it from sliding down.
[0029] Preferably, Figure 2 and Figure 5As shown, the bottom screw of the first support plate 6 is connected with the first sleeve 12, and the first sleeve 12 is sleeved on the second support arm 3 and can slide along the second support arm 3. Preferably, the second support arm 3 is provided with a first adjusting member 13, and the first adjusting member 13 is located at the bottom of the first sleeve 12 and can push the first sleeve 12 to rise and fall. Preferably, the bottom screw of the second support plate 7 is connected with the second sleeve 14, and the second sleeve 14 is sleeved on the fourth support arm 8 and can slide along the fourth support arm 8. Preferably, the fourth support arm 8 is provided with a second adjusting member 15, and the second adjusting member 15 is located at the bottom of the second sleeve 14 and can push the second sleeve 14 to rise and fall. The first adjusting member 13 and the second adjusting member 15 are both screws. By rotating the first adjusting member 13 and the second adjusting member 15, the first sleeve 12 and the second sleeve 14 can be lifted or lowered, thereby realizing the adjustment of the height of the first support plate 6 and the second support plate 7, so as to facilitate adaptation to reducers of different heights and sizes.
[0030] Preferably, the first support plate 6 and the second support plate 7 are both channel steels with openings facing the reducer shaft. The channel steels are bent 90 degrees. When the channel steel openings face the reducer shaft, that is, when the channel steel openings face upwards, they can support the reducer shaft and bearing cover, thereby ensuring support for the reducer.
[0031] Preferably, Figure 4 As shown, a fastener 16 is provided on the channel steel support 5, and a fixing hole is opened at the bottom of the reducer. The fastener 16 fixes the bottom of the reducer to the channel steel support 5. The fastener 16 is preferably a screw, and the bottom of the reducer can be fixed to the channel steel support 5 by the screw, thereby ensuring the stability of the reducer.
[0032] Preferably, a limiting piece 17 is screwed to the channel steel support 5 , and the limiting piece 17 is located on a side of the channel steel support 5 close to the third arm 4 . The limiting piece 17 is a rectangular steel piece.
[0033] When in use, the order of packaging and installation of the reducer is as follows: 1) First, place the reducer on the oblique mounting base 1, and lean the reducer against the channel steel support 5, keep the reducer hoisted, put on the fastener 16 and tighten it; 2) After the fastener 16 is tightened, install the first support plate 6 and its first sleeve 12 at the reducer shaft position, and tighten the first adjustment piece 13 under the first sleeve 12 so that the first support plate 6 is completely in contact with the reducer shaft; 3) Tighten the fixing piece 10 and tighten it so that the limit plate 11 is in contact with the reducer shaft, and check again whether the fixing piece 10 is tightened. If not, tighten it again; 4) Install the second support plate 7 and its second sleeve 14 at the reducer bearing cover position, and tighten the second adjustment piece 15 under the second sleeve 14 so that the second support plate 7 is completely in contact with the reducer bearing cover;
[0034] 2. After packaging is completed, the operation of loading into the container is as follows: 1) At least two operators are required; 2) Hang the wire ropes at the four corners of the inclined base 1. When lifting, observe the stability after lifting (by adjusting the length of the wire rope), maintain the lifting stability, and prevent the reducer from tipping over; 3) When one end of the reducer enters the container, one operator is required to observe the distance from the left and right sides of the container to prevent the reducer shaft from hitting the container wall; 4) After it is placed stably, push it into the container for reinforcement and fixation.
[0035] When the reducer is tilted and placed on the oblique mounting base 1, the inclined channel steel support 5 can provide support for the bottom of the reducer. Since the shaft of the reducer is relatively protruding, the first support plate 6 on the second support arm 3 contacts the end of the shaft when the reducer is tilted, thereby providing support for the shaft. There is a bearing cover at the intersection of the shaft and the box wall of the reducer. When the reducer is tilted, the second support plate 7 on the fourth support arm 8 contacts the bearing cover, thereby providing support for the box body of the reducer. The channel steel support 5 is used to support the bottom of the tilted reducer. The first adjusting member 13 can adjust the height of the first support plate 6 so that the first The support plate 6 fits the end face of the shaft, and the second adjusting member 15 can adjust the height of the second support plate 7 so that the second support plate 7 fits the end face of the bearing cover. The limit plate 11 can fit the end face of the shaft under the adjustment of the fixing member 10. The limit plate 11 provides axial support force for the reducer shaft. The limit plate 17 can prevent the reducer from sliding off the channel steel support 5, thereby achieving fixation when the reducer is placed at an angle. Compared with traditional technology, this technical solution realizes the inclined packaging placement of the reducer, so that it can be placed in a standard high cabinet, thereby ensuring the stability of the reducer while also facilitating transportation and reducing transportation costs.
[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the scope of implementation of the present invention. In other words, any equivalent changes and modifications made according to the scope of the patent application of the present invention should fall within the technical scope of the present invention.
Claims
1. An oblique mounting base for packaging a pumping unit reducer, characterized by: The invention comprises a horizontally placed oblique mounting base (1), one end of the oblique mounting base (1) is fixedly connected to a vertical first arm (2), the other end of the oblique mounting base (1) is fixedly connected to a vertical second arm (3), a third arm (4) fixedly connected to the oblique mounting base (1) is provided between the second arm (3) and the first arm (2), an inclined channel steel support (5) is provided at the top of the third arm (4) and the first arm (2), and the channel steel support (5) is fixedly connected to the third arm (4) and the first arm (2) respectively; A first support plate (6) for support is provided at the top of the second support arm (3), a fourth support arm (8) is provided between the second support arm (3) and the third support arm (4), and a second support plate (7) for support is provided at the top of the fourth support arm (8).
2. The oblique mounting base for packaging a pumping unit reducer according to claim 1, characterized in that: Fixed columns (9) are provided on both sides of the second support arm (3), and a fixing member (10) is provided on the top of the fixed column (9). One end of the fixing member (10) is fixed to the fixed column (9), and the other end of the fixing member (10) extends toward the first support plate (6) and is fixedly connected to the limiting plate (11).
3. The oblique mounting base for packaging a pumping unit reducer according to claim 1, characterized in that: The bottom of the first support plate (6) is fixedly connected to a first sleeve (12), and the first sleeve (12) is sleeved on the second support arm (3) and can slide along the second support arm (3).
4. The oblique mounting base for packaging a pumping unit reducer according to claim 3, characterized in that: A first adjusting member (13) is provided on the second supporting arm (3). The first adjusting member (13) is located at the bottom of the first sleeve (12) and can push the first sleeve (12) to rise or fall.
5. The oblique mounting base for packaging a pumping unit reducer according to claim 1, characterized in that: The bottom of the second support plate (7) is fixedly connected to a second sleeve (14), and the second sleeve (14) is sleeved on the fourth support arm (8) and can slide along the fourth support arm (8).
6. The oblique mounting base for packaging a pumping unit reducer according to claim 5, characterized in that: A second adjusting member (15) is provided on the fourth arm (8). The second adjusting member (15) is located at the bottom of the second sleeve (14) and can push the second sleeve (14) to rise and fall.
7. The oblique mounting base for packaging a pumping unit reducer according to claim 1, characterized in that: The first support plate (6) and the second support plate (7) are both channel steels with openings facing the reducer shaft.
8. The oblique mounting base for packaging a pumping unit reducer according to claim 2, characterized in that: The fixing member (10) is a screw rod, which can drive the limiting plate (11) to move closer to or away from the fixing column (9).
9. The oblique mounting base for packaging a pumping unit reducer according to claim 1, characterized in that: A fastener (16) is provided on the channel steel support (5), a fixing hole is provided on the bottom of the reducer, and the fastener (16) fixes the bottom of the reducer to the channel steel support (5).
10. The oblique mounting base for packaging a pumping unit reducer according to claim 1, characterized in that: A limiting piece (17) is fixedly connected to the channel steel support (5), and the limiting piece (17) is located on one side of the channel steel support (5) close to the third arm (4).