Feeding and discharging device for ultrasonic cleaning machine

By designing an automated loading and unloading device, the problem of manual operation of existing ultrasonic cleaning machines is solved, and automatic loading and unloading is realized, improving cleaning efficiency.

CN223291620UActive Publication Date: 2025-09-02HUBEI RUIHUA TECH CO LTD
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Patent Information

Application Number
CN202422779445.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-09-02
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

When used, existing ultrasonic cleaning machines are used, they are more manual operations, especially for heavier metal products, resulting in insufficiency in cleaning.

Method used

A loading and unloading device including a cleaning box, a loading conveyor rack, a loading conveyor rack, a feeding mechanism rack and a feeding plate is designed to automatically loading and unloading through a driving chain belt and a feeding motor to reduce manual operation.

Benefits of technology

It realizes automatic feeding of materials and movement in the cleaning tank, reduces manual operations, improves cleaning efficiency and saves physical strength.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a feeding and discharging device for an ultrasonic cleaning machine, which belongs to the technical field of ultrasonic cleaning machines and comprises a cleaning box, and a feeding conveying frame and a discharging conveying frame are arranged on two sides of the outer portion of the cleaning box. A feeding mechanism frame is arranged over the cleaning box and comprises a feeding shifting plate, a driving chain belt, a fixing shaft, a joint connecting rod and a driving wheel. By designing the feeding conveying frame, the discharging conveying frame, the feeding mechanism frame, the feeding shifting plate and other assemblies, cleaning materials full of the materials can be automatically fed into a groove of the ultrasonic cleaning machine, and the cleaning materials are driven by the shifting mechanism to slowly move in the cleaning pool at a constant speed and finally discharged from the cleaning groove to fall onto the discharging conveying frame, so that the cleaning efficiency is improved, and the cleaning efficiency is improved. In the whole process, manual feeding and discharging operation is reduced, physical strength is saved, and working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ultrasonic cleaning machines, in particular to a loading and unloading device for ultrasonic cleaning machines. Background Art

[0002] An ultrasonic cleaner is a machine used to clean the surfaces of hardware and plastic parts. It primarily consists of an ultrasonic generator circuit and an ultrasonic transducer. The ultrasonic transducer is a sandwich-type transducer made of lead zirconate titanate piezoelectric ceramic material. Piezoelectric ceramic material undergoes dimensional changes under the influence of an electric field. Under the influence of an alternating electric field, the transducer generates mechanical vibrations, which propagate into the cleaning fluid and create tiny bubbles. These bubbles rapidly expand and contract in the liquid, generating high-intensity pressure waves that separate dirt and impurities adhering to the surface. The high-frequency vibrations and pressure waves in the cleaning fluid help remove deposits and reach hard-to-reach areas such as cracks and holes in the surface.

[0003] When using an existing ultrasonic cleaning machine, a material frame full of workpieces to be cleaned is placed into a cleaning tank and taken out after cleaning. This process requires a lot of manual intervention. For some heavier metal products, manual operation is more laborious, which reduces the cleaning efficiency. Utility Model Content

[0004] The main purpose of the utility model is to provide a loading and unloading device for an ultrasonic cleaning machine.

[0005] The purpose of the utility model can be achieved by adopting the following technical solutions:

[0006] A loading and unloading device for an ultrasonic cleaning machine comprises a cleaning box, wherein a loading conveying frame and a unloading conveying frame are provided on both sides of the outside of the cleaning box;

[0007] A feeding mechanism frame is arranged just above the cleaning box, and the feeding mechanism frame includes a feeding plate, a driving chain belt, a fixed shaft, a joint connecting rod and a driving wheel.

[0008] Preferably, the loading conveyor rack is flush with the inclined surface of the inner wall of the cleaning box, the unloading conveyor rack is lower than the inclined surface of the inner wall of the cleaning box, and a material frame is slidably placed on the loading conveyor rack.

[0009] Preferably, the drive chain belt is slidably arranged in a chain belt groove, the drive wheel is engaged with the drive chain belt, and a support wheel is also engaged with the bottom of the drive chain belt.

[0010] Preferably, one end of the fixed shaft is inserted into the inner wall of the driving chain belt, the fixed shaft is slidingly connected to the outer wall of the chain belt groove, and the joint connecting rod is rotationally connected to the fixed shaft.

[0011] Preferably, the feed plate is detachably mounted on one end of the outside of the fixed shaft, an operation panel is embedded in one side wall of the outside of the cleaning box, the internal wires of the operation panel are connected to an ultrasonic generating circuit, and an ultrasonic transducer is installed on the top of the ultrasonic generating circuit and is installed in conflict with the inner wall of the cleaning box.

[0012] Preferably, a feeding motor is installed on the outside of the driving wheel, a sliding roller is laid on the bottom of the inner wall of the cleaning box, and a leakage liquid reflux groove connected to the inside of the cleaning box is fixed on the bottom of the unloading conveying frame.

[0013] Beneficial technical effects of the utility model:

[0014] By designing components such as the loading and unloading conveyor rack, the feeding mechanism rack, and the feeding dial plate, the fully loaded materials can be automatically fed into the tank of the ultrasonic cleaning machine for cleaning. Driven by the dial mechanism, the materials move slowly and evenly in the cleaning tank, and are finally discharged from the cleaning tank and fall onto the unloading conveyor rack. The entire process reduces manual loading and unloading operations, saves physical strength, and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 Schematic diagram of the structure of a preferred embodiment of a loading and unloading device for an ultrasonic cleaning machine according to the utility model;

[0016] Figure 2 It is a bottom view of a preferred embodiment of an ultrasonic cleaning machine loading and unloading device according to the present invention, after the cleaning box is opened;

[0017] Figure 3 It is an enlarged view of point A in a preferred embodiment of a loading and unloading device for an ultrasonic cleaning machine according to the present utility model;

[0018] Figure 4 This is a structural schematic diagram of a preferred embodiment of a loading and unloading device for an ultrasonic cleaning machine according to the present utility model, with part of the feeding plate removed.

[0019] The following are the descriptions of the reference numerals:

[0020] 1. Cleaning box; 2. Loading conveyor rack; 3. Unloading conveyor rack; 4. Feeding mechanism frame; 5. Feeding plate; 6. Material frame; 7. Operation panel; 8. Ultrasonic transducer; 9. Ultrasonic generating circuit; 10. Leakage reflux groove; 11. Feeding motor; 12. Chain groove; 13. Drive chain; 14. Drive wheel; 15. Joint connecting rod; 16. Fixed shaft; 17. Support wheel rod; 18. Slide roller. DETAILED DESCRIPTION

[0021] In order to make the technical solution of the present invention more clear and specific to those skilled in the art, the present invention is described in further detail below with reference to embodiments and drawings, but the implementation manner of the present invention is not limited thereto.

[0022] like Figures 1-4 As shown, this embodiment provides a loading and unloading device for an ultrasonic cleaning machine, including a cleaning box 1, with a loading conveyor frame 2 and a unloading conveyor frame 3 provided on both sides of the outside of the cleaning box 1; a feeding mechanism frame 4 is provided directly above the cleaning box 1, and the feeding mechanism frame 4 includes a feeding plate 5, a driving chain belt 13, a fixed shaft 16, a joint connecting rod 15 and a driving wheel 14.

[0023] The loading conveyor rack 2 is flush with the inclined surface of the inner wall of the cleaning box 1, and the unloading conveyor rack 3 is lower than the inclined surface of the inner wall of the cleaning box 1. A material frame 6 is slidably placed on the loading conveyor rack 2. The material frame 6 is a structure with hollowed-out edges. When loading, a top space is reserved to facilitate the entry of the feeding plate 5 to push the inner and outer walls of the material frame 6.

[0024] The driving chain belt 13 is slidably set in the chain belt groove 12, the driving wheel 14 is engaged with the driving chain belt 13, and a supporting wheel 17 is also engaged at the bottom of the driving chain belt 13. The driving chain belt 13 can be limited in the chain belt groove 12.

[0025] One end of the fixed shaft 16 is inserted into the inner wall of the driving chain belt 13, and the fixed shaft 16 is slidingly connected to the outer wall of the chain belt groove 12. The joint connecting rod 15 is rotatably connected to the fixed shaft 16. The joint connecting rod 15 can simulate the force exerted by the human joint when turning, and the support feeding plate 5 can hard push the material frame 6 to move.

[0026] The feed plate 5 and one end of the outside of the fixed shaft 16 are detachably mounted, and an operation panel 7 is embedded in one side wall of the outside of the cleaning box 1. The internal wires of the operation panel 7 are connected to the ultrasonic generating circuit 9. The top of the ultrasonic generating circuit 9 is cooperated with an ultrasonic transducer 8 installed in contact with the inner wall of the cleaning box 1. The ultrasonic generating circuit 9 is used to generate a high-frequency and high-voltage alternating current signal, and the ultrasonic transducer 8 converts the alternating current signal into mechanical energy.

[0027] A feeding motor 11 is installed on the outside of the driving wheel 14, a sliding roller 18 is laid on the bottom of the inner wall of the cleaning box 1, and a leakage reflux groove 10 connected to the inside of the cleaning box 1 is fixed at the bottom of the unloading conveying frame 3. The feeding motor 11 can control the speed through the operation panel 7, thereby adjusting the cleaning time of the items in the material frame 6 in the cleaning pool.

[0028] The working principle of this device:

[0029] Step 1: Connect the external power supply, connect the loading and unloading conveyor frame 2 and the unloading conveyor frame 3 to the external driving mechanism respectively, and manually place the workpiece to be washed into the material frame 6 at the input end of the loading and unloading conveyor frame 2, and the height of the workpiece to be placed is the set height, which does not affect the operation of the feeding plate 5;

[0030] Step 2: After the material frame 6 moves to the bottom of the feeding plate 5, the feeding plate 5 enters the material frame 6, and the material frame 6 continues to move and enters the inclined table. Under the action of gravity, it slides on the sliding roller 18. However, at this time, the feeding plate 5 enters the interior of the material frame 6, which can limit the material frame 6 from sliding down into the cleaning tank at a very fast speed, so that the feeding plate 5 can slowly feed the material frame 6 into the cleaning tank of the cleaning box 1, and on the sliding roller 18 at the bottom of the cleaning tank, the feeding plate 5 is driven by the feeding mechanism to continue to move forward;

[0031] Step 3: After the material frame 6 moves to the bottom of another slope of the cleaning box 1, the material is pulled and moved, and the material frame 6 slides up along the sliding roller 18, and finally falls out from the top of the slope and enters the feeding conveyor rack. Since the height of the feeding conveyor rack is lower than the slope table, the feeding plate 5 and the material frame 6 can be separated, and the liquid in the material frame 6 re-enters the cleaning tank from the leakage reflux groove, completing a cleaning cycle.

[0032] The above are only further embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the scope disclosed by the present invention based on the technical solution and concept of the present invention, which fall within the protection scope of the present invention.

Claims

1. A loading and unloading device for an ultrasonic cleaning machine, characterized in that: It comprises a cleaning box (1), wherein a loading conveying frame (2) and a unloading conveying frame (3) are provided on both sides of the outside of the cleaning box (1); A feeding mechanism frame (4) is arranged directly above the cleaning box (1), and the feeding mechanism frame (4) includes a feeding plate (5), a driving chain belt (13), a fixed shaft (16), a joint connecting rod (15) and a driving wheel (14).

2. The loading and unloading device for an ultrasonic cleaning machine according to claim 1, characterized in that: The loading conveyor rack (2) is flush with the inclined surface of the inner wall of the cleaning box (1), and the unloading conveyor rack (3) is lower than the inclined surface of the inner wall of the cleaning box (1). A material frame (6) is slidably placed on the loading conveyor rack (2).

3. The loading and unloading device for an ultrasonic cleaning machine according to claim 2, characterized in that: The driving chain belt (13) is slidingly arranged in the chain belt groove (12), the driving wheel (14) is engaged with the driving chain belt (13), and the bottom of the driving chain belt (13) is also engaged with a supporting wheel (17).

4. The loading and unloading device for an ultrasonic cleaning machine according to claim 3, characterized in that: One end of the fixed shaft (16) is inserted into the inner wall of the driving chain belt (13), the fixed shaft (16) is slidably connected to the outer wall of the chain belt groove (12), and the joint connecting rod (15) is rotationally connected to the fixed shaft (16).

5. The loading and unloading device for an ultrasonic cleaning machine according to claim 4, characterized in that: The feeding plate (5) and one end of the fixed shaft (16) are detachably mounted. An operation panel (7) is embedded in an outer side wall of the cleaning box (1). An internal wire of the operation panel (7) is connected to an ultrasonic generating circuit (9). An ultrasonic transducer (8) is mounted on the top of the ultrasonic generating circuit (9) so as to contact the inner wall of the cleaning box (1).

6. The loading and unloading device for an ultrasonic cleaning machine according to claim 5, characterized in that: A feeding motor (11) is installed outside the driving wheel (14), a sliding roller (18) is laid on the bottom of the inner wall of the cleaning box (1), and a leakage liquid return groove (10) connected to the inside of the cleaning box (1) is fixed at the bottom of the unloading conveying frame (3).