Material moving device for solid-state relay assembly line
By designing the material transfer device of the vehicle and hand claw assembly, the problem of cumbersome deviation and positioning mechanism of the solid-state relay housing on the assembly line is solved, stable transmission and simplification of the production line is achieved, and efficiency and automation are improved.
Patent Information
- Application Number
- CN202422649877.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-10-31
AI Technical Summary
On the existing solid-state relay assembly production line, the surface of the solid-state relay shell is smooth and without grooves, which makes it easy to deviate during the handling process, affecting subsequent processes, and multiple positioning mechanisms lead to cumbersome mechanical structure of the production line.
A material transfer device including a vehicle, a feed conveyor belt, a discharge conveyor belt, a vehicle return belt and related transport components is designed. The vehicle is equipped with grooves and limiting ribs, and combined with a cylinder-driven hand claw assembly to achieve stable grasping and conveying and simplify the positioning mechanism.
Through the design of the vehicle and hand claw components, the solid-state relay housing is ensured not to deviate during the transmission process, simplifying the production line structure, improving production efficiency and automation.
Smart Images

Figure CN223291824U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of relay assembly equipment, in particular to a material moving device used in a solid-state relay assembly production line. Background Art
[0002] Solid-state relays are contactless switches composed of microelectronic circuits, discrete electronic components, and power electronics. Existing solid-state relays rely on a combination of manual and mechanical assembly. On automated assembly lines, the parts required for solid-state relay assembly are small or thin, requiring precise positioning for both assembly and post-assembly testing. The current standard practice is to install multiple positioning mechanisms at each assembly and testing location on a conveyor belt, using gripping and handling components and conveyor belts to transport the solid-state relays. This assembly method presents the following issues: 1. The solid-state relay housing has a smooth surface and lacks grooves or other positioning structures, making it prone to deviation during handling and gripping, impacting subsequent processes. 2. The installation of multiple positioning mechanisms complicates the mechanical structure of the production line. Summary of the Invention
[0003] In view of the deficiencies in the prior art, the utility model provides a material moving device for a solid-state relay assembly production line.
[0004] The technical solutions provided by this utility model are:
[0005] A material moving device for a solid-state relay assembly production line includes a carrier, a feed conveyor belt, a discharge conveyor belt, a carrier reflow belt, a feed handling component, a solid-state relay discharge handling component, and a carrier reflow handling component. The carrier carries a solid-state relay housing and conveys it via the feed conveyor belt. The feed handling component grabs and carries the carrier together with the solid-state relay housing. The solid-state relay discharge handling component grabs and carries the solid-state relay housing to the discharge conveyor belt. The carrier reflow handling component grabs and carries the carrier to the carrier reflow belt. The tail end of the carrier reflow belt is connected to the starting end of the feed conveyor belt.
[0006] The carrier includes a first groove for accommodating a solid-state relay housing, a plurality of limiting ribs are provided on the sidewall of the first groove, a positioning column is provided in the first groove, and a plurality of positioning holes are provided on the outer side of the bottom of the carrier.
[0007] The material feeding and handling assembly includes a material picking claw and a first driving cylinder for driving the material picking claw to clamp or loosen. A slider guide cylinder assembly is provided on the side of the material picking claw to drive the material picking claw to move horizontally and vertically. The lower end of the material picking claw is provided with a positioning protrusion that is compatible with the positioning hole.
[0008] The solid-state relay discharging and handling assembly is arranged on the side of the discharging conveyor belt, including a discharging and handling cross plate, a slider guide cylinder assembly that drives the discharging and handling cross plate to move horizontally and vertically, and two sets of claw assemblies are provided on both sides of the discharging and handling cross plate. The claw assembly includes a clamping claw and a second driving cylinder that drives the clamping claw to clamp or release.
[0009] A silicone pad is provided at the clamping position of the clamping claws.
[0010] A first transfer frame is provided between the gripper assembly and the discharge conveyor belt, and the first transfer frame is provided with a second groove adapted to the solid-state relay housing.
[0011] The carrier reflux transport assembly is arranged on the side of the carrier reflux belt, including a carrier discharging transport cross plate, a slider guide cylinder assembly that drives the carrier discharging transport cross plate to move horizontally and vertically, and two groups of carrier discharging claw assemblies are provided on both sides of the carrier discharging transport cross plate. The carrier discharging claw assembly includes a carrier discharging claw and a third driving cylinder that drives the carrier discharging claw to clamp or release.
[0012] A silicone pad is provided at the clamping position of the carrier discharging claws.
[0013] A second transfer rack is provided between the carrier discharging claw and the carrier return belt, and the second transfer rack is provided with a third groove adapted to the carrier.
[0014] The tail end of the carrier return belt is connected to the starting end of the feed conveyor belt through a material storage tray, and a pushing mechanism is provided on the side of the material storage tray.
[0015] The beneficial effects of the present invention are as follows: the present invention provides a carrier for accommodating the solid-state relay housing, and the solid-state relay housing is limited to the carrier and will not be offset when it is grabbed and transported. The carrier is convenient for grabbing and positioning, and there is no need to set up a cumbersome positioning mechanism, which is conducive to simplifying the production line; by setting up a carrier reflow handling component and a carrier reflow belt recovery and circulation carrier, the production efficiency and degree of automation are effectively improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic structural diagram of an embodiment of the present utility model;
[0017] Figure 2 This is a schematic structural diagram of a carrier according to an embodiment of the present utility model;
[0018] Figure 3 This is a structural diagram of the feed and handling assembly according to an embodiment of the present utility model;
[0019] Figure 4 This is a structural diagram of a solid-state relay discharging and handling assembly according to an embodiment of the present utility model;
[0020] Figure 5 This is a structural diagram of the carrier reflux handling assembly according to an embodiment of the present invention. DETAILED DESCRIPTION
[0021] The embodiments of the present invention will be further described below with reference to the accompanying drawings.
[0022] like Figure 1 As shown, a material transfer device for a solid-state relay assembly production line includes a carrier 1, a feed conveyor belt 11, a discharge conveyor belt 16, a carrier return belt 14, a feed handling assembly A3, a solid-state relay discharge handling assembly 15, and a carrier return handling assembly 17. After the carrier 1 carries the solid-state relay housing, it is conveyed via the feed conveyor belt 11. The feed handling assembly A3 grabs and carries the carrier 1 together with the solid-state relay housing. The solid-state relay discharge handling assembly 15 grabs and carries the solid-state relay housing to the discharge conveyor belt 16. The carrier return handling assembly 17 grabs and carries the carrier 1 to the carrier return belt 14. When this material transfer device is applied to a solid-state relay assembly production line, corresponding assembly and testing mechanisms can be set up on the side of the feed conveyor belt 11 according to the requirements of processing, assembly, and testing, and multiple feed handling assemblies A3 can be set up to realize the transfer between the various mechanisms.
[0023] like Figure 2 As shown, the carrier 1 includes a first groove 2 for accommodating the solid-state relay housing 101, and a plurality of limiting ribs 3 are provided on the side walls of the first groove 2. A positioning column 4 is provided in the first groove 2. The positioning column 4 and the limiting rib 3 cooperate to ensure that the solid-state relay housing 101 will not shift when it is located in the first groove 2. The groove depth of the first groove 2 is less than the height of the solid-state relay housing 101, which is convenient for assembly and inspection. A plurality of positioning holes 5 are provided on the outside of the bottom of the carrier 1, which facilitates positioning during grasping without setting up a cumbersome positioning mechanism on the production line, which is conducive to simplifying the production line.
[0024] like Figure 3 As shown, the material feeding and handling assembly A3 includes a material picking claw A21, a first driving cylinder A22 for driving the material picking claw A21 to clamp or release, a slider guide cylinder assembly A23 for driving the material picking claw to move horizontally and vertically is provided on the side of the material picking claw A21, and a positioning protrusion A24 adapted to the positioning hole 5 is provided at the lower end of the material picking claw A21. When the material picking claw A21 grabs the carrier 1 and the solid-state relay housing 101, the positioning protrusion A24 is limited in the positioning hole 5 to prevent the carrier from shaking. A stop column is provided at the upper end of the material picking claw A21, which can limit the solid-state relay housing 101 from moving up and away from the carrier 1, thereby ensuring stable grabbing and handling.
[0025] The solid state relay discharge handling assembly 15 is arranged on the side of the discharge conveyor belt 16. Figure 4As shown, the solid-state relay discharging and handling assembly 15 includes a discharging and handling cross plate 21, a slider guide cylinder assembly 25 for driving the discharging and handling cross plate 21 to move horizontally and vertically, and two groups of claw assemblies are provided on both sides of the discharging and handling cross plate 21. The claw assembly includes a clamping claw 22 and a second driving cylinder 23 that drives the clamping claw 22 to clamp or release. In this embodiment, a silicone pad 24 is provided at the clamping position of the clamping claw. On the one hand, the silicone pad 24 can increase the friction between the clamping claw 22 and the solid-state relay housing 101, making the clamping and grasping more reliable. On the other hand, it can prevent the clamping force of the clamping claw 22 from being too large and damaging the solid-state relay housing 101. A first transfer rack 26 is provided between the gripper assembly and the discharge conveyor belt 16. The first transfer rack 26 is provided with a second groove 27 adapted to the solid-state relay housing 101. When using a horizontal plate double-hand gripper assembly structure for transportation, the gripper assembly on the left grabs the solid-state relay housing from the feed conveyor belt to the first transfer rack, while the other gripper assembly on the right synchronously grabs the solid-state relay housing 101 on the first transfer rack and transports it to the discharge conveyor belt 16, effectively shortening the movement path of the gripper assembly and improving efficiency.
[0026] The carrier return conveying assembly 17 is arranged on the side of the carrier return belt 14. Figure 5 As shown, the carrier reflux transport assembly 17 includes a carrier discharge transport cross plate 31, a slider guide cylinder assembly 35 that drives the carrier discharge transport cross plate 31 to move horizontally and vertically, and two sets of carrier discharge claw assemblies are provided on both sides of the carrier discharge transport cross plate 31. The carrier discharge claw assembly includes a carrier discharge claw 32 and a third driving cylinder 33 that drives the carrier discharge claw 32 to clamp or release. The carrier discharge claw 32 is wider than the clamping claw 22, which facilitates the secure grasping of the carrier 1. The carrier discharge claw 32 is provided with a silicone pad 34 at the clamping position. The silicone pad 24 can increase the friction between the carrier discharge claw 32 and the carrier 1 on the one hand, making the clamping and grasping more reliable, and on the other hand, it can prevent the carrier 1 from being damaged by excessive clamping force of the carrier discharge claw 32. A second transfer rack 36 is provided between the carrier discharging claw and the carrier return belt. The second transfer rack 36 is provided with a third groove 37 adapted to the carrier 1. Like the solid-state relay discharging and handling assembly 15, when the horizontal plate double-hand claw assembly structure is used for handling, the movement path of the claw assembly can be effectively shortened, thereby improving efficiency.
[0027] In this embodiment, the tail end of the carrier return belt 14 is connected to the starting end of the feed conveyor belt 11 through the storage tray 12. A pushing mechanism 13 is provided on the side of the storage tray 12. The returned carriers 1 are accumulated on the carrier return belt 14. After a certain number of them are arranged, the pushing mechanism 13 pushes them into the feed conveyor belt 11 to realize circulation and improve the degree of automation of the production line.
[0028] The embodiments should not be regarded as limiting the present invention, and any non-inventive improvements based on the spirit of the present invention should be regarded as falling within the protection scope of the present invention.
Claims
1. A material transfer device for a solid-state relay assembly production line, characterized by: It includes a carrier, a feed conveyor belt, a discharge conveyor belt, a carrier reflow belt, a feed handling component, a solid-state relay discharge handling component, and a carrier reflow handling component. The carrier carries the solid-state relay housing and is transported via the feed conveyor belt. The feed handling component grabs and transports the carrier together with the solid-state relay housing. The solid-state relay discharge handling component grabs and transports the solid-state relay housing to the discharge conveyor belt. The carrier reflow handling component grabs and transports the carrier to the carrier reflow belt. The tail end of the carrier reflow belt is connected to the starting end of the feed conveyor belt.
2. The material transfer device for a solid-state relay assembly production line according to claim 1, characterized in that: The carrier includes a first groove for accommodating a solid-state relay housing, a plurality of limiting ribs are provided on the sidewall of the first groove, a positioning column is provided in the first groove, and a plurality of positioning holes are provided on the outer side of the bottom of the carrier.
3. The material moving device for a solid-state relay assembly production line according to claim 2, characterized in that: The material feeding and handling assembly includes a material picking claw and a first driving cylinder for driving the material picking claw to clamp or loosen. A slider guide cylinder assembly is provided on the side of the material picking claw to drive the material picking claw to move horizontally and vertically. The lower end of the material picking claw is provided with a positioning protrusion that is compatible with the positioning hole.
4. The material moving device for a solid-state relay assembly production line according to claim 1, characterized in that: The solid-state relay discharging and handling assembly is arranged on the side of the discharging conveyor belt, including a discharging and handling cross plate, a slider guide cylinder assembly that drives the discharging and handling cross plate to move horizontally and vertically, and two sets of claw assemblies are provided on both sides of the discharging and handling cross plate. The claw assembly includes a clamping claw and a second driving cylinder that drives the clamping claw to clamp or release.
5. The material moving device for a solid-state relay assembly production line according to claim 4, characterized in that: A silicone pad is provided at the clamping position of the clamping claws.
6. The material moving device for a solid-state relay assembly production line according to claim 4, characterized in that: A first transfer frame is provided between the gripper assembly and the discharge conveyor belt, and the first transfer frame is provided with a second groove adapted to the solid-state relay housing.
7. The material moving device for a solid-state relay assembly production line according to claim 1, characterized in that: The carrier reflux transport assembly is arranged on the side of the carrier reflux belt, including a carrier discharging transport cross plate, a slider guide cylinder assembly that drives the carrier discharging transport cross plate to move horizontally and vertically, and two groups of carrier discharging claw assemblies are provided on both sides of the carrier discharging transport cross plate. The carrier discharging claw assembly includes a carrier discharging claw and a third driving cylinder that drives the carrier discharging claw to clamp or release.
8. The material moving device for a solid-state relay assembly production line according to claim 7, characterized in that: A silicone pad is provided at the clamping position of the carrier discharging claws.
9. The material moving device for a solid-state relay assembly production line according to claim 7, characterized in that: A second transfer rack is provided between the carrier discharging claw and the carrier return belt, and the second transfer rack is provided with a third groove adapted to the carrier.
10. The material moving device for a solid-state relay assembly production line according to claim 1, characterized in that: The tail end of the carrier return belt is connected to the starting end of the feed conveyor belt through a material storage tray, and a pushing mechanism is provided on the side of the material storage tray.