Electronic element discharging tray smoothing mechanism
Through the combination of vacuum suction cup and smoothing rod head, the problems of inconvenience in clamping thinner components and unstable stacking of material trays in the prior art are solved, and the stable clamping and precise placement of electronic components are achieved, and the stability and protection effect of electronic components are improved.
Patent Information
- Application Number
- CN202422520517.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-10-18
AI Technical Summary
It is difficult to effectively clamp electronic components with thin thicknesses in the prior art, and the existing material tray stacking method requires driving force in the front and rear directions, resulting in instability and inadequate placement of components.
The vacuum suction cup is used to clamp the components and smooth the components through the smoothing rod and the smoothing head. The stacking method of the material tray is changed to stacking up and down. Contact pads are installed in the material groove to prevent the components from shaking, and precise placement is achieved in combination with the detection sensor and the lifting cylinder.
The stable clamping and precise placement of components with thinner thickness is achieved, avoiding inadequate placement and shaking of components, and improving the stability of stacking of materials and the protection effect of components.
Smart Images

Figure CN223291840U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electronic component processing, in particular to a smoothing mechanism for a material tray of an electronic component. Background Art
[0002] In the current electronic component processing and production process, trays are used to load a large number of electronic components for easy transportation or subsequent use.
[0003] After extensive searching, it was discovered that the Chinese patent announcement number is CN220844532U, which discloses a tray stacking device, including a bearing drive, a bearing frame, and a tray unit. The bearing drive can drive the upper bearing frame to move up and down, and the tray unit is placed on the bearing frame. A placement unit for placing the tray unit is provided above the tray unit. The utility model can reduce the probability of components in the trough being misplaced by cooperating with the placement unit and the tray unit, and an air avoidance groove is provided just above the trough to reduce the extrusion damage to the components in the trough; the tray unit of the utility model can facilitate the stacking of adjacent trays through the plug-in structure between the lower tray, the middle tray, and the upper tray, so that the stacking stability is better and the trays are prevented from falling.
[0004] To sum up, the existing placement unit takes materials by clamping, but it is inconvenient to clamp thinner components; in addition, the stacking of existing material trays is achieved by inserting them in the front and back directions, and this stacking method also requires driving force in the front and back directions.
[0005] In view of the above-mentioned defects, the designer actively carried out research and innovation in order to create an electronic component material tray smoothing mechanism to make it more valuable for industrial use. Utility Model Content
[0006] In order to solve any of the above technical problems, the purpose of the present utility model is to provide a mechanism for smoothing a material tray for electronic components.
[0007] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0008] An electronic component material tray leveling mechanism includes a base, support frames are installed on the left and right sides of the base, a bearing drive member installed in the middle of the base drives the upper bearing drive frame to move up and down in the vertical direction through a bearing drive rod, a material tray unit is placed on the bearing drive frame, and a placement unit for placing the material tray unit is provided above the material tray unit;
[0009] The tray unit consists of several trays stacked together from top to bottom, with several slots for placing components evenly distributed on the trays;
[0010] The placement unit includes a manipulator, a leveling base and a raising bracket. The manipulator is connected to the leveling base below. A vacuum suction cup is installed in the middle of the bottom of the leveling base. A raising bracket is installed on the leveling base. A lifting cylinder is installed in the middle of the raising bracket. A lifting frame is installed between the raising bracket and the leveling base. The driving end at the bottom of the lifting cylinder drives the lifting frame below to move in the vertical direction. Several leveling rods are installed on the outside of the bottom of the lifting frame. The bottom of the smoothing rod passes through the leveling base and is equipped with a leveling head.
[0011] As a further improvement of the present invention, a detection sensor is installed in a mounting groove on the inner side of the top of the support frame, and the detection head of the detection sensor is arranged toward the inner material tray unit.
[0012] As a further improvement of the present invention, there are four smoothing rods which are evenly distributed around the bottom of the smoothing base.
[0013] As a further improvement of the present invention, a silicone sleeve is provided on the outer side of the smoothing head.
[0014] As a further improvement of the present invention, the material trough includes a trough body, and a contact pad is installed in the trough body.
[0015] As a further improvement of the present invention, a plurality of arc-shaped elastic protrusion structures are provided on the inner side of the contact pad.
[0016] By means of the above solution, the present invention has at least the following advantages:
[0017] The placement unit of the utility model clamps the component by a vacuum suction cup, transfers the component into the material trough, and then smoothes it by the smoothing rod and smoothing head on the outside, so as to avoid the situation where the component is not placed in place.
[0018] The utility model provides that two adjacent material trays are stacked up and down, and the components are placed in the material trough through the structure of the contact pad, which can effectively prevent the components from shaking.
[0019] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and to implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.
[0021] Figure 1 This is a structural diagram of a smoothing mechanism for a material tray of electronic components in the utility model;
[0022] Figure 2 yes Figure 1 A schematic diagram of the structure of the placement unit;
[0023] Figure 3 yes Figure 2 Bottom view of the smooth base;
[0024] Figure 4 yes Figure 1 Schematic diagram of the internal structure of the middle trough.
[0025] The meanings of the reference numerals in the figures are as follows.
[0026] Base 1, support frame 2, bearing drive part 3, bearing drive rod 4, bearing drive frame 5, detection sensor 6, material tray 7, material trough 8, component 9, placement unit 10, manipulator 11, leveling base 12, raising bracket 13, lifting cylinder 14, lifting frame 15, vacuum suction cup 16, leveling rod 17, leveling head 18, trough body 19, contact pad 20. DETAILED DESCRIPTION
[0027] The following embodiments are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0028] In order to enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. The components of the embodiments of the present invention generally described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the utility model for which protection is sought, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making creative work are within the scope of protection of the present invention.
[0029] Example
[0030] like Figures 1 to 4 As shown,
[0031] A mechanism for leveling electronic component trays comprises a base 1 with support frames 2 mounted on either side. A load-carrying drive member 3 mounted in the middle of base 1 drives a load-carrying drive frame 5 vertically upward and downward via a load-carrying drive rod 4. A tray unit is placed on load-carrying drive frame 5. A detection sensor 6 is mounted in a mounting slot near the top inner side of support frame 2, with its detection head facing inward toward the tray unit.
[0032] 1. Stacking method of trays:
[0033] The tray unit includes a plurality of trays 7 stacked together from top to bottom, and a plurality of troughs 8 for placing components 9 are evenly distributed on the trays 7 .
[0034] 2. Place unit 10:
[0035] A placement unit 10 for placing the tray unit is provided above the tray unit. The placement unit 10 includes a manipulator 11, a smoothing base 12 and a raising bracket 13. The manipulator 11 is connected to the smoothing base 12 below. A vacuum suction cup 16 is installed in the middle of the bottom of the smoothing base 12. A raising bracket 13 is installed on the smoothing base 12. A lifting cylinder 14 is installed in the middle of the raising bracket 13. A lifting frame 15 is installed between the raising bracket 13 and the leveling base 12. The driving end at the bottom of the lifting cylinder 14 drives the lifting frame 15 below to move in the vertical direction. Several smoothing rods 17 are installed on the outside of the bottom of the lifting frame 15. The bottom of the smoothing rod 17 passes through the leveling base 12 and is provided with a smoothing head 18.
[0036] There are four smoothing rods 17 evenly distributed around the bottom of the smoothing base 12 , and a silicone sleeve is provided on the outer side of the smoothing head 18 .
[0037] 3. Internal structure of trough 8:
[0038] The trough 8 includes a trough body 19, in which a contact pad 20 is installed. The contact pad 20 can be bonded to the trough body 19. A plurality of arc-shaped elastic protrusion structures are provided on the inner side of the contact pad 20, wherein both the contact pad 20 and the elastic protrusion structure are rubber block structures.
[0039] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implying the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0040] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections, direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0041] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that ordinary technicians in this technical field can make several improvements and modifications without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.
Claims
1. A mechanism for smoothing a material tray for discharging electronic components, comprising a base (1), support frames (2) being mounted on both left and right sides of the base (1), a bearing drive member (3) mounted on the middle portion of the base (1) driving a bearing drive frame (5) above the base to move up and down in a vertical direction via a bearing drive rod (4), a material tray unit being placed on the bearing drive frame (5), and a placement unit (10) for placing the material tray unit being provided above the material tray unit; Its characteristics are: The tray unit comprises a plurality of trays (7) stacked sequentially from top to bottom, and a plurality of troughs (8) for placing components (9) are evenly distributed on the trays (7); The placement unit (10) includes a manipulator (11), a smoothing base (12) and a raising bracket (13), the manipulator (11) is connected to the smoothing base (12) below, a vacuum suction cup (16) is installed in the middle of the bottom of the smoothing base (12), a raising bracket (13) is installed on the smoothing base (12), a lifting cylinder (14) is installed in the middle of the raising bracket (13), a lifting frame (15) is installed between the raising bracket (13) and the smoothing base (12), the driving end at the bottom of the lifting cylinder (14) drives the lifting frame (15) below to move in the vertical direction, and a plurality of smoothing rods (17) are installed on the outside of the bottom of the lifting frame (15), and the bottom of the smoothing rod (17) passes through the smoothing base (12) and is equipped with a smoothing head (18).
2. The electronic component feeding tray smoothing mechanism according to claim 1, characterized in that: A detection sensor (6) is installed in a mounting groove on the inner side of the top of the support frame (2), and a detection head of the detection sensor (6) is arranged toward the inner material tray unit.
3. The electronic component feeding tray smoothing mechanism according to claim 1, characterized in that: The number of the smoothing rods (17) is four and they are evenly distributed around the bottom of the smoothing base (12).
4. The electronic component feeding tray smoothing mechanism according to claim 1, characterized in that: A silicone sleeve is provided on the outer side of the smoothing head (18).
5. The electronic component feeding tray smoothing mechanism according to claim 1, characterized in that: The material trough (8) comprises a trough body (19), and a contact pad (20) is installed in the trough body (19).
6. The electronic component feeding tray smoothing mechanism according to claim 5, characterized in that: A plurality of arc-shaped elastic protrusion structures are provided on the inner side of the contact pad (20).
Citation Information
Patent Citations
Charging tray stacking device
CN220844532U