Woven wire winding device

By designing the tensioning mechanism and conveying wheel matching of the braided wire winding device, the tension of the braided wire is adjusted, and the fracture problem caused by excessive tension in the existing device is solved, and the stability and efficiency of the production line are improved.

CN223292075UActive Publication Date: 2025-09-02XUZHOU JIUBANG KNITTING MASCH CO LTD
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Patent Information

Application Number
CN202421823373.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-09-02
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

The existing winding device lacks tension adjustment during the braided thread winding process, which causes the braided thread tension to increase sharply with the increase of the winding radius, which easily leads to fracture and affects product quality and the continuity and efficiency of the production line.

Method used

A braided wire winding device is designed, including a support frame, winding assembly, drive assembly, adjustment assembly and telescopic mechanism. Through the cooperation of the tensioning mechanism and the conveying wheel, the tension of the braided wire is regulated to ensure that the appropriate tension state is maintained during the winding process.

Benefits of technology

It effectively prevents the stretching and breaking of braided threads caused by excessive tension, improves the stability and efficiency of the production line, and ensures the appropriate tension state of the braided threads during the winding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a braided wire winding device which comprises a supporting frame, a winding assembly, a driving assembly, an adjusting assembly and a telescopic mechanism, and the winding assembly is rotationally arranged on the supporting frame; the driving assembly is arranged on the supporting frame and connected with the winding assembly. The adjusting assembly comprises a supporting plate, two sets of guide rods, two conveying wheels and a tensioning mechanism, and the supporting plate is arranged on one side of the winding assembly; the two guide rods are vertically arranged on the supporting plate side by side, and the ends, away from the supporting plate, of the two guide rods penetrate through the supporting frame. The two conveying wheels are rotationally arranged on the supporting plate side by side; the tensioning mechanism is connected with the supporting plate in a pivoted mode and located above the middle of the two conveying wheels. Therefore, the tension in the winding process of the braided wire can be regulated and controlled, it is ensured that the braided wire is kept in a proper tension state in the winding process, and therefore the problem of tensile fracture caused by too large tension is effectively prevented, and the stability and efficiency of a production line are remarkably improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of braiding wire winding, in particular to a braiding wire winding device. Background Art

[0002] Braided yarn, a traditional and versatile material, has evolved from ancient manual techniques to modern mechanized production, showcasing its unique charm and wide application. Braiding is essentially the art of skillfully interweaving or linking slender materials to create a variety of strips or block structures. As a core element in the production of woven products, the arrangement and collection of braided yarn is particularly critical, often relying on efficient winding devices.

[0003] However, existing winding devices lack a tension adjustment mechanism when winding braided wire. As the winding process progresses, the wire gradually accumulates, increasing the winding radius of the winding drum. This in turn increases the winding speed and the tension on the wire. This increasing tension can easily lead to excessive stretching and even breakage of the wire, which not only compromises product quality but also seriously impacts the continuity and efficiency of the production line. Utility Model Content

[0004] The utility model aims to solve one of the technical problems in the related art at least to a certain extent.

[0005] To this end, the purpose of the present invention is to propose a braided wire winding device that can regulate the tension of the braided wire during the winding process, ensuring that the braided wire maintains an appropriate tension state during the winding process, thereby effectively preventing the problem of tensile breakage caused by excessive tension, and significantly improving the stability and efficiency of the production line.

[0006] To achieve the above-mentioned purpose, the utility model proposes a braided wire winding device, comprising a support frame, a winding assembly, a driving assembly, an adjusting assembly and a retractable mechanism, wherein the winding assembly is rotatably arranged on the support frame; the driving assembly is arranged on the support frame, and the driving assembly is connected to the winding assembly; the adjusting assembly comprises a support plate, two groups of guide rods, two conveying wheels and a tensioning mechanism, wherein the support plate is arranged on one side of the winding assembly; the two groups of guide rods are arranged side by side and vertically on the support plate, and the ends of the two groups of guide rods away from the support plate pass through the support frame; the two conveying wheels are arranged side by side and rotatably on the support plate; the tensioning mechanism is pivotally connected to the support plate and is located above the middle of the two conveying wheels; the retractable mechanism is arranged on the support frame, and the output end of the retractable mechanism is fixedly connected to the support plate.

[0007] The braided wire winding device of the utility model can regulate the tension of the braided wire during the winding process, ensuring that the braided wire maintains an appropriate tension state during the winding process, thereby effectively preventing the problem of tensile breakage caused by excessive tension, and significantly improving the stability and efficiency of the production line.

[0008] In addition, the braided wire winding device proposed in the application may also have the following additional technical features:

[0009] Specifically, the winding assembly includes a support disk, two clamping mechanisms and a driving component, wherein the support disk is rotatably arranged on the support frame, and a placement groove is provided in the middle of one end wall of the support disk, and sliding grooves connected to the placement groove are respectively provided on both sides of the placement groove on the support disk; the two clamping mechanisms are respectively slidably arranged in the corresponding sliding grooves; the driving component is rotatably arranged on the support disk, and the driving component is respectively connected to the two clamping mechanisms in contact with each other.

[0010] Specifically, the clamping mechanism includes a slider, a clamping rod and a spring, wherein the slider is slidably arranged in the slide groove, and one end of the slider extends into the placement groove; the clamping rod is close to the other end of the slider and is vertically fixed on the slider; the spring is arranged in the slide groove, and one end of the spring is fixedly connected to the end wall of the slide groove, and the other end of the spring is fixedly connected to the other end of the slider.

[0011] Specifically, the driving component includes a driving block and a handle bolt, wherein the driving block is movably arranged in the placement groove, and the driving block is respectively connected to one end of the two sliding blocks; the handle bolt is threadedly connected to the support plate, and one end of the handle bolt is fixedly connected to the driving block.

[0012] Specifically, the driving assembly includes a driving mechanism and a belt transmission mechanism, wherein the driving mechanism is arranged on the support frame, and the output end of the driving mechanism is connected to the other end of the support disk through the belt transmission mechanism.

[0013] Specifically, the tensioning mechanism includes a support arm, a torsion spring, a pulley and a tensioning wheel, wherein one end of the support arm is rotatably connected to the support plate through a support shaft; the torsion spring is sleeved on the support shaft, and one end of the torsion spring is fixedly connected to the support shaft, and the other end of the torsion spring is fixedly connected to the support plate; an arc-shaped groove is provided on the support plate, the pulley is slidably arranged in the arc-shaped groove, and the pulley is rotatably connected to the support arm; the tensioning wheel is rotatably arranged on the other end of the support arm.

[0014] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:

[0016] Figure 1 A three-dimensional diagram of a braided wire winding device according to an embodiment of the present invention Figure 1 ;

[0017] Figure 2 A three-dimensional diagram of a braided wire winding device according to an embodiment of the present invention Figure 2 ;

[0018] Figure 3 This is a cross-sectional view of a braided wire winding device according to one embodiment of the present invention;

[0019] Figure 4 This is a partial cross-sectional view of a braided wire winding device according to an embodiment of the present invention.

[0020] As shown in the figure: 10. Support frame; 20. Winding assembly; 21. Support plate; 22. Clamping mechanism; 221. Slider; 222. Clamping rod; 223. Spring; 23. Driving component; 231. Driving block; 232. Handle bolt; 201. Placement groove; 202. Slide groove; 30. Driving assembly; 31. Driving mechanism; 32. Belt transmission mechanism; 40. Adjusting assembly; 41. Support plate; 42. Guide rod; 43. Conveying wheel; 44. Tensioning mechanism; 441. Support arm; 442. Torsion spring; 443. Pulley; 444. Tensioning wheel; 401. Support shaft; 402. Arc slide groove; 50. Retractable mechanism. DETAILED DESCRIPTION

[0021] The following describes in detail embodiments of the present invention, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention. On the contrary, the embodiments of the present invention include all variations, modifications, and equivalents that fall within the spirit and scope of the appended claims.

[0022] The braided wire winding device according to an embodiment of the present invention will be described below with reference to the accompanying drawings.

[0023] like Figures 1-4As shown, the braided wire winding device of the embodiment of the present invention may include a support frame 10, a winding assembly 20, a driving assembly 30, an adjusting assembly 40 and a retractable mechanism 50.

[0024] The winding assembly 20 is rotatably disposed on the support frame 10 , the driving assembly 30 is disposed on the support frame 10 , and the driving assembly 30 is connected to the winding assembly 20 .

[0025] The adjustment assembly 40 may include a support plate 41 , two sets of guide rods 42 , two conveying wheels 43 and a tensioning mechanism 44 .

[0026] The support plate 41 is disposed on one side of the winding assembly 20 , and two sets of guide rods 42 are arranged side by side and vertically on the support plate 41 , and one end of the two sets of guide rods 42 away from the support plate 41 passes through the support frame 10 .

[0027] The two conveying wheels 43 are rotatably arranged side by side on the support plate 41. The tensioning mechanism 44 is pivotally connected to the support plate 41 and is located above the middle of the two conveying wheels 43. The retractable mechanism 50 is arranged on the support frame 10, and the output end of the retractable mechanism 50 is fixedly connected to the support plate 41.

[0028] It should be noted that the telescopic mechanism 50 described in this embodiment may be a pneumatic cylinder, a hydraulic cylinder or an electric telescopic rod.

[0029] Furthermore, in one embodiment of the present invention, Figure 1-Figure 3 As shown, the winding assembly 20 may include a support disk 21, two clamping mechanisms 22 and a driving component 23, wherein the support disk 21 is rotatably set on the support frame 10, and a placement groove 201 is provided in the middle of one end wall of the support disk 21, and sliding grooves 202 connected to the placement groove 201 are respectively provided on both sides of the placement groove 201 on the support disk 21.

[0030] The two clamping mechanisms 22 are respectively slidably disposed in the corresponding sliding grooves 202 . The driving component 23 is rotatably disposed on the supporting plate 21 , and the driving component 23 is respectively in contact with and connected to the two clamping mechanisms 22 .

[0031] In order to clearly illustrate the above embodiment, in one embodiment of the present utility model, as Figure 1 and Figure 3 As shown, the clamping mechanism 22 may include a slider 221, a clamping rod 222, and a spring 223. The slider 221 is slidably disposed in the slide groove 202, and one end of the slider 221 extends into the seating groove 201. It should be noted that the end surface of the slider 221 extending into the seating groove 201 described in this embodiment is an inclined surface.

[0032] The clamping rod 222 is close to the other end of the slider 221 and is vertically fixed on the slider 221. The spring 223 is arranged in the slide groove 202, and one end of the spring 223 is fixedly connected to the end wall of the slide groove 202, and the other end of the spring 223 is fixedly connected to the other end of the slider 221.

[0033] In order to clearly illustrate the above embodiment, in one embodiment of the present utility model, as Figure 1-Figure 3 As shown, the driving component 23 may include a driving block 231 and a handle bolt 232. The driving block 231 is movably disposed within the receiving groove 201 and is respectively abutted against one end of the two sliders 221. The handle bolt 232 is threadedly connected to the support plate 21, and one end of the handle bolt 232 is fixedly connected to the driving block 231.

[0034] It should be noted that the driving block 231 described in this embodiment is in the shape of a frustum, and its inclined surface is in contact with the inclined surface of one end of the slider 221 .

[0035] In one embodiment of the present invention, Figure 2 As shown, the drive assembly 30 may include a drive mechanism 31 and a belt transmission mechanism 32, wherein the drive mechanism 31 is disposed on the support frame 10, and the output end of the drive mechanism 31 is connected to the other end of the support plate 21 via the belt transmission mechanism 32. It should be noted that the drive mechanism 31 described in this embodiment is a motor with a self-locking function, that is, it can prevent the output shaft of the motor from rotating due to external forces when the motor is stopped or powered off.

[0036] It should be noted that the belt transmission mechanism 32 described in this embodiment may include two pulleys (not specifically marked in the figure) and a belt (not specifically marked in the figure), one of which is sleeved and fixed on the other end of the support disk 21, and the other pulley is arranged on the output shaft of the driving mechanism 31, and the belt is sleeved on the two pulleys.

[0037] It is understandable that the staff can control the driving mechanism 31 to drive the belt transmission mechanism 32 to drive the support plate 21 to rotate.

[0038] In one embodiment of the present invention, Figure 1 and Figure 4 As shown, the tensioning mechanism 44 may include a support arm 441 , a torsion spring 442 , a pulley 443 and a tensioning pulley 444 .

[0039] Among them, one end of the support arm 441 is rotatably connected to the support plate 41 through the support shaft 401, the torsion spring 442 is sleeved on the support shaft 401, and one end of the torsion spring 442 is fixedly connected to the support shaft 401, and the other end of the torsion spring 442 is fixedly connected to the support plate 41.

[0040] An arc-shaped slot 402 is defined on the support plate 41 , and a pulley 443 is slidably disposed in the arc-shaped slot 402 . The pulley 443 is rotatably connected to the support arm 441 , and the tensioning wheel 444 is rotatably disposed on the other end of the support arm 441 .

[0041] Specifically, when the braided wire needs to be reeled in, the relevant staff first needs to set the reel sleeve on the two clamping rods 222, and then the staff manually turns the handle bolt 232 to drive the drive block 231 to move. The moving drive block 231 applies thrust to the two sliders 221, and pushes the two sliders 221 to drive the corresponding clamping rods 222 to move backward and expand, thereby tensioning and fixing the reel on the two clamping rods 222.

[0042] The staff then sequentially passes one end of the braided wire around one of the conveyor wheels 43, the tensioning wheel 444, and the other conveyor wheel 43 before winding it onto the take-up drum. At this point, the staff controls the drive mechanism 31, which drives the belt transmission mechanism 32 to rotate the support disc 21. The rotating support disc 21, via the two clamping rods 222, drives the take-up drum to rotate synchronously and rewind the braided wire. Simultaneously, the staff controls the retractable mechanism 50, which drives the support plate 41, which in turn reciprocates the two conveyor wheels 43 and the tensioning mechanism 44, ensuring that the braided wire is evenly wound onto the take-up drum.

[0043] However, during the winding process, as the braided wire accumulates, the winding radius of the winding drum gradually increases, and the winding drum's pulling force on the braided wire also increases. At this time, the braided wire exerts a pulling force on the tensioning wheel 444, which in turn drags the support arm 441, causing the pulley 443 to rotate along the arc-shaped chute 402. As the support arm 441 rotates, the height of the tensioning wheel 444 decreases, reducing the tension on the braided wire and thus alleviating the pulling force of the winding drum on the braided wire. This effectively ensures that the braided wire maintains an appropriate tension during the winding process, effectively preventing the problem of tensile breakage caused by excessive tension, and significantly improving the stability and efficiency of the production line.

[0044] In summary, the braided wire winding device of the embodiment of the utility model can regulate the tension of the braided wire during the winding process, ensuring that the braided wire maintains an appropriate tension state during the winding process, thereby effectively preventing the problem of tensile breakage caused by excessive tension, and significantly improving the stability and efficiency of the production line.

[0045] In this specification, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of technical features indicated. Therefore, a feature specified as "first" or "second" may explicitly or implicitly include at least one of such features. In the description of this utility model, "plurality" means at least two, for example, two, three, etc., unless otherwise specifically defined.

[0046] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and features of different embodiments or examples without contradiction.

[0047] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are illustrative and cannot be understood as limitations on the present invention. Ordinary technicians in this field can change, modify, replace and deform the above embodiments within the scope of the present invention.

Claims

1. A braided wire winding device, characterized in that: It includes a support frame, a winding assembly, a driving assembly, an adjustment assembly and a retractable mechanism, wherein: The winding assembly is rotatably arranged on the support frame; The driving assembly is arranged on the supporting frame, and the driving assembly is connected to the winding assembly; The adjustment assembly includes a support plate, two sets of guide rods, two conveying wheels and a tensioning mechanism, wherein: The support plate is arranged on one side of the winding assembly; The two groups of guide rods are arranged side by side and vertically on the support plate, and one end of the two groups of guide rods away from the support plate passes through the support frame; The two conveying wheels are arranged side by side and rotatably on the support plate; The tensioning mechanism is pivotally connected to the support plate and is located above the middle of the two conveying wheels; The retractable mechanism is arranged on the support frame, and the output end of the retractable mechanism is fixedly connected to the support plate.

2. The braided wire winding device according to claim 1, characterized in that: The winding assembly includes a support plate, two clamping mechanisms and a driving component, wherein: The support plate is rotatably mounted on the support frame, and a placement groove is provided in the middle of one end wall of the support plate, and sliding grooves communicating with the placement groove are respectively provided on both sides of the support plate; The two clamping mechanisms are respectively slidably arranged in the corresponding sliding grooves; The driving component is rotatably arranged on the supporting plate, and the driving component is respectively connected with the two clamping mechanisms in a contact manner.

3. The braided wire winding device according to claim 2, characterized in that: The clamping mechanism includes a slider, a clamping rod and a spring, wherein: The slider is slidably arranged in the slide groove, and one end of the slider extends into the placement groove; The clamping rod is close to the other end of the slider and is vertically fixed to the slider; The spring is arranged in the sliding groove, and one end of the spring is fixedly connected to the end wall of the sliding groove, and the other end of the spring is fixedly connected to the other end of the sliding block.

4. The braided wire winding device according to claim 3, characterized in that: The driving component includes a driving block and a handle bolt, wherein, The driving block is movably arranged in the placement groove, and the driving block is respectively connected with one end of the two sliding blocks; The handle bolt is threadedly connected to the support plate, and one end of the handle bolt is fixedly connected to the driving block.

5. The braided wire winding device according to claim 2, characterized in that: The driving assembly includes a driving mechanism and a belt transmission mechanism, wherein the driving mechanism is arranged on the support frame, and the output end of the driving mechanism is connected to the other end of the support disk through the belt transmission mechanism.

6. The braided wire winding device according to claim 1, characterized in that: The tensioning mechanism includes a support arm, a torsion spring, a pulley and a tensioning wheel, wherein: One end of the support arm is rotatably connected to the support plate via a support shaft; The torsion spring is sleeved on the support shaft, and one end of the torsion spring is fixedly connected to the support shaft, and the other end of the torsion spring is fixedly connected to the support plate; The support plate is provided with an arc-shaped sliding groove, the pulley is slidably arranged in the arc-shaped sliding groove, and the pulley is rotatably connected to the support arm; The tensioning wheel is rotatably arranged on the other end of the support arm.