Rapid heating device for epoxidized soybean oil
By adopting mirror-designed turbine stirring paddles and disruptor plates in the epoxy soybean oil production device, the problem of uneven heating is solved, and the rapid and uniform heating effect is achieved, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202422438374.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-10-10
AI Technical Summary
The existing epoxy soybean oil production equipment can easily lead to excessive local temperature during rapid heating, resulting in uneven heating of raw materials, affecting product quality and production efficiency.
The first turbine stirring paddle and the second turbine stirring paddle design are adopted to generate strong shear force and turbulence through mirror stirring, increasing heat transfer and mass transfer rates, and combining with the disturbed plate design, avoiding local uneven mixing and improving heating uniformity.
The rapid and uniform heating of epoxy soybean oil is achieved, the reaction efficiency and product quality are improved, and local uneven heating is avoided.
Smart Images

Figure CN223292504U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical production, in particular to a device for quickly heating epoxidized soybean oil. Background Art
[0002] Epoxidized soybean oil is an important chemical raw material. In polyvinyl chloride products, epoxy soybean oil is often used as a plasticizer and stabilizer. It can improve the flexibility, wear resistance and weather resistance of polyvinyl chloride products, while reducing the volatility and migration of products during processing and use. In addition, epoxy soybean oil can also be used in coatings, adhesives, inks, synthetic rubber and other fields to improve the performance of these products.
[0003] In the production process of epoxidized soybean oil, the control of reaction temperature has a significant impact on product quality and production efficiency. However, the existing production equipment is prone to local overheating during the rapid heating process, resulting in uneven heating of the raw materials and unstable product quality. Therefore, an epoxidized soybean oil rapid heating device is urgently needed to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a rapid heating device for epoxy soybean oil to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a rapid heating device for epoxidized soybean oil, comprising an electric heating reactor, a fixed bracket, a stirring top cover and a motor, wherein the inner side of the top end of the fixed bracket is fixedly connected to the middle part of the outer side of the electric heating reactor, the stirring top cover is pressed on the top end of the electric heating reactor, the motor is fixedly installed in the middle part of the top end of the stirring top cover, the driving end of the motor is fixedly mounted with a stirring shaft, and the top end of the stirring shaft is rotatably connected to the middle part of the stirring top cover via a rotating shaft.
[0006] Preferably, a first turbine stirring propeller is fixedly connected to the middle of the stirring shaft, a second turbine stirring propeller is fixedly connected to the bottom end of the stirring shaft, and the turbine blades inside the first turbine stirring propeller and the second turbine stirring propeller are mirror-imaged.
[0007] Preferably, a first ear is symmetrically fixedly connected to the outer side of the stirring top cover, and a limiting plug rod is fixedly connected to the bottom end of the first ear.
[0008] Preferably, a sealed inner wall is fixedly connected to the inner side of the top of the electric heating reactor, and a sealing rubber ring is provided on the outer side of the sealed inner wall.
[0009] Preferably, a second lug is symmetrically fixedly connected to the outer side of the top of the electric heating reactor, and a limited position insertion hole is provided through the second lug.
[0010] Preferably, a pull ring is symmetrically fixedly connected to the top of the stirring cover, and a groove is provided on the stirring cover directly below the pull ring.
[0011] Preferably, a disrupting plate is fixedly connected to the bottom end of the stirring top cover.
[0012] Preferably, the limiting rod is slidably inserted into the limiting hole.
[0013] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0014] The utility model uses the strong shear force and turbulence generated by the mirror-image stirring of the first turbine agitator and the second turbine agitator to effectively break up the particles or droplets in the material, increase the surface area, and thus improve the heat transfer and mass transfer rates. This design enables the raw materials to be quickly and evenly mixed in a short time. Since the rotation of the first turbine agitator and the second turbine agitator stirs the raw materials in a circulating flow, the heat transfer is accelerated. This design enables the raw materials to be heated more quickly and evenly during the heating process, thereby avoiding local heating of the raw materials and improving the reaction efficiency and product quality. The design of the disruptor plate can effectively change the flow path of the raw materials and reduce the formation of vortices and dead zones. During the stirring process, the raw materials can be stirred more comprehensively, avoiding local uneven mixing or no stirring. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the main three-dimensional structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the main body split structure in the utility model;
[0017] Figure 3 This is a schematic structural diagram of the bottom end portion of the stirring top cover in the present invention;
[0018] Figure 4 This is a schematic diagram of the structure of the stirring shaft in the present utility model;
[0019] Figure 5 It is a schematic diagram of the three-dimensional structure of the stirring top cover in the present utility model.
[0020] In the figure: 1-electric heating reactor, 2-fixed bracket, 3-stirring cover, 4-motor, 5-sealed inner wall, 6-first ear, 7-limiting rod, 8-second ear, 9-limiting jack, 10-pull ring, 11-disturbing plate, 12-stirring shaft, 13-first turbine stirring paddle, 14-second turbine stirring paddle. DETAILED DESCRIPTION
[0021] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] See also Figure 1-5 The utility model provides an embodiment: a rapid heating device for epoxidized soybean oil, comprising an electric heating reactor 1, a fixed bracket 2, a stirring top cover 3 and a motor 4. The inner side of the top end of the fixed bracket 2 is fixedly connected to the middle part of the outer side of the electric heating reactor 1, the stirring top cover 3 is pressed on the top end of the electric heating reactor 1, and the motor 4 is fixedly installed at the middle part of the top end of the stirring top cover 3. The driving end of the motor 4 is fixedly installed with a stirring shaft 12, and the top end of the stirring shaft 12 is rotatably connected to the middle part of the stirring top cover 3 through a rotating shaft. The driving end of the motor 4 drives the stirring shaft 12 to rotate clockwise, indirectly driving the first turbine stirring paddle 13 and the second turbine stirring paddle 14 to rotate clockwise.
[0023] A first turbine stirring paddle 13 is fixedly connected to the middle of the stirring shaft 12, and a second turbine stirring paddle 14 is fixedly connected to the bottom end of the stirring shaft 12. The turbine blades inside the first turbine stirring paddle 13 and the second turbine stirring paddle 14 are mirror-imaged. The rotation of the first turbine stirring paddle 13 pushes the raw materials at the bottom of the electric heating reactor 1 upward, and the clockwise rotation of the second turbine stirring paddle 14 pushes the raw materials above the second turbine stirring paddle 14 downward. At this time, the raw materials between the first turbine stirring paddle 13 and the second turbine stirring paddle 14 diffuse to the surroundings, thereby stirring the raw materials to circulate and accelerate heat transfer.
[0024] The outer side of the stirring top cover 3 is symmetrically fixedly connected with a first support ear 6, the bottom end of the first support ear 6 is fixedly connected with a limiting rod 7, and the outer side of the top of the electric heating reactor 1 is symmetrically fixedly connected with a second support ear 8, and a limiting hole 9 is penetrated through the second support ear 8, and the limiting rod 7 is slidably inserted into the inside of the limiting hole 9. The stirring top cover 3 and the electric heating reactor 1 are limited and fixed by inserting the limiting rod 7 into the limiting hole 9 to prevent the rotation of the motor 4 from driving the stirring top cover 3 to rotate.
[0025] A sealed inner wall 5 is fixedly connected to the inner side of the top of the electric heating reactor 1, and a sealing rubber ring is provided on the outer side of the sealing inner wall 5. When the stirring top cover 3 is covered on the top of the electric heating reactor 1, the inner side wall of the bottom end of the stirring top cover 3 is sealed between the sealing rubber ring and the sealing inner wall 5 to prevent heat dissipation and overflow of internal raw materials.
[0026] The top of the stirring cover 3 is symmetrically fixedly connected with a pull ring 10, and the stirring cover 3 is provided with a groove directly below the pull ring 10. The staff applies external force on the pull ring 10 to cover the stirring cover 3 on the top of the electric heating reactor or lift the stirring cover 3.
[0027] The bottom end of the stirring cover 3 is fixedly connected with a disruptor plate 11, which can change the flow path of the raw materials, reduce the formation of vortices and dead zones, avoid local uneven mixing or non-stirring, and thus improve the stirring effect and mixing quality.
[0028] Working principle: During use, first fix the fixing bracket 2 to the ground or other working area by bolts, and then pour the raw materials into the electric heating reactor 1 by external force, and then use external force to pull up the stirring cover 3 through the pull ring 10 and cover the top of the electric heating reactor 1, and the limiting plug rod 7 slides into the inside of the limiting plug hole 9 to limit and fix the stirring cover 3. When the electric heating reactor 1 is started for rapid heating, the motor 4 is started, and the driving end of the motor 4 drives the stirring shaft 12 to rotate clockwise. The rotation of the stirring shaft 12 drives the first turbine stirring paddle 13 and the second turbine stirring paddle 14 to rotate respectively. When the first turbine stirring paddle 13 rotates clockwise, the turbine blades inside the first turbine stirring paddle 13 push the raw materials to rotate and move upward. At this time, negative pressure is formed inside the first turbine stirring paddle 13, and the raw materials below the first turbine stirring paddle 13 move upward under the action of pressure and enter the first turbine stirring paddle 1 3, so that the rotation of the first turbine stirring paddle 13 pushes the raw materials at the bottom of the electric heating reactor 1 upward, and the clockwise rotation of the second turbine stirring paddle 14 pushes the raw materials above the second turbine stirring paddle 14 downward. During the stirring process, the strong shear force and turbulence generated by the mirror stirring of the first turbine stirring paddle 13 and the second turbine stirring paddle 14 help to break the particles or droplets in the material, increase the surface area, and thus improve the heat transfer and mass transfer rates. At this time, the raw materials between the first turbine stirring paddle 13 and the second turbine stirring paddle 14 diffuse to the surroundings, thereby stirring the raw materials to circulate and accelerate heat transfer. Since the first turbine stirring paddle 13 and the second turbine stirring paddle 14 will form a vortex when they rotate, when the vortex encounters the obstruction of the disruptor 11, it can change the flow path of the raw materials, reduce the formation of vortices and dead zones, and thus improve the stirring effect and mixing quality.
[0029] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A rapid heating device for epoxy soybean oil, comprising an electric heating reactor (1), a fixed support (2), a stirring cover (3) and a motor (4), characterized in that: The inner side of the top end of the fixed bracket (2) is fixedly connected to the middle part of the outer side of the electric heating reactor (1); the stirring cover (3) is pressed on the top end of the electric heating reactor (1); the motor (4) is fixedly mounted on the middle part of the top end of the stirring cover (3); a stirring shaft (12) is fixedly mounted on the driving end of the motor (4); and the top end of the stirring shaft (12) is rotatably connected to the middle part of the stirring cover (3) via a rotating shaft; a first lug (6) is symmetrically fixedly connected to the outer side of the stirring cover (3); and a limiting plug rod (7) is fixedly connected to the bottom end of the first lug (6).
2. The epoxidized soybean oil rapid heating device according to claim 1, characterized in that: A first turbine stirring paddle (13) is fixedly connected to the middle of the stirring shaft (12), a second turbine stirring paddle (14) is fixedly connected to the bottom end of the stirring shaft (12), and turbine blades inside the first turbine stirring paddle (13) and the second turbine stirring paddle (14) are designed in a mirror image.
3. The epoxidized soybean oil rapid heating device according to claim 1, characterized in that: A sealing inner wall (5) is fixedly connected to the inner side of the top end of the electrothermal reaction kettle (1), and a sealing rubber ring is provided on the outer side of the sealing inner wall (5).
4. The epoxidized soybean oil rapid heating device according to claim 1, characterized in that: A second lug (8) is symmetrically and fixedly connected to the outer side of the top of the electrothermal reaction kettle (1), and a limited position insertion hole (9) is provided through the second lug (8).
5. The epoxidized soybean oil rapid heating device according to claim 1, characterized in that: A pull ring (10) is symmetrically fixedly connected to the top of the stirring cover (3), and a groove is provided on the stirring cover (3) directly below the pull ring (10).
6. The epoxidized soybean oil rapid heating device according to claim 1, characterized in that: The bottom end of the stirring cover (3) is fixedly connected with a disrupting plate (11).
7. The epoxidized soybean oil rapid heating device according to claim 4, characterized in that: The limiting plug rod (7) is slidably inserted into the inside of the limiting plug hole (9).