Small printing and dyeing device

By introducing vertical lifting components and heating components into small printing and dyeing devices, combined with controllers and sensors, automated control is achieved, and the problem of excessive sample inspection time in existing printing and dyeing processes is solved, and fast and efficient printing and dyeing tests are achieved.

CN223292798UActive Publication Date: 2025-09-02FUZHOU DESHENG KNITTING & DYEING CO LTD
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Patent Information

Application Number
CN202422152229.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-09-02
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

The existing printing and dyeing processes have a long sample inspection time and cannot meet the rapid testing requirements before mass production.

Method used

A small printing and dyeing device is designed, including a printing and dyeing box, vertical lifting assembly and heating assembly. Through the controller, the timing module is integrated to realize the automatic movement and heating of the samples to be printed and dyed between the printing and dyeing pool and heating assembly, and real-time control is combined with liquid level sensor and concentration sensor to shorten the printing and dyeing and color fixing time.

Benefits of technology

It significantly shortens the printing and dyeing test time, reduces the sample inspection time by more than 50%, improves the testing efficiency and accuracy, and is suitable for rapid printing and dyeing sample inspection of textile fabrics.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of textile printing and dyeing, in particular to a small printing and dyeing device. A printing and dyeing pool, a vertical lifting assembly and a heating assembly are arranged in the printing and dyeing box, and a controller is installed on the outer side wall of the printing and dyeing box. A timing module is integrated on the controller; the vertical lifting assembly is configured to move the clamping part to the printing and dyeing pool and the installation position of the heating assembly. When a printing and dyeing test needs to be carried out on a to-be-printed and dyed sample, the to-be-printed and dyed sample is immersed into a printing and dyeing liquid to be printed and dyed by driving the vertical lifting assembly, and meanwhile, the timing module is started for timing; the vertical lifting assembly is driven to enable the to-be-printed and dyed sample to move to the heating assembly, the heating assembly is started to heat the to-be-printed and dyed sample at the same time, the timing module is started again for timing, when the preset heating duration is reached, printing and dyeing and heating are repeated, the whole printing and dyeing process is completed after multiple times, the printing and dyeing duration can be greatly shortened, and the printing and dyeing efficiency is improved. The printing and dyeing test is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of textile printing and dyeing, in particular to a small printing and dyeing device. Background Art

[0002] During the textile fabric production process, printing and dyeing is one of the processing steps. The printing and dyeing process mainly involves physical and chemical treatment of textiles, including dyeing, printing, and related pre-treatment processes. Through the physical or chemical changes between the dye and the fiber, the textile is given a certain color and gloss. However, before mass production, the printing and dyeing effect of the printing and dyeing liquid needs to be sampled and tested. If the existing printing and dyeing process is used, the sample testing time is very long. Utility Model Content

[0003] In view of this, the purpose of the present invention is to provide a small printing and dyeing device that can greatly shorten the sample inspection time.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] A small printing and dyeing device comprises a printing and dyeing box with an open top, and a printing and dyeing pool, a vertical lifting assembly, and a heating assembly respectively arranged inside the printing and dyeing box. A controller is installed on the outer wall of the printing and dyeing box; a timing module is integrated into the controller.

[0006] The printing and dyeing pool is arranged on the lower bottom surface of the printing and dyeing box, the heating assembly is arranged on the middle side wall of the printing and dyeing box, the two vertical lifting assemblies are respectively vertically installed on the inner side walls of the printing and dyeing box, and the distance between the two vertical lifting assemblies is adapted to the length of the sample to be printed and dyed, the vertical lifting assembly is provided with a connecting arm that can move in the vertical direction, and the free end of the connecting arm is provided with a clamping part, and all the clamping parts are used to jointly clamp a sample to be printed and dyed; the vertical lifting assembly is configured to move the clamping part to the printing and dyeing pool and the heating assembly installation location respectively; the vertical lifting assembly and the heating assembly are respectively electrically connected to the controller.

[0007] Furthermore, a liquid level sensor is embedded on the inner side of the wall of the printing and dyeing pool, and the liquid level sensor is electrically connected to the controller.

[0008] Furthermore, there are two liquid level sensors, which are electrically connected to the controller respectively and are respectively arranged at two different horizontal heights.

[0009] Furthermore, a concentration sensor is embedded on the inner side of the wall of the printing and dyeing pool, and the concentration sensor is electrically connected to the controller.

[0010] Furthermore, the number of the concentration sensors is more than two, and the more than two concentration sensors are electrically connected to the controller respectively and are evenly arranged on the inner side of the wall of the printing and dyeing pool.

[0011] Furthermore, the clamping portion is made of stainless steel.

[0012] Furthermore, the heating assembly includes two groups of heating units, one group of the heating units is two fixed heating sources located at the same horizontal height and arranged opposite to each other, and the other group of the heating units is two movable heating sources located at different horizontal heights. When the clamping portion is located at the installation position of the heating assembly, the two movable heating sources are respectively moved above and below the sample to be printed and dyed.

[0013] Furthermore, an indicator light is installed on the outer wall of the printing and dyeing box, and there are multiple indicator lights, which are electrically connected to the controller.

[0014] Furthermore, the printing and dyeing pool is detachably connected to the lower bottom surface of the printing and dyeing box.

[0015] Furthermore, a first magnetic block is provided on the lower surface of the printing and dyeing pool, a second magnetic block that is magnetically attracted to the first magnetic block is provided on the lower bottom surface of the printing and dyeing box, and a handle is provided on the upper end of the printing and dyeing pool.

[0016] The beneficial effects of the utility model are:

[0017] The utility model provides a small printing and dyeing device, which comprises a printing and dyeing pool, a vertical lifting component and a heating component in a printing and dyeing box, and a controller installed on the outer wall of the printing and dyeing box; a timing module is integrated on the controller; the printing and dyeing pool is arranged on the lower bottom surface of the printing and dyeing box, the heating component is arranged on the middle side wall of the printing and dyeing box, two vertical lifting components are respectively vertically installed on the inner side walls of the printing and dyeing box, and the distance between the two vertical lifting components is adapted to the length of the sample to be printed and dyed, the vertical lifting component is provided with a connecting arm which can move in the vertical direction, the free end of the connecting arm is provided with a clamping part, and all the clamping parts are used to clamp a sample to be printed and dyed together; the vertical lifting component is configured to move the clamping part to the printing and dyeing pool and the installation position of the heating component respectively; the vertical lifting component and the heating component are respectively electrically connected to the controller. Through the above-mentioned structural design, when it is necessary to conduct a printing and dyeing test on the printing and dyeing sample, the printing and dyeing liquid is first poured into the printing and dyeing pool, and then the printing and dyeing sample is installed on the clamping part. By driving the vertical lifting component, the printing and dyeing sample is immersed in the printing and dyeing liquid for printing and dyeing, and the timing module is started at the same time for timing. When the preset printing and dyeing time is reached, the vertical lifting component is driven again to move the printing and dyeing sample to the heating component and the heating component is started at the same time to heat the printing and dyeing sample, shortening the fixing time. At the same time, the timing module is started again for timing. When the preset heating time is reached, the printing and dyeing and heating are repeated. After multiple times, the entire printing and dyeing process is completed, which can greatly reduce the printing and dyeing time and is conducive to the use of printing and dyeing tests. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 The figure shows a schematic structural diagram of a small printing and dyeing device of the present invention at one angle when not heated;

[0019] Figure 2 The figure shows a schematic structural diagram of a small printing and dyeing device of the present invention from another angle when not heated;

[0020] Figure 3 Shown Figure 1 The main view;

[0021] Figure 4 Shown Figure 3 sectional view of

[0022] Figure 5 The figure shows a schematic structural diagram of a small printing and dyeing device of the present invention at one angle during heating;

[0023] Figure 6 Shown is a structural schematic diagram of a small printing and dyeing device of the present invention during heating from another angle;

[0024] Figure 7 Shown Figure 5 The main view;

[0025] Figure 8 Shown Figure 7 sectional view of

[0026] Description of Figure Numbers:

[0027] 1-printing and dyeing box; 2-printing and dyeing pool; 3. Vertical lifting component; 31-connecting arm; 32-clamping part; 4-heating component; 41-fixed heating source; 42-movable heating source; 5-sample to be printed and dyed. DETAILED DESCRIPTION

[0028] The present invention will be further described below with reference to the accompanying drawings and specific embodiments:

[0029] like Figures 1-8 As shown, the utility model provides a small printing and dyeing device, comprising a printing and dyeing box with an open top, and a printing and dyeing pool, a vertical lifting assembly, and a heating assembly respectively arranged inside the printing and dyeing box. A controller is installed on the outer wall of the printing and dyeing box; a timing module is integrated into the controller;

[0030] The printing and dyeing pool is arranged on the lower bottom surface of the printing and dyeing box, the heating assembly is arranged on the middle side wall of the printing and dyeing box, the two vertical lifting assemblies are respectively vertically installed on the inner side walls of the printing and dyeing box, and the distance between the two vertical lifting assemblies is adapted to the length of the sample to be printed and dyed, the vertical lifting assembly is provided with a connecting arm that can move in the vertical direction, and the free end of the connecting arm is provided with a clamping part, and all the clamping parts are used to jointly clamp a sample to be printed and dyed; the vertical lifting assembly is configured to move the clamping part to the printing and dyeing pool and the heating assembly installation location respectively; the vertical lifting assembly and the heating assembly are respectively electrically connected to the controller.

[0031] From the above description, it can be seen that the present invention has the following beneficial effects:

[0032] The utility model provides a small printing and dyeing device, which comprises a printing and dyeing pool, a vertical lifting component and a heating component in a printing and dyeing box, and a controller installed on the outer wall of the printing and dyeing box; a timing module is integrated on the controller; the printing and dyeing pool is arranged on the lower bottom surface of the printing and dyeing box, the heating component is arranged on the middle side wall of the printing and dyeing box, two vertical lifting components are respectively vertically installed on the inner side walls of the printing and dyeing box, and the distance between the two vertical lifting components is adapted to the length of the sample to be printed and dyed, the vertical lifting component is provided with a connecting arm which can move in the vertical direction, the free end of the connecting arm is provided with a clamping part, and all the clamping parts are used to clamp a sample to be printed and dyed together; the vertical lifting component is configured to move the clamping part to the printing and dyeing pool and the installation position of the heating component respectively; the vertical lifting component and the heating component are respectively electrically connected to the controller. Through the above-mentioned structural design, when it is necessary to conduct a printing and dyeing test on the printing and dyeing sample, the printing and dyeing liquid is first poured into the printing and dyeing pool, and then the printing and dyeing sample is installed on the clamping part. By driving the vertical lifting component, the printing and dyeing sample is immersed in the printing and dyeing liquid for printing and dyeing, and the timing module is started at the same time for timing. When the preset printing and dyeing time is reached, the vertical lifting component is driven again to move the printing and dyeing sample to the heating component and the heating component is started at the same time to heat the printing and dyeing sample, shortening the fixing time. At the same time, the timing module is started again for timing. When the preset heating time is reached, the printing and dyeing and heating are repeated. After multiple times, the entire printing and dyeing process is completed, which can greatly reduce the printing and dyeing time and is conducive to the use of printing and dyeing tests.

[0033] Furthermore, a liquid level sensor is embedded on the inner side of the wall of the printing and dyeing pool, and the liquid level sensor is electrically connected to the controller.

[0034] As can be seen from the above description, the liquid level sensor is provided to detect the current height of the printing liquid in the printing pool to control the movement stroke of the vertical lifting component.

[0035] Furthermore, there are two liquid level sensors, which are electrically connected to the controller respectively and are respectively arranged at two different horizontal heights.

[0036] From the above description, it can be seen that by providing two liquid level sensors, it can be used to determine whether the current printing and dyeing liquid in the printing and dyeing pool is excessive or insufficient, thereby facilitating timely addition of the liquid.

[0037] Furthermore, a concentration sensor is embedded on the inner side of the wall of the printing and dyeing pool, and the concentration sensor is electrically connected to the controller.

[0038] As can be seen from the above description, by providing a concentration sensor for detecting the concentration of the dyeing liquid, the concentration can be avoided from being too high or too low, and the concentration can be adjusted in time.

[0039] Furthermore, the number of the concentration sensors is more than two, and the more than two concentration sensors are electrically connected to the controller respectively and are evenly arranged on the inner side of the wall of the printing and dyeing pool.

[0040] From the above description, it can be seen that the above method can improve the concentration detection accuracy and avoid misjudgment.

[0041] Furthermore, the clamping portion is made of stainless steel.

[0042] From the above description, it can be seen that stainless steel is used to avoid corrosion, rust, etc. during long-term use, which may affect the test results.

[0043] Furthermore, the heating assembly includes two groups of heating units, one group of the heating units is two fixed heating sources located at the same horizontal height and arranged opposite to each other, and the other group of the heating units is two movable heating sources located at different horizontal heights. When the clamping portion is located at the installation position of the heating assembly, the two movable heating sources are respectively moved above and below the sample to be printed and dyed.

[0044] From the above description, it can be seen that through the above structure, not only can the heating operation of the sample to be printed and dyed be realized, but also the heating efficiency can be controlled. Specifically, the movable heating source is moved above and below the sample to be printed and dyed, thereby adjusting the distance from the heating source to the sample to be printed and dyed, thereby achieving different heating efficiencies.

[0045] Furthermore, an indicator light is installed on the outer wall of the printing and dyeing box, and there are multiple indicator lights, which are electrically connected to the controller.

[0046] From the above description, it can be seen that by setting indicator lights, the current operating status can be displayed, and the user can judge the printing and dyeing progress through customized identification methods such as different colors and different numbers of indicator lights.

[0047] Furthermore, the printing and dyeing pool is detachably connected to the lower bottom surface of the printing and dyeing box.

[0048] Furthermore, a first magnetic block is provided on the lower surface of the printing and dyeing pool, a second magnetic block that is magnetically attracted to the first magnetic block is provided on the lower bottom surface of the printing and dyeing box, and a handle is provided on the upper end of the printing and dyeing pool.

[0049] From the above description, it can be seen that a detachable connection between the printing and dyeing pool and the printing and dyeing box can be realized. Through the magnetic attraction cooperation between the first magnetic block and the second magnetic block, rapid positioning and fixation can be achieved. The handle can be used to facilitate the removal of the printing and dyeing pool for cleaning, replacement and other operations.

[0050] Several preferred embodiments or application examples are listed below to help those skilled in the art better understand the technical content of the present invention and the technical contribution made by the present invention relative to the prior art:

[0051] Preferred embodiment one:

[0052] The utility model provides a small printing and dyeing device, including a printing and dyeing box 1 with an open upper end and a printing and dyeing pool 2, a vertical lifting component 3 and a heating component 4 respectively arranged inside the printing and dyeing box 1. The printing and dyeing box 1 is in the shape of a rectangular parallelepiped, and the shape of the printing and dyeing pool 2 is also in the shape of a rectangular parallelepiped; the printing and dyeing box 1 is 100 cm long, 50 cm wide and 50 cm high.

[0053] A controller (not shown) is mounted on the outer wall of the dyeing chamber 1. The controller integrates a timing module and a storage module. The timing module is used for timing, and the storage module is used for storing preset dyeing and heating times. The controller, timing module, and storage module can all be existing products, and their electrical connections can also be implemented using existing methods.

[0054] Specifically, the printing and dyeing pool 2 is provided on the lower bottom surface of the printing and dyeing box 1, the heating component 4 is provided on the middle side wall of the printing and dyeing box 1, the two vertical lifting components 3 are respectively installed vertically on the inner side wall of the printing and dyeing box, and the distance between the two vertical lifting components 3 is adapted to the length of the sample to be printed and dyed, and the vertical lifting component 3 is provided with a connecting arm 31 that can move in the vertical direction. The connecting arm 31 is L-shaped, and the connecting arm 31 is connected to the vertical lifting component 3 corresponding to the short side of the L-shape. The connecting arm 31 corresponds to the long side of the L-shape as the free end of the connecting arm, and a stainless steel clamping part 32 is provided on the free end. The stainless steel material is used to avoid corrosion, rust, etc. caused by long-term use, thereby affecting the test results. In this embodiment, the number of clamping parts is four, and they are distributed at the four top corners of the rectangle. All clamping parts 32 are used to clamp the four corners of a sample to be printed and dyed together; wherein the clamping part is formed by the cooperation of a U-shaped buckle and a locking screw.

[0055] The vertical lifting assembly 3 is configured to move the clamping portion 32 to the printing pool and the heating assembly installation location respectively; the vertical lifting assembly 3 and the heating assembly 4 are electrically connected to the controller respectively. The vertical lifting assembly 3 adopts the existing structure of screw rod, track and moving block.

[0056] The heating assembly 4 includes two groups of heating units, one of which is composed of two fixed heating sources 41 located at the same horizontal height and arranged opposite to each other, and the other of which is composed of two movable heating sources 42 located at different horizontal heights. When the clamping portion is located at the installation position of the heating assembly, the two movable heating sources 42 are respectively moved to the top and bottom of the sample 5 to be printed and dyed. Through the above structure, not only can the heating operation of the sample to be printed and dyed be realized, but also the heating efficiency can be controlled. Specifically, the movable heating source is moved to the top and bottom of the sample to be printed and dyed, thereby adjusting the distance from the heating source to the sample to be printed and dyed, thereby achieving different heating efficiencies. In this embodiment, both the fixed heating source and the movable heating source adopt existing electric heating tubes, and are electrically connected to the controller to control their start and stop states. Among them, the movable heating source is moved to the corresponding heating position, such as the top and bottom of the sample to be printed and dyed, by a push rod of an external device fixedly connected thereto.

[0057] A liquid level sensor (not shown in the figure) is embedded on the inner side of the wall of the printing and dyeing pool, and the liquid level sensor is electrically connected to the controller. There are two liquid level sensors, each electrically connected to the controller and located at two different horizontal heights. The liquid level sensor can detect the current height of the printing and dyeing liquid in the printing and dyeing pool to control the travel of the vertical lifting assembly. By providing two liquid level sensors, it is possible to determine whether the current printing and dyeing liquid in the printing and dyeing pool is excessive or insufficient, thereby facilitating timely addition of the liquid. In this embodiment, the liquid level sensor can be an existing product.

[0058] A concentration sensor (not shown) is embedded in the inner side of the dyeing tank wall and is electrically connected to the controller. Two or more concentration sensors are provided, each electrically connected to the controller and evenly spaced on the inner side of the dyeing tank wall. Providing a concentration sensor to detect the concentration of the dyeing liquid prevents over-concentration or over-dilutement and facilitates timely concentration adjustment. This approach improves concentration detection accuracy and avoids misjudgments. In this embodiment, the concentration sensor can be an existing product.

[0059] Multiple indicator lights (not shown) are mounted on the outer wall of the printing and dyeing box and are electrically connected to a controller. The indicator lights display the current operating status, allowing the user to determine the progress of the printing and dyeing process using customized identification methods such as different colors and numbers of indicator lights. In this embodiment, the three indicator lights are readily available.

[0060] The printing and dyeing pool is detachably connected to the bottom surface of the printing and dyeing box. Specifically, a first magnetic block is provided on the bottom surface of the printing and dyeing pool, a second magnetic block is provided on the bottom surface of the printing and dyeing box, and a handle is provided at the top end of the printing and dyeing pool. The magnetic attraction between the first and second magnetic blocks enables rapid positioning and fixation, and the handle facilitates removal of the printing and dyeing pool for cleaning, replacement, and other operations. The number of first and second magnetic blocks is equal, each being four, corresponding to the four vertices of the rectangle.

[0061] The working principle of a small printing and dyeing device provided by the utility model is:

[0062] When it is necessary to conduct a printing and dyeing test on the printing and dyeing sample, first pour the printing and dyeing liquid into the printing and dyeing pool, then install the printing and dyeing sample on the clamping part, and drive the vertical lifting component to immerse the printing and dyeing sample in the printing and dyeing liquid for printing and dyeing, and at the same time start the timing module for timing. When the preset printing and dyeing time is reached, drive the vertical lifting component again to move the printing and dyeing sample to the heating component and start the heating component to heat the printing and dyeing sample, shortening the color fixing time. At the same time, start the timing module again for timing. When the preset heating time is reached, repeat the printing and dyeing and heating. After multiple times, the entire printing and dyeing process is completed, which can greatly reduce the printing and dyeing time and is conducive to the use of printing and dyeing testing. The printing and dyeing time using this solution saves more than 50% of the time required for traditional printing and dyeing processes.

[0063] The present invention has been described with reference to the above embodiments and accompanying drawings. However, the above embodiments are merely exemplary embodiments of the present invention. It should be noted that the disclosed embodiments do not limit the scope of the present invention. On the contrary, modifications and equivalents falling within the spirit and scope of the claims are intended to be within the scope of the present invention.

Claims

1. A small printing and dyeing device, characterized in that: The machine comprises a dyeing box with an open top, a dyeing pool, a vertical lifting assembly and a heating assembly respectively arranged inside the dyeing box, a controller is installed on the outer wall of the dyeing box, and a timing module is integrated on the controller; The printing and dyeing pool is arranged on the lower bottom surface of the printing and dyeing box, the heating assembly is arranged on the middle side wall of the printing and dyeing box, the two vertical lifting assemblies are respectively vertically installed on the inner side walls of the printing and dyeing box, and the distance between the two vertical lifting assemblies is adapted to the length of the sample to be printed and dyed, the vertical lifting assembly is provided with a connecting arm that can move in the vertical direction, and the free end of the connecting arm is provided with a clamping part, and all the clamping parts are used to jointly clamp a sample to be printed and dyed; the vertical lifting assembly is configured to move the clamping part to the printing and dyeing pool and the heating assembly installation location respectively; the vertical lifting assembly and the heating assembly are respectively electrically connected to the controller.

2. A small printing and dyeing device according to claim 1, characterized in that: A liquid level sensor is embedded on the inner side of the pool wall of the printing and dyeing pool, and the liquid level sensor is electrically connected to the controller.

3. A small printing and dyeing device according to claim 2, characterized in that: There are two liquid level sensors, which are electrically connected to the controller respectively and are respectively arranged at two different levels.

4. A small printing and dyeing device according to claim 1, characterized in that: A concentration sensor is embedded on the inner side of the pool wall of the printing and dyeing pool, and the concentration sensor is electrically connected to the controller.

5. A small printing and dyeing device according to claim 4, characterized in that: The number of the concentration sensors is more than two, and the more than two concentration sensors are electrically connected to the controller respectively and are evenly arranged on the inner side of the pool wall of the printing and dyeing pool.

6. A small printing and dyeing device according to claim 1, characterized in that: The clamping part is made of stainless steel.

7. A small printing and dyeing device according to claim 1, characterized in that: The heating assembly includes two groups of heating units, one of the two groups of heating units is two fixed heating sources located at the same horizontal height and arranged opposite to each other, and the other group of heating units is two movable heating sources located at different horizontal heights. When the clamping part is located at the installation position of the heating assembly, the two movable heating sources are respectively moved above and below the sample to be printed and dyed.

8. A small printing and dyeing device according to claim 1, characterized in that: An indicator light is installed on the outer side wall of the printing and dyeing box. There are multiple indicator lights, and the multiple indicator lights are electrically connected to the controller.

9. A small printing and dyeing device according to claim 1, characterized in that: The printing and dyeing pool is detachably connected to the lower bottom surface of the printing and dyeing box.

10. A small printing and dyeing device according to claim 9, characterized in that: A first magnetic block is provided on the lower surface of the printing and dyeing pool, a second magnetic block magnetically attracted to the first magnetic block is provided on the lower bottom surface of the printing and dyeing box, and a handle is provided on the upper end of the printing and dyeing pool.