Slope automatic surface finishing machine

By designing an automatic slope surface collector, the roller shaft and buffer mechanism are used to imitate manual smoothing, the problem of poor smearing quality is solved, and the slope leveling effect is achieved with high efficiency and low damage.

CN223292990UActive Publication Date: 2025-09-02ANHUI WATER CONSERVANCY DEV CO LTD
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Patent Information

Application Number
CN202421921362.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-09-02
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

In the prior art, the light quality of slope protection surfaces is poor and large equipment is not suitable for movement, resulting in high labor intensity, low efficiency, and easy to crack on the concrete surface.

Method used

A slope automatic surface collector is designed, including a roller shaft, a bracket, a driver and a buffer mechanism. The roller shaft is driven to rotate through the driver, and the smear rotates accordingly. Combined with the height adjustment mechanism and the buffer mechanism, the construction is carried out imitating the manual smear method to avoid quality problems caused by pulling and rolling.

Benefits of technology

The smoothing quality is improved, the cracks on the concrete surface are reduced, and the slope leveling is achieved efficiently, labor intensity is reduced and construction efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic slope surface finishing machine, relates to the technical field of automatic surface finishing machines, and solves the problem of poor troweling quality in the prior art. The device comprises a roll shaft, the two ends of the roll shaft are rotationally arranged on a support respectively, a height adjusting mechanism is arranged on the support, and a driver in transmission fit with the roll shaft is arranged on the support. A plurality of buffering mechanisms are arranged on the roller shaft in the circumferential direction at equal intervals, and the buffering mechanisms are all connected with wiping pieces. A supporting foundation is provided for installation of the buffer mechanism and the troweling piece by arranging the roller shaft, the roller shaft can be driven to rotate by arranging the driver to synchronously drive the troweling piece on the roller shaft to rotate along with the roller shaft, rotating power for driving the roller shaft is set, and the slope surface is troweled by simulating a manual troweling mode; the quality problem caused by a pulling and rolling mode in the prior art is avoided, and the buffering mechanism is arranged, so that certain trowelling force can be maintained, and the trowelling quality is better. By arranging the height adjusting mechanism, on one hand, the distance between the troweling piece and the concrete surface can be adjusted according to the actual scene, and on the other hand, the troweling pressure applied to the concrete surface by the troweling piece can be adjusted.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic noodle-making machines, in particular to an automatic noodle-making machine with a slope. Background Art

[0002] The compaction of slope cushion materials and the construction of slope lining panels are critical steps in the construction of pumped-storage power station banks and other earth-rock dams. The quality of this construction directly impacts the quality of the reservoir's anti-seepage panels. After the lining is completed, the resulting slope surface requires leveling to ensure a smooth, even surface. Because slopes typically have steep gradients and construction often involves formwork and segmented construction, with a small single construction length and area, large-scale finishing equipment is unsuitable for movement and use. Therefore, the leveling and finishing of slope protection surfaces currently relies almost entirely on manual labor and small trowels. This is not only labor-intensive and inefficient, but also results in poor surface smoothness and difficulty in ensuring overall quality.

[0003] Chinese utility model patent publication number CN221345309U discloses a device for finishing cast-in-place layers on steep slopes. The device comprises a connecting portion connected to a roller via a bearing, and a powered operating arm hinged to the connecting portion. By utilizing the deadweight of its own structure, the device meets the weight requirements for repeated concrete finishing and troweling. Its high component rigidity effectively reduces tool deformation during use, and the low frictional resistance of the rolling trowel significantly improves finishing efficiency.

[0004] This solution mainly relies on the roller moving along the slope to roll the surface of the concrete slope protection to achieve smoothing of the slope surface. However, in this device, the device itself does not have the ability to drive and move the roller, and can only drag the roller to move for smoothing. Since the concrete used for the slope protection is to reduce landslides and collapses during pouring, the concrete used has high requirements on dryness and wetness. Moving on the surface in the form of pulling can easily cause cracks on the surface of the concrete slope protection, resulting in poor smoothing quality. Utility Model Content

[0005] In view of the deficiencies in the above-mentioned background technology, the present invention proposes an automatic slope finishing machine, which solves the problem of poor finishing quality in the prior art.

[0006] The technical solution of the utility model is achieved as follows: a sloped automatic noodle collecting machine includes a roller shaft, both ends of the roller shaft are rotatably arranged on a bracket, the bracket is provided with a height adjustment mechanism, and the bracket is provided with a driver that cooperates with the roller shaft; a plurality of buffer mechanisms are provided on the roller shaft at equal intervals in the circumferential direction, and the buffer mechanisms are all connected with a smear.

[0007] Preferably, the bracket includes two parallel beams, and the two beams are connected by a telescopic column.

[0008] Preferably, the height adjustment mechanism includes a lead screw nut fixed on one of the beams, the lead screw nut is threadedly connected to the lead screw, the lead screw passes through the other beam and a stop cap is fixed at the end of the lead screw.

[0009] Preferably, an adjusting lever is slidably provided on the stop cap. A through hole is provided on the crossbeam for the screw to pass through, and a buffer spring is provided between the two crossbeams.

[0010] Preferably, the roller includes a central shaft, on which a roller is coaxially fixed, an end of the central shaft rotatably cooperates with a shaft seat fixed on one of the beams, and a driver is fixed on one side of the beam.

[0011] Preferably, the buffer mechanism includes mounting strips fixedly arranged on the surface of the drum at equal intervals in the circumferential direction, springs fixedly arranged on the mounting strips at equal intervals, and fixedly connected to the wiper through the springs.

[0012] Preferably, the smear is an arc-shaped piece, a connecting block is fixedly provided on the inner side of the arc-shaped piece, and the connecting block is fixedly connected to the spring.

[0013] Preferably, gaps are left between the arc-shaped pieces connected to the same mounting bar, and the arc-shaped pieces on adjacent mounting bars are staggered with their ends overlapping.

[0014] The beneficial effects of the present invention are as follows: by providing a roller shaft, a support base is provided for the installation of the buffer mechanism and the trowel; by providing a driver, the roller shaft can be driven to rotate and the trowel on the roller shaft can be driven to rotate with the roller shaft; by providing a rotational power to drive the roller shaft, the slope surface can be smoothed in a manner similar to manual smoothing, thus avoiding the quality problems caused by the pulling and rolling method in the prior art; and by providing a buffer mechanism, a certain smoothing force can be maintained, resulting in better smoothing quality. By providing a height adjustment mechanism, on the one hand, the distance of the trowel relative to the concrete surface can be adjusted according to the actual scenario, and on the other hand, the smoothing pressure applied by the trowel on the concrete surface can be adjusted. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the bracket and height adjustment mechanism of the utility model;

[0018] Figure 3This is a schematic diagram of the roller and buffer mechanism of the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the smear arrangement of the utility model;

[0020] In the figure: 1: roller, 2: height adjustment mechanism, 3: bracket, 4: buffer mechanism, 5: wiper, 6: beam, 7: telescopic column, 8: screw nut, 9: screw, 10: stop cap, 11: adjustment lever, 12: center shaft, 13: roller; 14: shaft seat, 15: mounting strip, 16: spring, 17: connecting block, 18: roller, 20: drive motor. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] like Figure 1 、 2 As shown in Example 1, an automatic noodle machine for sloped surfaces comprises a roller shaft 1, which provides support for the installation of auxiliary components. The roller shaft 1 is rotatably mounted at both ends on brackets 3, which are equipped with a height adjustment mechanism 2. Brackets 3 are also equipped with a driver that drives the roller shaft 1. In this embodiment, the driver utilizes a conventional drive motor 20. Several buffer mechanisms 4 are circumferentially and evenly spaced on the roller shaft 1. Each buffer mechanism 4 is connected to a smear 5. These buffer mechanisms maintain a certain leveling force, resulting in improved smoothing quality.

[0023] When this embodiment is in use, the optional bracket 3 is directly connected to the rear end of a conventional slipform trolley. As the slipform trolley moves to spread and vibrate the concrete, the paved concrete surface is simultaneously smoothed from the rear. When smoothing, the driver is turned on, and the driver drives the roller to rotate relative to the bracket, synchronously driving the trowel on the roller to rotate with the roller. As the trowels arranged circumferentially contact the concrete surface one by one and slide, smoothing the slope surface in a manner that simulates manual smoothing, avoiding the quality problems caused by the pulling and rolling method in the existing technology. During construction, by adjusting the height adjustment mechanism, the distance between the trowel and the concrete surface can be adjusted according to the actual scenario, and the smoothing pressure of the trowel applied by the buffer mechanism on the concrete surface can be adjusted to achieve better molding quality.

[0024] As a further optional solution, a roller 18 is provided under the bracket 3, and the roller is capable of cooperating with the track of the slipform trolley at the construction site, so that the noodle making machine is movably set on the track and moved by being pulled when the slipform trolley moves.

[0025] Example 2, based on Example 1, comprises two parallel beams 6 connected by telescopic columns 7. In this embodiment, a support bracket is fixed to one side of the upper beam, and a drive motor 20 is fixed to the bracket. The main shaft of the drive motor is connected to the roller shaft via a belt drive pair. As a further embodiment, the beams on both sides are connected by a connecting rod, thereby enhancing the structural stability and strength.

[0026] In addition, the height adjustment mechanism 2 includes a screw nut 8 fixed to one of the crossbeams 6. In this embodiment, the screw nut is welded to the crossbeam 6, and the screw nut 8 is threadedly connected to the screw 9. A through hole is provided on the other crossbeam 6 to accommodate the screw 9. The screw 9 passes through the other crossbeam 6 through the through hole, allowing the screw to slide relative to the other crossbeam 6. A stop cap 10 is fixed to the end of the screw 9, and a buffer spring is provided between the two crossbeams 6. In this embodiment, the buffer spring is disposed within the telescopic column. The telescopic column includes two outer tubes, which are nested between the ends and can slide relative to each other in the axial direction. The buffer spring is disposed between the two outer tubes, thereby contracting or expanding as the two outer tubes slide relative to each other. In addition, an adjustment lever 11 is slidably inserted into the stop cap 10. By grasping the adjustment lever, the stop cap can be rotated, thereby synchronously driving the screw to rotate.

[0027] In this embodiment, the two beams are arranged correspondingly above and below, and the screw nut is welded and fixed to the lower beam. Under normal conditions, the two beams are in a stretched state under the action of the buffer spring, and the lower end of the screw is threadedly connected to the screw nut. The lower surface of the stop cap fits the upper surface of the upper beam 6, and the roller shaft 1 is connected to the upper beam. When the height of the roller shaft needs to be adjusted, the screw is rotated by the adjusting lever. With the cooperation of the screw and the screw nut, the upper beam is pressed down through the stop cap and the buffer spring is compressed at the same time, or the stop cap is moved up, and the buffer spring is pushed up relative to the lower beam under the action of the expansion, thereby changing the height position of the roller shaft connected to the upper beam.

[0028] Example 3, based on Example 1, Figure 3 As shown, the roller shaft 1 comprises a central shaft 12, with a roller 13 coaxially fixed to the central shaft 12. The end of the central shaft 12 rotatably engages with a shaft seat 14 fixed to the upper crossbeam 6. The driver is fixed to a support bracket on one side of the upper crossbeam and is connected to the central shaft via a belt drive pair. Furthermore, in this embodiment, the shaft seat is fixed to the upper crossbeam and located between the two beams, making the structure more compact and space-efficient.

[0029] Furthermore, the buffer mechanism 4 includes mounting bars 15 fixedly mounted on the surface of the drum 13 at equal intervals around the circumference. Springs 16 are fixedly mounted on the mounting bars 15 at equal intervals and are fixedly connected to the wipers 5 via the springs 16. In this embodiment, six mounting bars are provided, welded to the drum surface. The springs 16 are welded to the mounting bars, and each wiper 5 is fixedly connected to two springs.

[0030] As a further embodiment, the trowel 5 is an arc-shaped piece, and a connecting block 17 is fixedly provided on the inner side of the arc-shaped piece, and the connecting block 17 is fixedly connected to the spring 16. The arc-shaped piece can better cooperate with the rotation of the roller to achieve sliding contact with the concrete surface for smoothing, avoiding scraping of the concrete when contacting the concrete surface, which affects the quality.

[0031] In this embodiment, Figure 4 As shown, a gap is left between the curved pieces connected to the same mounting bar 15. The gap width is smaller than the axial length of the curved piece. The curved pieces on adjacent mounting bars 15 are staggered and overlap only at their ends. This ensures that the unsmoothed area left in the gap by the curved piece on the previous mounting bar when it contacts and smoothes the concrete surface can be smoothed by the curved piece on the next mounting bar, which is more in line with the actual manual smoothing operation. At the same time, the provision of gaps can reduce the area that the curved pieces on the same mounting bar need to smooth simultaneously, avoiding the situation where a large area is smoothed in a single pass, and the reaction force generated by the concrete surface is too large, causing the smoothing machine to vibrate and affect the quality.

[0032] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A slope automatic noodle collecting machine, characterized by: The invention comprises a roller shaft (1), both ends of the roller shaft (1) are rotatably mounted on a bracket (3), a height adjustment mechanism (2) is provided on the bracket (3), and a driver for transmission cooperation with the roller shaft (1) is provided on the bracket (3); a plurality of buffer mechanisms (4) are circumferentially evenly spaced on the roller shaft (1), and each buffer mechanism (4) is connected to a smear (5).

2. The slope automatic noodle collecting machine according to claim 1, characterized in that: The bracket (3) comprises two parallel crossbeams (6), and the two crossbeams (6) are connected via a telescopic column (7).

3. The slope automatic noodle collecting machine according to claim 2, characterized in that: The height adjustment mechanism (2) comprises a screw nut (8) fixed on one of the crossbeams (6), the screw nut (8) being threadedly connected to a screw (9), the screw (9) passing through the other crossbeam (6), and a stop cap (10) being fixedly provided at the end of the screw (9).

4. The slope automatic noodle collecting machine according to claim 3, characterized in that: An adjusting lever (11) is slidably provided on the stop cap (10).

5. The slope automatic noodle collecting machine according to claim 4, characterized in that: The crossbeam (6) is provided with a through hole for the screw (9) to pass through, and a buffer spring is provided between the two crossbeams (6).

6. The slope automatic noodle collecting machine according to any one of claims 2 to 5, characterized in that: The roller shaft (1) includes a central shaft (12), a roller (13) is coaxially fixed on the central shaft (12), an end of the central shaft (12) is rotatably engaged with a shaft seat (14) fixed on one of the crossbeams (6), and a driver is fixed on the crossbeam (6).

7. The slope automatic noodle collecting machine according to claim 6, characterized in that: The buffer mechanism (4) comprises mounting strips (15) fixedly arranged at equal intervals in the circumferential direction on the surface of the roller (13), springs (16) fixedly arranged at equal intervals on the mounting strips (15), and the mounting strips (15) are fixedly connected to the wiper (5) via the springs (16).

8. The slope automatic noodle collecting machine according to claim 7, characterized in that: The smear (5) is an arc-shaped piece, on which a connecting block (17) is fixedly provided, and the connecting block (17) is fixedly connected to the spring (16).

9. The slope automatic noodle collecting machine according to claim 8, characterized in that: Gaps are left between the arc-shaped pieces connected to the same mounting strip (15), and the arc-shaped pieces on adjacent mounting strips (15) are staggered with their ends overlapping.

10. The slope automatic noodle collecting machine according to claim 1 or 9, characterized in that: The bracket (3) is provided with a roller (18).

Citation Information

Patent Citations

  • Large cross slope cast-in-place layer surface finishing device

    CN221345309U