Large-size thin plate size measuring device
Through the combination of multi-camera and light source components, the problem of inefficient detection of large-size thin plates is solved, and high-efficiency and high-precision measurement effects are achieved, avoiding the error introduced by manual participation.
Patent Information
- Application Number
- CN202422833591.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-11-20
AI Technical Summary
Existing intelligent detection equipment is inefficient and insufficient in detecting large-sized thin plates, making it difficult to meet the efficient and high-precision measurement needs.
Using the combination of multi-camera measurement components and light source components, the first motion platform drives the measurement components to move, multiple cameras take pictures at the same time to obtain data, and the second motion platform drives the light source components to move with the camera, providing backlight for the lens, and achieving efficient and accurate acquisition of thin plate data.
It improves data acquisition efficiency, realizes high efficiency and high-precision measurement of large-sized thin plates, and reduces the accuracy deviation introduced by manual participation.
Smart Images

Figure CN223295392U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of product detection, in particular to a device for measuring the size of a large-size thin plate. Background Art
[0002] Intelligent manufacturing is a key focus in building a strong manufacturing nation. Its development directly determines the quality and level of my country's manufacturing industry. It is of great significance to accelerating the construction of a modern industrial system and consolidating and strengthening the real economy. As the core equipment of intelligent manufacturing, intelligent testing equipment plays an important role in stabilizing production operations, ensuring product quality, and improving manufacturing efficiency.
[0003] Currently, the intelligent inspection equipment on the market primarily performs dimensional and defect inspection on small-sized products. However, when it comes to inspecting large-scale products, a single product often requires hundreds of inspection elements (e.g., length and width), with stringent requirements for efficiency and accuracy. Using conventional measuring equipment to inspect each element would be extremely inefficient, leading to the development of a method for measuring the dimensions of large, thin plates that improves efficiency while maintaining accuracy.
[0004] The above information disclosed in this background technology is only used to increase the understanding of the background technology of this application. Therefore, it may contain information that does not constitute the prior art known to ordinary technicians in this field. Utility Model Content
[0005] In order to solve the above technical problems, the purpose of the present invention is to provide a large-size thin plate size measuring device, which can achieve efficient and accurate acquisition of data on the size of large-size thin plates and realize high-efficiency and high-precision measurement of large-size thin plates.
[0006] In order to solve the above technical problems, the present invention proposes the following technical solutions:
[0007] The present application relates to a large-size thin plate size measuring device, comprising:
[0008] First Sports Platform;
[0009] A fixture assembly for supporting the large-sized thin plate;
[0010] a measuring assembly, which is slidably placed on the first motion platform via a sliding frame and includes a plurality of cameras arranged in parallel, wherein the lenses of the plurality of cameras are all directed toward the large-sized thin plate and are used to scan the large-sized thin plate;
[0011] A second motion platform, whose motion direction is consistent with that of the first motion platform;
[0012] The light source assembly is slidably placed on the second motion platform and moves along with the multiple cameras driven by the second motion platform to provide backlight for the multiple lenses.
[0013] In some embodiments of the present application, the clamp assembly includes:
[0014] a carrying plate, the top surface of which carries the large-sized thin plate;
[0015] Two rows of supporting legs arranged side by side, used to support the carrying plate;
[0016] The second motion platform includes a power output part, a first guide rail and a second guide rail. The first guide rail and the second guide rail are located in parallel between the two rows of support legs. The light source assembly is located below the supporting plate and is driven by the power output part to slide along the first guide rail and the second guide rail. The light emitted by the light source assembly passes through the through part on the supporting plate.
[0017] In some embodiments of the present application, the clamp assembly further comprises:
[0018] a first positioning portion for positioning the large-size thin plate in a direction perpendicular to the first guide rail;
[0019] a second positioning portion for positioning the large-size thin plate in a direction parallel to the first guide rail;
[0020] The adsorption portion is used for adsorbing the large-sized thin plate when the large-sized thin plate is placed on the carrying plate.
[0021] In some embodiments of the present application, the first positioning portion includes a plurality of first positioning cylinders, all of which are located on the carrying plate;
[0022] The second positioning portion includes a plurality of second positioning cylinders, all of which are located on the supporting plate.
[0023] In some embodiments of the present application, the first positioning portion further includes:
[0024] a plurality of first positioning blocks, each of which is located on a first side of the top surface in a direction perpendicular to the first guide rail, and the plurality of first positioning cylinders are located on a second side of the top surface opposite to the first side;
[0025] The second positioning portion further includes:
[0026] A plurality of second positioning blocks are located on a third side of the top surface along the direction of the first guide rail, and the plurality of second positioning cylinders are located on a fourth side of the top surface opposite to the third side.
[0027] In some embodiments of the present application, the measuring component includes:
[0028] a camera mounting portion, through which each camera is mounted on the sliding frame;
[0029] The light source mounting portion is fixed on the sliding frame and is used to fix the corresponding light source that provides illumination for the lens of each camera.
[0030] In some embodiments of the present application, the plurality of cameras include a first row of cameras and a second row of cameras arranged in two rows, and the two rows of cameras are respectively arranged on opposite sides of the sliding frame, and the arrangement direction of each row of cameras is perpendicular to the movement direction of the first motion platform;
[0031] The camera mounting portion includes a first camera mounting portion for mounting the first row of cameras and a second camera mounting portion for mounting the second row of cameras; the structures of the first camera mounting portion and the second camera mounting portion are identical; the light source mounting portion includes a first light source mounting portion for mounting the light source of the first row of cameras and a second light source mounting portion for mounting the light source of the second row of cameras, and the structures of the first light source mounting portion and the second light source mounting portion are identical; the first camera mounting portion includes:
[0032] a first camera mount fixed to the sliding frame;
[0033] A plurality of first camera mounting mechanisms, each first camera mounting mechanism corresponding to mounting one camera in the first row of cameras on the first camera mounting seat; the first light source mounting portion includes:
[0034] A first light source mounting seat, which is fixed on the sliding frame;
[0035] A plurality of first light source mounting mechanisms are fixed on the first light source mounting seat and are used to fix corresponding light sources for providing illumination to the lens of each camera in the first row of cameras.
[0036] In some embodiments of the present application, the first light source installation mechanism includes:
[0037] a first light source mounting plate, which is mounted on the first light source mounting seat and is used to fix the coaxial light source that provides coaxial light to the lens;
[0038] The second light source mounting plate is mounted on the first light source mounting plate and is used to fix an annular light source that provides annular light for the lens. The annular light source is closer to the large-size thin plate than the coaxial light source.
[0039] In some embodiments of the present application, the measuring device further includes:
[0040] A cover is fixed to the sliding frame and is used for covering the measuring component.
[0041] In some embodiments of the present application, the measuring device further includes:
[0042] a base, on which the first motion platform, the fixture assembly, and the second motion platform are all placed;
[0043] The outer frame is where the base, the first motion platform, the fixture assembly and the second motion platform are all located.
[0044] Compared with the prior art, the large-size thin plate size measuring device provided by this application has the following advantages and beneficial effects:
[0045] (1) When a large-sized thin plate is placed on the fixture assembly, the first motion platform moves, driving the measuring assembly to move, and multiple cameras are used to simultaneously photograph the large-sized thin plate to obtain data, thereby improving data acquisition efficiency. The second motion platform drives the light source assembly to move with the camera, providing backlight for the lens, and more accurately obtaining the thin plate data, thereby achieving accurate detection of the thin plate size;
[0046] (2) The measuring device has a high degree of automation, which reduces the amount of manual work and avoids accuracy deviation caused by human skills.
[0047] After reading the specific embodiments of the present invention in conjunction with the accompanying drawings, other features and advantages of the present invention will become more clear. BRIEF DESCRIPTION OF THE DRAWINGS
[0048] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, a brief introduction is given below to the drawings required for use in the embodiments of the present invention or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0049] Figure 1 A three-dimensional diagram of the device for measuring the size of large thin plates proposed in the present invention;
[0050] Figure 2 This is a three-dimensional diagram of the large-size thin plate size measuring device proposed by the present invention, wherein the cover and one side plate of the outer frame are removed;
[0051] Figure 3 A perspective view of the large-size thin plate size measuring device proposed by the present invention, wherein the measuring assembly, the sliding frame, the fixture assembly and one side panel of the peripheral frame are removed;
[0052] Figure 4 This is a diagram showing the coordination of the measuring assembly and the sliding frame in the large-size thin plate size measuring device proposed in the present invention;
[0053] Figure 5 This is a structural diagram of the fixture assembly and the upper thin plate in the large-size thin plate size measuring device proposed by the utility model;
[0054] Figure 6 This is a top view of the fixture assembly and the thin plate on it in the large-size thin plate size measuring device proposed by the utility model;
[0055] Figure 7 A three-dimensional diagram of the fixture assembly in the large-size thin plate size measuring device proposed by the present invention;
[0056] Figure 8 for Figure 7 Enlarged view of part A;
[0057] Reference numerals:
[0058] 100, first motion platform; 110, lead screw module; 120, third guide rail; 130, fourth guide rail; 200, second motion platform; 210, drive motor; 220, conveyor belt; 230, first guide rail; 240, second guide rail; 300, measurement assembly; 310, first row of cameras; 311, first camera; 312, first lens; 320, second row of cameras; 330, first camera mounting seat; 340, first camera mounting mechanism; 350, first light source mounting seat; 360, first light source mounting mechanism; 361, first light source mounting plate; 362, second light source mounting mechanism Mounting plate; 370, coaxial light source; 380, annular light source; 400, sliding frame; 410, transverse beam; 420, first longitudinal side beam; 430, second longitudinal side beam; 500, clamp assembly; 510, load-bearing plate; 511, through-hole; 512, placement area; 520, first row of support legs; 530, second row of support legs; 540, first positioning cylinder; 550, second positioning cylinder; 560, vacuum suction cup; 570, first positioning block; 580, second positioning block; 600, light source assembly; 700, cover; 800, base; 900, outer frame; 1000, thin plate. DETAILED DESCRIPTION
[0059] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0060] Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operate in a specific direction, and therefore cannot be understood as a limitation to the present invention.
[0061] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections. A person of ordinary skill in the art can understand the specific meanings of the above terms in the present invention based on the specific circumstances. In the description of the above embodiments, specific features, structures, materials, or characteristics can be combined in any appropriate manner in any one or more embodiments or examples.
[0062] The terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Therefore, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, unless otherwise specified, "plurality" means two or more.
[0063] In order to achieve the size measurement of large-size thin plates 1000, the present application relates to a large-size thin plate size measurement device, which uses a camera to take pictures of large-size thin plates 1000 to obtain data with high accuracy. The device does not require human intervention, avoiding deviations introduced by human participation.
[0064] See also Figures 1 to 8 The large-size thin plate measuring device includes a first motion platform 100, a fixture assembly 500, a measuring assembly 300, a second motion platform 200 and a light source assembly 600.
[0065] In some embodiments of the present application, the measuring assembly 300 is placed on the first motion platform 100 via the sliding frame 400. When the first motion platform 100 is working, the sliding frame 400 and the measuring assembly 300 thereon are driven to slide.
[0066] See also Figure 2 The first motion platform 100 includes a lead screw module 110, a third guide rail 120 and a fourth guide rail 130 arranged in parallel.
[0067] The third guide rail 120 is provided with a third slider (not shown) sliding along it, and the number of the third slider can be set as needed; the fourth guide rail 130 is provided with a fourth slider (not shown) sliding along it, and the number of the fourth slider can be set as needed.
[0068] The nut on the lead screw in the lead screw module 110 is connected to the third slider or the fourth slider, and the sliding frame 400 is connected to the third slider and the fourth slider respectively.
[0069] In some embodiments of this application, see Figure 4 The sliding frame 400 includes a transverse beam 410 and a first longitudinal side beam 420 and a second longitudinal side beam 430 connected to both ends of the transverse beam 410 .
[0070] The first longitudinal side beam 420 is connected to the third slider, the second longitudinal side beam 430 is connected to the fourth slider, and the third slider or the fourth slider is connected to the nut of the screw in the screw module 110, so that the sliding frame 400 slides along the length direction of the screw when the screw is working.
[0071] See also Figure 1 and Figure 2 , the fixture assembly 500 is used to carry the large-size thin plate 1000. In some embodiments of the present application, see Figure 2 The clamp assembly 500 is disposed below the transverse beam 410 and between the first longitudinal side beam 420 and the second longitudinal side beam 430 .
[0072] See also Figure 4 The measuring assembly 300 includes a plurality of cameras (eg, a first camera 311) arranged in parallel, the lenses of which are all directed toward the large-size thin plate 1000 (see Figure 2 ), the measuring assembly 300 is mounted on the sliding frame 400 and the large-sized thin plate 1000 is moved along the length direction of the third guide rail 120 (see Figure 2 The length of the large-size thin plate 1000 (in the direction of the solid arrow) is shorter than the length of the third guide rail 120. Therefore, when the sliding frame 400 slides along the third guide rail 120 and the fourth guide rail 130 and drives the multiple cameras to slide, the multiple cameras can fully acquire the data of the large-size thin plate 1000.
[0073] Measuring the dimensions of thin plates (such as length and width) based on these data is a commonly used algorithm in the measurement industry, and the technical solution of this application does not involve any changes to this algorithm.
[0074] Therefore, multiple cameras acquire data, which improves data acquisition efficiency, and the large amount of data acquired at the same time facilitates the measurement of multiple elements of the thin plate.
[0075] In the field of measurement technology, the light source assembly 600 is provided in conjunction with a camera to improve the accuracy of data collection and dimension measurement.
[0076] In some embodiments of this application, see Figure 3 The light source assembly 600 is set on the second motion platform 200, and the second motion platform 200 is linked with the first motion platform 100, so that the light source assembly 600 moves with the camera to provide backlight for the camera.
[0077] See also Figure 3 The second motion platform 200 may include a power output portion, a first guide rail 230 and a second guide rail 240 arranged in parallel, and the directions of the first guide rail 230, the second guide rail 240, the third guide rail 120 and the fourth guide rail 130 are parallel to each other.
[0078] In some embodiments of the present application, the power output unit includes a drive motor 210 and a power transmission mechanism, which may be a conveyor belt, a gear rack, or the like.
[0079] In some embodiments of the present application, the power transmission mechanism is a conveyor belt 220 , and the transmission direction of the conveyor belt 220 is along the length direction of the first guide rail 230 .
[0080] The first guide rail 230 is provided with a first slider (not shown) sliding along it, and the number of the first sliders can be set as needed; the second guide rail 240 is provided with a second slider (not shown) sliding along it, and the number of the second sliders can be set as needed.
[0081] The first slider or the second slider is connected to the conveyor belt 220 through a first connecting seat (not shown), and the light source assembly 600 is connected to the first slider and the second slider respectively through a second connecting seat (not shown). In this way, when the driving motor 210 is working, the power output by the driving motor 210 is transmitted to the conveyor belt 220, and then transmitted to the first connecting seat and the first slider or the second slider, so that the light source assembly 600 can slide along the first guide rail 230 and the second guide rail 240 under the drive of the first slider and the second slider.
[0082] In some embodiments of this application, see Figure 2 and Figure 3 The measuring component 300 is located on one side of the large-size thin plate 1000 and is used to take pictures of the surface of one side of the large-size thin plate 1000 (after taking pictures of the surface of one side, it is turned over to take pictures of the other opposite side surface), and the light source component 600 is located on the other side of the large-size thin plate 1000. Therefore, in some embodiments of the present application, the first guide rail 230 and the second guide rail 240 are both located on the inner side of the third guide rail 120 and the fourth guide rail 130.
[0083] In some embodiments of the present application, in order to achieve the placement of the large-sized thin plate 1000, see Figures 5 to 8The clamp assembly 500 includes a supporting plate 510 and two rows of supporting legs (denoted as a first row of supporting legs 520 and a second row of supporting legs 530), wherein the top surface of the supporting plate 510 is used to support the large-size thin plate 1000, and each supporting leg is used to support the supporting plate 510.
[0084] The length direction of the supporting plate 510 , the length direction of the large-size thin plate 1000 , the length direction of the third guide rail 120 , and the arrangement direction of each column of support legs are all consistent.
[0085] In some embodiments of the present application, refer back to Figure 2 The first guide rail 230 and the second guide rail 240 are both located between the first column of support legs 520 and the second column of support legs 530 and extend through the bottom of the carrier plate 510 . The light source assembly 600 is also located under the carrier plate 510 .
[0086] As described above, the third guide rail 120 and the fourth guide rail 130 are both located on the outside of the first column of support legs 520 and the second column of support legs 530, the supporting plate 510 is located between the first longitudinal side beam 420 and the second longitudinal side beam 430, and the measuring component 300 is located above the supporting plate 510, so that when the measuring component 300 slides along the first guide rail 230 and the second guide rail 240 driven by the sliding frame 400, the camera in the measuring component 300 scans and photographs the large-size thin plate 1000 carried on the top surface of the supporting plate 510.
[0087] As described above, the light source assembly 600 is located below the carrier plate 510 and the measuring assembly 300 is located above the carrier plate 510. Therefore, in order for the light source assembly 600 to provide backlight for the camera in the measuring assembly 300, see Figure 5 A number of through-holes (the through-holes 511 are marked in the example) are provided on the carrier plate 510. The backlight emitted by the light source assembly 600 passes through the through-holes 511 to provide backlight for the camera when taking pictures of the large-size thin plate 1000, thereby improving the accuracy of data collection.
[0088] In some embodiments of the present application, in order to better position the large-size thin plate 1000, the clamp assembly 500 also includes a first positioning portion, a second positioning portion and an adsorption portion. The first positioning portion and the second positioning portion position the thin plate 1000 in different directions of the plane where the top surface of the supporting plate 510 is located. The adsorption portion is used to adsorb the thin plate 1000 from a direction perpendicular to the supporting plate 510 to ensure that the thin plate 1000 is positioned reliably and accurately.
[0089] For the convenience of description, the width direction of the thin plate 1000 (ie, the vertical length direction of the first guide rail 230 ) is defined as the Y direction, and the length direction of the thin plate 1000 is defined as the X direction.
[0090] The first positioning part includes multiple first positioning cylinders 540, all of which are located on the supporting plate 510 and are used to position the large-size thin plate 1000 in the Y direction. The second positioning part includes multiple second positioning cylinders 550, all of which are located on the supporting plate 510 and are used to position the large-size thin plate 1000 in the X direction.
[0091] The first positioning cylinder 540 and the second positioning cylinder 550 are respectively implemented by telescopic cylinders.
[0092] A positioning plate (not shown) is provided at the free end of the telescopic rod of the telescopic cylinder. When the telescopic rod is extended, the positioning plate applies a force to the corresponding side wall of the thin plate 1000, and when the telescopic rod is retracted, the positioning plate withdraws the force on the corresponding side wall.
[0093] In some embodiments of the present application, a portion of the plurality of first positioning cylinders 540 may be disposed on one side of the top surface of the carrier plate 510 in the Y direction, and another portion may be disposed on the other side of the top surface of the carrier plate 510 in the Y direction.
[0094] In some embodiments of the present application, a portion of the plurality of second positioning cylinders 550 may be disposed on one side of the top surface of the carrier plate 510 in the X direction, and another portion may be disposed on the other side of the top surface of the carrier plate 510 in the X direction.
[0095] In order to avoid damage to the sheet 1000 caused by different forces applied by different numbers of positioning cylinders on different sides, in some embodiments of the present application, see Figure 6 The first positioning portion also includes a plurality of first positioning blocks 570, and the second positioning portion also includes a plurality of second positioning blocks 580. The plurality of first positioning blocks 570 are fixed on one side of the top surface of the carrier plate 510 in the Y direction, and the plurality of second positioning blocks 580 are fixed on one side of the top surface of the carrier plate 510 in the X direction.
[0096] Multiple first positioning cylinders 540 are arranged on the other side of the top surface of the carrier plate 510 in the Y direction, and multiple second positioning cylinders 550 are arranged on the other side of the top surface of the carrier plate 510 in the X direction. In this way, when the thin plate 1000 is placed on the top surface of the carrier plate 510, one side of the thin plate 1000 in the Y direction is first abutted against each first positioning block 570 and one side of the thin plate 1000 in the X direction is abutted against each second positioning block 580, and then the telescopic rods of the first positioning cylinders 540 are controlled to extend so that the positioning plate at their end abuts against the other side of the thin plate 1000 in the Y direction, and the telescopic rods of the second positioning cylinders 550 are extended so that the positioning plate at their end abuts against the other side of the thin plate 1000 in the X direction, thereby realizing the X- and Y-direction positioning of the thin plate 1000.
[0097] In some embodiments of the present application, the adsorption portion may be a vacuum suction cup 560 component.
[0098] See also Figure 7 and Figure 8 A plurality of placement areas 512 that penetrate the thickness of the top surface are opened at different positions on the top surface of the carrier plate 510, and a suction cup beam (not shown) is installed in the placement area 512. One end of the suction cup beam passes through the opening on the bottom surface of the carrier plate 510 and is connected to an external air pump (not shown). A vacuum suction cup 560 is provided at the other end of the suction cup beam close to the opening on the top surface of the carrier plate 510. The air pump is connected to the vacuum suction cup 560 through the air channel in the suction cup beam. Through the action of the air pump, the vacuum suction cup 560 can adsorb or detach the thin plate 1000 on the top surface of the carrier plate 510.
[0099] In some embodiments of the present application, the adsorption portion may also be a negative pressure chamber (not shown), and multiple negative pressure chambers are opened at different positions on the top surface of the supporting plate 510. The negative pressure chamber can be connected to a negative pressure production component (not shown) through a negative pressure pipeline (not shown).
[0100] When the negative pressure production component is turned on, the negative pressure production component extracts the air in the negative pressure chamber to form a vacuum negative pressure. At this time, since the thin plate 1000 is placed on the top surface of the carrier plate 510, the thin plate 1000 is firmly adsorbed and fixed on the top surface of the carrier plate 510 under the adsorption effect of the super strong vacuum negative pressure in the negative pressure chamber, thereby ensuring the stability of the thin plate 1000.
[0101] The thin plate 1000 is stabilized by an adsorption action, which is a soft contact on the thin plate 1000 and does not cause hard contact damage to the thin plate 1000.
[0102] In some embodiments of the present application, refer back to Figure 4 The measuring component 300 includes a camera mounting portion and a light source mounting portion.
[0103] The camera mounting portion is used to mount the corresponding camera on the sliding frame 400 , and the light source mounting portion is used to mount the corresponding light source for providing illumination for the lens of the corresponding camera when taking pictures on the sliding frame 400 .
[0104] As described above, the sliding frame 400 includes a transverse beam 410, a first longitudinal side beam 420 and a second longitudinal side beam 430. Therefore, in some embodiments of the present application, in order to facilitate the arrangement of multiple cameras, the multiple cameras are arranged in two rows (recorded as the first row of cameras 310 and the second row of cameras 320). The first row of cameras 310 and the second row of cameras 320 are respectively installed on opposite sides of the transverse beam 410 and the arrangement direction of each row of cameras is along the width direction of the thin plate 1000, and the number of the first row of cameras 310 and the number of the second row of cameras 320 are the same.
[0105] For the first row of cameras 310 and the second row of cameras 320 , the camera mounting portion includes a first camera mounting portion for mounting the first row of cameras 310 and a second camera mounting portion for mounting the second row of cameras 320 , and the first camera mounting portion and the second camera mounting portion have the same structure.
[0106] The light source mounting portion includes a first light source mounting portion for mounting the light sources of the first row of cameras 310 and a second light source mounting portion for mounting the light sources of the second row of cameras 320 , and the structures of the first light source mounting portion and the second light source mounting portion are the same.
[0107] The following description takes the first camera mounting portion and the first light source mounting portion as examples.
[0108] See also Figure 4 The first camera mounting portion includes a first camera mounting seat 330 and multiple first camera mounting mechanisms 340. The first camera mounting seat 330 is mounted on the sliding frame 400, specifically on one side of the transverse beam 410, and multiple first camera mounting mechanisms 340 are all mounted on the first camera mounting seat 330.
[0109] The length direction of the first camera mounting seat 330 is along the arrangement direction of the first row of cameras 310 .
[0110] A first camera mounting mechanism 340 includes a first camera main clamping block (not labeled) and a first camera auxiliary clamping block (not labeled) connected to each other, wherein the first camera main clamping block is fixed to the first camera mounting base 330 .
[0111] In some embodiments of the present application, in order to adjust the position of the camera, a long strip hole (not shown) can be opened on the first camera main clamp, and a plurality of assembly holes (not shown) corresponding to the long strip hole are opened on the first camera mounting seat 330. The arrangement direction of the plurality of assembly holes corresponds to the length direction of the long strip hole and is perpendicular to the length direction of the third guide rail 120. Thus, the distance between the camera lens and the thin plate 1000 can be adjusted.
[0112] The first light source mounting part includes a first light source mounting seat 350 and multiple first light source mounting mechanisms 360. The first light source mounting seat 350 is installed on the sliding frame 400. Specifically, the first light source mounting seat 350 is U-shaped and installed on one side of the transverse beam 410. Multiple first light source mounting mechanisms 360 are all installed on the first light source mounting seat 350.
[0113] A first light source mounting mechanism 360 is used to fix a corresponding light source that provides illumination for the first lens 312 of the first camera 311 in the first row of cameras 310 .
[0114] In order to provide sufficient illumination for the camera lens and improve the photographic effect, in some embodiments of the present application, a ring light source 380 and a coaxial light source 370 are configured for a camera. Therefore, in order to install the ring light source 380 and the coaxial light source 370, see Figure 4 The first light source mounting mechanism 360 includes a first light source mounting plate 361 and a second light source mounting plate 362 .
[0115] The first light source mounting plate 361 is installed on the first light source mounting seat 350, and is used to fix the coaxial light source 370 that provides coaxial light to the first lens 312; the second light source mounting plate 362 is installed on the first light source mounting plate 361, and is used to fix the annular light source 380 that provides annular light to the first lens 312. The annular light source 380 is closer to the large-size thin plate 1000 than the coaxial light source 370.
[0116] In order to protect the measurement component 300, in some embodiments of the present application, see Figure 1 The measuring device further includes a cover 700 fixed to the sliding frame 400 for covering the measuring component 300 without shielding the camera lens.
[0117] The usage process of the above-mentioned measuring device is described as follows.
[0118] (1) A large-sized thin plate 1000 is fed from the assembly line. A person or a robot takes the thin plate 1000 from the assembly line and places the thin plate 1000 with its A side facing upward on the top surface of the carrier plate 510.
[0119] (2) The telescopic rod of the Y-axis positioning cylinder in the fixture assembly 500 extends to clamp the thin plate 1000 in the Y-axis, and the telescopic rod of the X-axis positioning cylinder extends to clamp the thin plate 1000 in the X-axis. The vacuum pump in the fixture assembly 500 works, and the vacuum suction cup 560 sucks the thin plate 1000, and the thin plate 1000 is positioned.
[0120] (3) Control the first motion platform 100 and the second motion platform 200 to operate, so that the measuring assembly 300 and the light source assembly 600 move simultaneously. The multiple cameras in the measuring assembly 300 take flying photos of the thin plate 1000. After the photos are taken, the measuring assembly 300 and the light source assembly 600 return to the origin.
[0121] (4) The telescopic rod of the Y-axis positioning cylinder is retracted, the telescopic rod of the X-axis positioning cylinder is retracted, and the vacuum suction cup 560 is disconnected from the thin plate 1000.
[0122] (5) The thin plate 1000 is taken out manually or by a robot, turned over, and then placed on the top surface of the carrier plate 510 with the B side facing upward.
[0123] (6) Repeat the above process (2) to (4) to complete the data acquisition of the thin plate 1000.
[0124] Afterwards, the dimensions of the thin plate 1000 may be measured using existing algorithms.
[0125] In some embodiments of the present application, refer back to Figure 1 and Figure 2 The measuring device further includes a base 800 and a peripheral frame 900 .
[0126] The base 800 can be a marble base 800 , on which the first motion platform 100 (and the measuring assembly 300 and the sliding frame 400 thereon), the fixture assembly 500 and the second motion platform 200 (and the light source assembly 600 thereon) are all placed.
[0127] The first motion platform 100 , the fixture assembly 500 and the second motion platform 200 are all located within the outer frame 900 , thereby improving the aesthetics of the measuring device.
[0128] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A device for measuring the size of large thin plates, characterized in that: include: First Sports Platform; A fixture assembly for supporting the large-sized thin plate; a measuring assembly, which is slidably placed on the first motion platform via a sliding frame and includes a plurality of cameras arranged in parallel, wherein the lenses of the plurality of cameras are all directed toward the large-sized thin plate and are used to scan the large-sized thin plate; A second motion platform, whose motion direction is consistent with that of the first motion platform; The light source assembly is slidably placed on the second motion platform and moves along with the plurality of cameras driven by the second motion platform, so as to provide backlight for the plurality of lenses.
2. The large-size thin plate size measuring device according to claim 1, characterized in that: The clamp assembly comprises: a carrying plate, the top surface of which carries the large-sized thin plate; Two rows of supporting legs arranged side by side, used to support the carrying plate; The second motion platform includes a power output part, a first guide rail and a second guide rail. The first guide rail and the second guide rail are located in parallel between the two rows of support legs. The light source assembly is located below the supporting plate and is driven by the power output part to slide along the first guide rail and the second guide rail. The light emitted by the light source assembly passes through the through part on the supporting plate.
3. The large-size thin plate size measuring device according to claim 2, characterized in that: The clamp assembly further comprises: a first positioning portion for positioning the large-size thin plate in a direction perpendicular to the first guide rail; a second positioning portion for positioning the large-size thin plate in a direction parallel to the first guide rail; The adsorption portion is used for adsorbing the large-sized thin plate when the large-sized thin plate is placed on the carrying plate.
4. The large-size thin plate size measuring device according to claim 3, characterized in that: The first positioning portion includes a plurality of first positioning cylinders, all of which are located on the carrying plate; The second positioning portion includes a plurality of second positioning cylinders, all of which are located on the supporting plate.
5. The large-size thin plate size measuring device according to claim 4, characterized in that: The first positioning portion further includes: a plurality of first positioning blocks, each of which is located on a first side of the top surface in a direction perpendicular to the first guide rail, and the plurality of first positioning cylinders are located on a second side of the top surface opposite to the first side; The second positioning portion further includes: A plurality of second positioning blocks are located on a third side of the top surface along the direction of the first guide rail, and the plurality of second positioning cylinders are located on a fourth side of the top surface opposite to the third side.
6. The large-size thin plate size measuring device according to claim 1, characterized in that: The measurement component includes: a camera mounting portion, through which each camera is mounted on the sliding frame; The light source mounting portion is fixed on the sliding frame and is used to fix the corresponding light source that provides illumination for the lens of each camera.
7. The large-size thin plate size measuring device according to claim 6, characterized in that: The plurality of cameras include a first row of cameras and a second row of cameras arranged in two rows, and the two rows of cameras are respectively arranged on opposite sides of the sliding frame, and the arrangement direction of each row of cameras is perpendicular to the movement direction of the first motion platform; The camera mounting portion includes a first camera mounting portion for mounting the first row of cameras and a second camera mounting portion for mounting the second row of cameras; the structures of the first camera mounting portion and the second camera mounting portion are identical; the light source mounting portion includes a first light source mounting portion for mounting the light source of the first row of cameras and a second light source mounting portion for mounting the light source of the second row of cameras, and the structures of the first light source mounting portion and the second light source mounting portion are identical; the first camera mounting portion includes: a first camera mount fixed to the sliding frame; A plurality of first camera mounting mechanisms, each first camera mounting mechanism corresponding to mounting one camera in the first row of cameras on the first camera mounting seat; the first light source mounting portion includes: A first light source mounting seat, which is fixed on the sliding frame; A plurality of first light source mounting mechanisms are fixed on the first light source mounting seat and are used to fix corresponding light sources for providing illumination to the lens of each camera in the first row of cameras.
8. The large-size thin plate size measuring device according to claim 7, characterized in that: The first light source installation mechanism includes: a first light source mounting plate, mounted on the first light source mounting seat, for fixing a coaxial light source that provides coaxial light to the lens; The second light source mounting plate is mounted on the first light source mounting plate and is used to fix an annular light source that provides annular light for the lens. The annular light source is closer to the large-size thin plate than the coaxial light source.
9. The large-size thin plate size measuring device according to claim 1, characterized in that: The measuring device further comprises: A cover is fixed to the sliding frame and is used for covering the measuring component.
10. The large-size thin plate size measuring device according to claim 1, characterized in that: The measuring device further comprises: a base, on which the first motion platform, the fixture assembly, and the second motion platform are all placed; The outer frame is where the base, the first motion platform, the fixture assembly and the second motion platform are all located.