Large-size filter element bubbling test tool for high-precision carbon fiber stock solution filter
By designing a large-size filter element bubble test tooling for high-precision carbon fiber raw liquid filter, a detection tank, a circulation feeding mechanism and a downpressure testing mechanism, the filter element bubble test is automated, which solves the problem of low automation of existing equipment and improves the testing efficiency.
Patent Information
- Application Number
- CN202421697541.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-07-18
AI Technical Summary
The existing filter element bubbling test equipment is not very automated, and the filter element needs to be manually installed and removed, resulting in inefficiency.
A high-precision carbon fiber raw liquid filter bubble testing tool set is designed, including a detection tank, a circulating feeding mechanism, a downward pressure testing mechanism and a control system, which can automatically clamp and press the filter element for bubble testing, and the automatic testing of the filter element is achieved through the cooperation of the rotating motor and the detection motor.
The filter element bubble test is automated, the testing efficiency is improved, manual operation is reduced, and the equipment automation is improved.
Smart Images

Figure CN223295847U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filter element detection equipment, in particular to a large-size filter element bubbling test tool for a high-precision carbon fiber stock liquid filter. Background Art
[0002] The filter element bubble test is a non-destructive test method used to evaluate the structural integrity of filter elements. By measuring the pressure at which bubbles begin to form in water or other liquids at a specific pressure, the test determines the maximum pore size of the filter element and determines whether the filter element meets technical specifications. The bubble test utilizes the surface tension that must be overcome when gas is discharged through the pores of a wet filter element, resulting in the equilibrium pressure, which is the corresponding measure of the maximum pore size.
[0003] Chinese patent CN219518406U discloses a filter element bubbling test device, which adopts a technical solution including clamping the filter element by a clamping assembly and immersing the clamped filter element assembly into a detection tank by a lifting assembly to avoid personnel reaching in to perform the operation. However, this technical solution has the following disadvantages: each time the test filter element is replaced, personnel still have to install and remove it one by one, resulting in a low degree of automation. Utility Model Content
[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide a large-size filter element bubbling test tool for a high-precision carbon fiber raw liquid filter, which can effectively solve the problems in the background technology.
[0005] To achieve the above objectives, the utility model discloses a large-size filter element bubbling test fixture for a high-precision carbon fiber raw liquid filter, the technical solution of which is to include a detection cell. A circulating feeding mechanism is fixedly connected above the detection cell, the circulating feeding mechanism comprising a fixed plate with a drop opening defined in the fixed plate, a rotating plate rotatably connected above the fixed plate, a limit opening defined in the rotating plate, a movable sealing block slidably connected within the limit opening, a rotating motor disposed below the fixed plate, the output shaft of the rotating motor being connected to the rotating plate, a downward pressure testing mechanism on the side of the fixedly connected circulating feeding mechanism, the downward pressure testing mechanism comprising a support frame, a detection motor disposed at the top of the support frame, a lead screw connected to the output shaft of the detection motor, a pressure block engaged with the lead screw, a guide rod disposed on the support frame, a drag platform slidably connected to the guide rod, a spring disposed on the guide rod between the drag platform and the bottom of the support frame, a control panel disposed outside the detection cell, a controller disposed within the control panel, a microprocessor disposed within the controller, the rotating motor and the detection motor being electrically connected to the controller, and a filter element being placed on the movable sealing block.
[0006] As a preferred technical solution of the present invention, the fixing plate is fixed to the top of the detection pool by bolts.
[0007] As an optimal technical solution of the present invention, a drop opening is opened at the edge of the fixed plate, and the center line of the drop opening is in the same vertical plane as the drag platform and the pressure block. The pressure block can pass through the inside of the drop opening, so that the pressure block presses the filter element downward to pass through the inside of the drop opening until it is pressed into the detection liquid.
[0008] As an optimal technical solution of the present invention, a limit opening is provided at the edge of the rotating disk, a limit block is provided in the limit opening, there are multiple limit openings, and they are arranged in a ring array on the rotating disk, a positioning block is provided on the limit opening, a limit groove is provided on the movable sealing block, the limit block is located inside the limit groove, when the rotating disk rotates, the movable sealing block follows the rotation and will not detach, the positioning block is used to prevent the movable sealing block from detaching from above, and a rubber sealing layer is provided on the surface of the movable sealing block.
[0009] As a preferred technical solution of the present invention, guide rods are provided on both sides of the support frame, a screw is rotatably connected to the middle portion of the support frame, and the screw is connected to the output shaft of the detection motor.
[0010] As an optimal technical solution of the present invention, a through hole is opened in the middle of the pressing block, a hose is provided on the top of the pressing block, the through hole is connected to the hose, a rubber sealing layer is provided on the lower surface of the pressing block, the hose is connected to the air outlet of the air pump, the air pump is electrically connected to the controller, and the air pump is used to blow the gas into the filter element through the hose to perform a filter element bubbling test.
[0011] As an optimal technical solution of the present invention, a support wheel is provided at the bottom of the trolley, and the support wheel rotates to the side of the support frame. When the trolley and the pressure block clamp the filter element, the support wheel is used to support the trolley to place the other side of the trolley tilted without affecting the up and down sliding.
[0012] As a preferred technical solution of the present invention, observation windows are provided on four sides of the detection pool, and there is detection liquid in the detection pool. The observation windows are used to observe the situation of the bubbling test.
[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention places a plurality of filter elements on the movable sealing block between a plurality of positioning blocks, so that the equipment can automatically perform a bubbling test; by arranging the pressing block and the dragging platform, the pressing block is pressed downward to press the filter element and the dragging platform into the detection liquid in the detection tank; the upper and lower ends of the filter element are sealed by the downward pressure of the pressing block and the upward force of the dragging platform and the spring, thereby realizing automatic sealing and bubbling test. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the structure of the utility model Figure 1 ;
[0015] Figure 2 This is a schematic diagram of the structure of the utility model Figure 2 ;
[0016] Figure 3 This is a schematic diagram of the structure of the utility model Figure 3 ;
[0017] Figure 4 This is a distribution diagram of the movable sealing blocks of the utility model;
[0018] Figure 5 This is a schematic diagram of the structure of the rotating disk of the utility model;
[0019] Figure 6 This is a schematic diagram of the structure of the movable sealing block of the utility model;
[0020] Figure 7 This is a schematic diagram of the structure of the downward pressure testing mechanism of the utility model;
[0021] Figure 8 This is a schematic diagram of the testing process of the utility model.
[0022] In the figure: 1. Detection pool; 101. Observation window; 2. Fixed plate; 201. Drop port; 3. Rotating motor; 4. Rotating plate; 401. Limit port; 402. Limit block; 5. Positioning block; 6. Movable sealing block; 601. Limit slot; 7. Support frame; 8. Detection motor; 9. Lead screw; 10. Guide rod; 11. Spring; 12. Drag platform; 1201. Support wheel; 1202. Side wing; 13. Press block; 1301. Hose; 14. Control panel; 15. Filter element. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example
[0024] like Figures 1 to 8As shown, the utility model discloses a large-size filter element bubbling test tool for a high-precision carbon fiber raw liquid filter. The technical solution adopted is that it includes a detection pool 1, and the detection pool 1 is provided with observation windows 101 on all four sides. A circulating feeding mechanism is provided on the top of the detection pool 1. The circulating feeding mechanism includes a fixed disk 2, and the fixed disk 2 is fixedly connected to the top of the detection pool 1. A drop port 201 is provided on the fixed disk 2. The bottom of the fixed disk 2 is fixedly connected to a rotating motor 3, and the top of the fixed disk 2 is rotatably connected to a rotating disk 4. The rotating disk 4 is connected to the output shaft of the rotating motor 3, and a limit port is provided on the rotating disk 4. 401, limit blocks 402 are provided on both sides of the limit opening 401, there are four limit openings 401, and the ring array is connected to the rotating disk 4, the limit opening 401 is slidably connected to the movable sealing block 6, the surface of the movable sealing block 6 has a rubber sealing layer, and limit grooves 601 are provided on both sides of the movable sealing block 6, the limit blocks 402 are located inside the limit grooves 601, and a positioning block 5 is provided at the limit opening 401 of the rotating disk 4, and a downward pressure test mechanism is provided on the side of the circulating feeding mechanism, and the downward pressure test mechanism includes a support frame 7, and the support frame 7 is fixed to the bottom of the detection pool 1. The middle part of the support frame 7 is rotated to connect the lead screw 9, and a detection motor 8 is provided on the top of the support frame 7. The output shaft of the detection motor 8 is connected to the lead screw 9. The lead screw 9 engages with a pressure block 13, and a driving nut is provided on the pressure block 13. The lead screw 9 drives the pressure block 13 to move up and down through the driving nut. The bottom surface of the pressure block 13 has the rubber sealing layer, and a through hole is provided in the middle of the pressure block 13. A hose 1301 is provided on the top of the pressure block 13, and the through hole is connected to the hose 1301. The other end of the hose 1301 is connected to the air pump. There are guide rods 10 on both sides of the support frame 7, and the guide rods 10 slide up The dragging platform 12 is dynamically connected, and a support wheel 1201 is provided at the bottom of the dragging platform 12. The support wheel 1201 rolls to the side of the support frame 7, and the dragging platform 12 can pass through the drop port 201. Side wings 1202 are provided on both sides of the dragging platform 12, and the side wings 1202 are larger than the drop port 201. A spring 11 is provided on the guide rod 10 between the dragging platform 12 and the bottom plate of the detection pool 1, and a control panel 14 is provided on the detection pool 1. A controller is provided in the control panel 14, and the controller does not have a microprocessor. The rotating motor 3, the detection motor 8 and the air pump are electrically connected to the controller.
[0025] The working principle of the utility model is as follows: the program is recorded in the control panel 14, and the filter element 15 is placed on the movable sealing block 6 between the positioning blocks 5. Figure 3As shown, the detection motor 8 rotates to drive the screw 9 to rotate, and the screw 9 drives the pressure block 13 to move downward. The pressure block 13 is pressed on the filter element 15 and continues to press downward. The pressure block 13 presses the filter element 15 and the movable sealing block 6 tightly on the drag platform 12. When the pressure of the pressure block 13 is greater than the supporting force of the spring 11, the spring 11 is compressed, and the pressure block 13 presses the filter element 15, the movable sealing block 6 and the drag platform 12 downward together until they are pressed into the detection liquid. Figure 8 As shown, at this time, the air pump is started, and the air flow enters the filter element 15 from the hose 1301, and the gas seeps out from the gap of the filter element 15 to generate bubbles. From the observation window 101, observe whether the bubbles are uniform, and the bubbling test is completed. After the test is completed, the detection motor 8 rotates in the opposite direction, the pressure block 13 moves upward, and the drag table 12 moves upward due to the upward elastic force of the spring 11 until the side wing 1202 abuts against the bottom of the fixed plate 2 and the drag table 12 will no longer move. The pressure block 13 continues to move upward, so that the pressure block 13 and the filter element 15 are separated, and the rotating motor 3 rotates, driving the rotating disk 4 to rotate, so that the next limit port 401, the movable sealing block 6 and the filter element 15 are aligned to the drop port 201 position, and the test action is repeated to complete the repeated test.
[0026] The circuits and mechanical connections involved in the present invention are conventional means used by those skilled in the art, and technical inspiration can be obtained through a limited number of experiments, and they belong to common knowledge.
[0027] Components not described in detail herein are prior art.
[0028] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A large-size filter element bubbling test tool for a high-precision carbon fiber raw liquid filter, comprising a detection cell (1), characterized in that: A circulating feeding mechanism is fixedly connected above the detection pool (1), and the circulating feeding mechanism comprises a fixed disk (2), a drop opening (201) is provided on the fixed disk (2), a rotating disk (4) is rotatably connected above the fixed disk (2), a limiting opening (401) is provided on the rotating disk (4), and a movable sealing block (6) is slidably connected in the limiting opening (401), a rotating motor (3) is provided below the fixed disk (2), and an output shaft of the rotating motor (3) is connected to the rotating disk (4), a downward pressure test mechanism is provided on the side of the fixedly connected circulating feeding mechanism, and the downward pressure test mechanism comprises a support frame (7), The support frame (7) has a detection motor (8) on the top, the output shaft of the detection motor (8) is connected to the lead screw (9), the lead screw (9) has an engaging pressure block (13), the support frame (7) has a guide rod (10), the guide rod (10) is slidably connected to the drag platform (12), the guide rod (10) is provided with a spring (11) between the drag platform (12) and the bottom of the support frame (7), the detection pool (1) has a control panel (14) on the outside, the control panel (14) has a controller, the controller has a microprocessor, the rotating motor (3) and the detection motor (8) are electrically connected to the controller.
2. The large-size filter element bubbling test tool for a high-precision carbon fiber stock liquid filter according to claim 1 is characterized by: The fixed plate (2) is fixed to the top of the detection pool (1) via bolts.
3. The large-size filter element bubbling test tool for a high-precision carbon fiber stock liquid filter according to claim 2 is characterized by: A drop opening (201) is provided at the edge of the fixed plate (2), and a center line of the drop opening (201) is in the same vertical plane as the drag platform (12) and the pressing block (13), so that the pressing block (13) can pass through the inside of the drop opening (201).
4. The large-size filter element bubbling test tool for a high-precision carbon fiber stock liquid filter according to claim 1 is characterized by: A limiting opening (401) is provided at the edge of the rotating disk (4), a limiting block (402) is provided in the limiting opening (401), a plurality of limiting openings (401) are provided, and the limiting openings (401) are arranged in a circular array on the rotating disk (4), a positioning block (5) is provided on the limiting opening (401), a limiting groove (601) is provided on the movable sealing block (6), the limiting block (402) is located inside the limiting groove (601), and a rubber sealing layer is provided on the surface of the movable sealing block (6).
5. The large-size filter element bubbling test tool for a high-precision carbon fiber stock liquid filter according to claim 1 is characterized by: There are guide rods (10) on both sides of the support frame (7), and the middle part of the support frame (7) is rotatably connected to a lead screw (9), and the lead screw (9) is connected to the output shaft of the detection motor (8).
6. The large-size filter element bubbling test tool for a high-precision carbon fiber stock liquid filter according to claim 3 is characterized by: A through hole is provided in the middle of the pressing block (13), a hose (1301) is provided on the top of the pressing block (13), the through hole is connected to the hose (1301), a rubber sealing layer is provided on the lower surface of the pressing block (13), the hose (1301) is connected to the air outlet of the air pump, and the air pump is electrically connected to the controller.
7. The large-size filter element bubbling test tool for a high-precision carbon fiber stock liquid filter according to claim 1 is characterized by: The bottom of the drag platform (12) is provided with a support wheel (1201), and the support wheel (1201) rotates to the side of the support frame (7).
8. The large-size filter element bubbling test tool for a high-precision carbon fiber stock liquid filter according to claim 1 is characterized by: The detection pool (1) is provided with observation windows (101) on four sides, and the detection pool (1) contains detection liquid.
Citation Information
Patent Citations
Filter element bubbling testing device
CN219518406U