Ultrasonic detection device based on solid coupling
By using a solid-coupled flexible layer and a reservoir assembly to clamp the parts to be tested in the ultrasonic detection device, the liquid coupling agent pollution problem is solved, and the parts are clean detection and multiple information acquisition are achieved.
Patent Information
- Application Number
- CN202421990530.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-08-16
AI Technical Summary
In the existing ultrasonic detection technology, the parts to be tested need to be completely immersed in the liquid coupling agent, resulting in part contamination and detection equipment contamination, and the clamping operation is complicated.
Using an ultrasonic detection device based on solid coupling, by clamping the part to be tested between the two reservoir components and setting a solid coupling flexible layer on its contact surface, the probe assembly extends into the liquid coupling agent for detection, avoiding the parts from directly contacting the liquid coupling agent.
The parts to be tested are not contaminated by liquid coupling agent, have a compact structure and simple operation, and provide more detection information such as states under different pressures.
Smart Images
Figure CN223295928U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ultrasonic detection equipment, in particular to an ultrasonic detection device based on solid coupling. Background Art
[0002] In existing technology, the testing solution for the part to be tested is to immerse the part and the ultrasonic probe in a reservoir filled with liquid couplant to isolate the air (the acoustic impedance matching between air and the part is poor during ultrasonic testing, and bubbles trapped at the interface significantly affect the scanning imaging). A single-element ultrasonic probe is used to perform reflection imaging analysis on the part to be tested, or two single-element probes are placed on either side of the part to be tested for transmission imaging analysis. The movement during the test process is as follows:
[0003] The part to be tested is immersed in liquid coupling agent and placed vertically and fixed. During the testing process, the probe moves back and forth in a certain plane to scan the part to be tested and obtain ultrasonic imaging in the corresponding scanning area.
[0004] However, during the testing process, the part to be tested needs to be completely immersed in the liquid coupling agent, which may contaminate the part to be tested itself. In addition, the liquid coupling agent may be easily brought out during the clamping operation of the part to be tested, thereby contaminating the testing equipment.
[0005] In summary, it is urgent to develop an ultrasonic detection device that does not directly contact the liquid coupling agent. Utility Model Content
[0006] In response to the shortcomings of the above-mentioned existing production technology, the applicant provides an ultrasonic testing device based on solid coupling, which can prevent the parts to be tested from directly contacting the liquid coupling agent, thereby avoiding contamination of the parts to be tested by the liquid coupling agent, and has wide applicability.
[0007] The technical solutions adopted in this utility model are as follows:
[0008] An ultrasonic detection device based on solid coupling includes a main body base, on which a first liquid reservoir assembly and a second liquid reservoir assembly are arranged. The first liquid reservoir assembly and the second liquid reservoir assembly are arranged vertically. After the first liquid reservoir assembly and the second liquid reservoir assembly move toward each other, they abut against each other and fit tightly together. A solid coupling flexible layer is attached to the opposing surfaces of the first liquid reservoir assembly and the second liquid reservoir assembly; a part to be tested is clamped between the first liquid reservoir assembly and the second liquid reservoir assembly, and a probe assembly is arranged above the part to be tested.
[0009] As a further improvement of the above technical solution:
[0010] Preferably, the relative motion between the first liquid reservoir assembly and the second liquid reservoir assembly is a linear motion.
[0011] Preferably, the second liquid reservoir assembly is mounted on the limiting support assembly, and the first liquid reservoir assembly is assembled on the driving assembly; the first liquid reservoir assembly is driven by the driving assembly and moves in the direction facing the opposite surface of the second liquid reservoir assembly.
[0012] Preferably, the first liquid reservoir assembly is matched with a guide assembly in the direction of movement; during the relative movement of the first liquid reservoir assembly and the second liquid reservoir assembly, the first liquid reservoir assembly in motion is guided by the guide assembly.
[0013] Preferably, during the relative movement of the first reservoir assembly and the second reservoir assembly, the solid coupling flexible layer on the opposite surfaces between the first reservoir assembly and the second reservoir assembly abuts against and clamps the part to be tested.
[0014] Preferably, the cavities of the first liquid reservoir assembly and the second liquid reservoir assembly are both filled with liquid coupling agent, ensuring that the liquid level exceeds the uppermost end of the part to be tested, and the probe assembly extends into the liquid coupling agent and is located on both sides of the part to be tested for ultrasonic testing.
[0015] Preferably, the probe assembly includes a base body, a slide rail arranged on the base body and extending in a straight direction, and a slide table slidably arranged on the slide rail; a mounting frame is provided on the slide table, and a first probe and a second probe arranged opposite to each other are respectively configured on the mounting frame, and the first probe and the second probe respectively match and correspond to the first liquid reservoir assembly and the second liquid reservoir assembly.
[0016] Preferably, the first probe and the second probe are located on both sides of the part to be measured and are displaced up, down, left, and right in a plane.
[0017] Preferably, the first liquid reservoir assembly is provided with a force sensor for detecting the pressure on the part to be tested on a side away from the second liquid reservoir assembly, so as to detect the part to be tested under different pressure conditions.
[0018] Preferably, a limiting unit is provided on the side of the second liquid reservoir assembly away from the first liquid reservoir assembly, and the limiting unit abuts against the second liquid reservoir assembly during the relative movement of the first liquid reservoir assembly and the second liquid reservoir assembly, so that the second liquid reservoir assembly always maintains a vertical setting state.
[0019] The beneficial effects of the utility model are as follows:
[0020] The utility model has a compact structure. Through the clamping fit between the two liquid reservoirs and the provision of a solid coupling flexible layer on the contact surface with the part to be tested, the probe assembly extends into the liquid coupling gel in the liquid reservoir to perform ultrasonic detection. During the entire process, the part to be tested does not come into contact with the liquid coupling agent, so the part to be tested will not be contaminated.
[0021] The utility model also has the following advantages:
[0022] (1) The present invention configures a guide assembly during the movement from the first liquid reservoir to the second liquid reservoir, and the guide assembly can stabilize the direction of the movement process;
[0023] (2) The utility model is equipped with a force sensor, which can detect the state of the part to be tested under different pressures, providing more information for the detection of the part to be tested. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0025] Figure 2 This is a schematic diagram of the probe assembly structure of the present utility model.
[0026] Figure 3 This is a structural front view of the first liquid reservoir assembly of the present utility model.
[0027] Figure 4 for Figure 3 rear view.
[0028] Figure 5 This is a schematic structural diagram of the second liquid reservoir assembly of the present invention.
[0029] Figure 6 It is a structural diagram of the pushing component and the guiding component of the utility model.
[0030] Figure 7 It is a structural diagram of the position limiting support assembly of the present utility model.
[0031] Figure 8 It is a structural schematic diagram of the limiting unit of the present utility model.
[0032] Figure 9 This is a structural schematic diagram of a part to be tested in the utility model.
[0033] Wherein: 1. Probe assembly; 2. First liquid reservoir assembly; 3. Second liquid reservoir assembly; 4. Drive assembly; 5. Main body base; 6. Guide assembly; 7. Part to be tested; 8. Lead frame; 9. Limit support assembly;
[0034] 11. Mounting frame; 12. First probe; 13. Second probe;
[0035] 21. First liquid reservoir; 22. Linear bearing; 23. Force sensor; 24. Liquid reservoir bottom plate; 25. First solid coupling flexible layer;
[0036] 31. Second liquid reservoir; 32. Second solid coupling flexible layer; 33. Connecting spring; 34. Support shaft; 35. Limit block; 36. Electrode clamp; 37. Charge and discharge electrodes; 38. Edge sealing plate;
[0037] 41. Pushing motor; 42. Linear module; 43. Linear module slider; 44. Push plate;
[0038] 61. Guide shaft mounting seat; 62. Guide shaft; 63. Linear guide rail; 64. Guide rail slider;
[0039] 71. Part body; 72. Tab; 73. Edge sealing;
[0040] 91. Support shaft mounting seat; 92. Limiting unit;
[0041] 921. Limit bolt mounting seat; 922. Limit adjustment bolt. DETAILED DESCRIPTION
[0042] The specific implementation of the present utility model will be described below with reference to the accompanying drawings.
[0043] like Figures 1 to 9 As shown, the solid-coupling-based ultrasonic detection device of this embodiment includes: a main body base 5; a first liquid reservoir assembly 2 and a second liquid reservoir assembly 3 are arranged on the main body base 5, and the first liquid reservoir assembly 2 and the second liquid reservoir assembly 3 are arranged vertically. After the first liquid reservoir assembly 2 and the second liquid reservoir assembly 3 move toward each other, they abut against each other and fit tightly together, and a solid-coupling flexible layer is attached to the opposite surfaces of the first liquid reservoir assembly 2 and the second liquid reservoir assembly 3; a part to be tested 7 is clamped between the first liquid reservoir assembly 2 and the second liquid reservoir assembly 3, and a probe assembly 1 for ultrasonic detection of the part to be tested 7 is matched.
[0044] During the testing process of this embodiment, as the first and second reservoir assemblies 2 and 3 move toward each other, the solid coupling flexible layers on the opposing surfaces of the first and second reservoir assemblies 2 and 3 abut and clamp against the part under test 7. Both the first and second reservoir assemblies 2 and 3 contain liquid couplant, ensuring that the liquid level exceeds the top of the part under test 7. The probe assembly 1 extends into the liquid couplant and is positioned on both sides of the part under test 7 to perform ultrasonic testing. The movement of the first and second reservoir assemblies 2 and 3 toward each other is linear.
[0045] In this embodiment, the first reservoir assembly 2 comprises a first reservoir 21 containing a liquid coupling agent. The first reservoir 21 is mounted on a reservoir base plate 24. A force sensor 23 is mounted on the outer side of the first reservoir 21 that does not contact the part 7 to be tested. The push plate 44 of the drive assembly 4 interfaces with the force sensor 23 to detect the part 7 under different pressure conditions. A first solid coupling flexible layer 25 is disposed on the inner side of the first reservoir 21 that contacts the part 7 to be tested.
[0046] The structure of the second liquid reservoir assembly 3 is as follows: it includes a second liquid reservoir 31, in which a liquid coupling agent is filled; support shafts 34 are provided on both sides of the second liquid reservoir 31 and are assembled with the support shaft mounting seat 91 in the position-limiting support assembly 9 through the support shafts 34; a limit block 35 is provided at the bottom of the second liquid reservoir 31, and the limit block 35 cooperates and offsets with the limit unit 92 in the position-limiting support assembly 9 to achieve position limiting of the second liquid reservoir 31; and a second solid coupling flexible layer 32 is provided on the side of the second liquid reservoir 31 that contacts the part to be tested 7.
[0047] In this embodiment, the second liquid reservoir assembly 3 is mounted on the limit support assembly 9, and the first liquid reservoir assembly 2 is assembled on the drive assembly 4; the first liquid reservoir assembly 2 is driven by the drive assembly 4, with the direction of movement toward the opposite surface of the second liquid reservoir assembly 3 being the direction;
[0048] Specifically, the structure of the position-limiting support assembly 9 is as follows: it includes a support shaft mounting seat 91 and a position-limiting unit 92. The support shaft mounting seat 91 cooperates with the support shafts 34 on both sides of the second liquid reservoir assembly 3. The support shaft mounting seat 91 is used to support the second liquid reservoir assembly 3. The position-limiting unit 92 is used to limit the rear portion of the second liquid reservoir assembly 3 when the first liquid reservoir assembly 2 and the second liquid reservoir assembly 3 are in contact.
[0049] Furthermore, the limiting unit 92 is achieved by setting a limiting member on a side of the second liquid reservoir assembly 3 away from the first liquid reservoir assembly 2. The limiting member can be a screw, bolt, screw or block assembled on the mounting base as needed.
[0050] Furthermore, the structure of the limiting unit 92 is as follows: it includes a limiting bolt mounting seat 921, the limiting bolt mounting seat 921 is set on the main base 5, and a limiting adjustment bolt 922 is assembled on the limiting bolt mounting seat 921, and the limiting adjustment bolt 922 is abutted against the back end of the second liquid reservoir 31 of the second liquid reservoir assembly 3. The limiting adjustment bolt 922 is used to support the rear of the second liquid reservoir 31 when the second liquid reservoir assembly 3 is tightly fitted with the first liquid reservoir assembly 2.
[0051] Furthermore, the driving component 4 applies power to the push plate 44 connected to the first liquid reservoir component 2 through a power driving device to move the first liquid reservoir component 2 toward the second liquid reservoir component 3; the power driving device can be a motor, cylinder or hydraulic system, etc. that can be selected as needed.
[0052] Furthermore, the structure of the driving component 4 is as follows: it includes a pushing motor 41 installed under the main base 5 and a linear module 42 installed on the main base 5, and the linear module slider 43 is assembled on the linear module 42, and the linear module slider 43 is driven by the pushing motor 41 to move on the linear module 42 along the length direction of the linear module 42; the linear module slider 43 is fixedly connected to the push plate 44, and the push plate 44 pushes the first liquid reservoir component 2 toward the second liquid reservoir component 3.
[0053] In this embodiment, a guide assembly 6 is also provided in the direction of movement of the first liquid reservoir assembly 2; during the relative movement of the first liquid reservoir assembly 2 and the second liquid reservoir assembly 3, the first liquid reservoir assembly 2 in motion is guided by the guide assembly 6; specifically, the structure of the guide assembly 6 is as follows: it includes a guide shaft mounting seat 61 and a linear guide rail 63, a guide shaft 62 is assembled on the guide shaft mounting seat 61, and a guide rail slider 64 is assembled on the linear guide rail 63; the guide shaft 62 is provided with a linear bearing 22 of the first liquid reservoir assembly 2, and the linear bearing 22 slides along the length direction of the guide shaft 62; the guide rail slider 64 is fixedly connected to the liquid reservoir bottom plate 24, and the guide rail slider 64 slides along the length direction of the linear guide rail 63.
[0054] In this embodiment, the probe assembly 1 includes a base body, a slide rail provided on the base body and extending in a straight direction, and a slide table slidably provided on the slide rail; a mounting frame 11 is provided on the slide table, and a first probe 12 and a second probe 13 arranged opposite to each other are respectively configured on the mounting frame 11, and the first probe 12 and the second probe 13 are matched with the first liquid reservoir assembly 2 and the second liquid reservoir assembly 3 respectively; wherein, during the detection process, the first probe 12 and the second probe 13 are located on both sides of the part to be tested 7 and move up and down and left and right in the plane.
[0055] In this embodiment, a limiting unit 92 is provided on the side of the second liquid reservoir assembly 3 away from the first liquid reservoir assembly 2. The limiting unit 92 abuts against the second liquid reservoir assembly 3 during the relative movement of the first liquid reservoir assembly 2 and the second liquid reservoir assembly 3, so that the second liquid reservoir assembly 3 always maintains a vertical setting state.
[0056] In this embodiment, further, the part to be tested 7 is a flat-plate part, which includes but is not limited to any one of a battery, a wafer, a composite board, a vehicle body panel, an engine cover, a vehicle door, a circuit board, a heat sink, an electronic device housing, an aircraft cabin door, or an aircraft partition. For example, in this embodiment, the part to be tested 7 is set to be a battery;
[0057] Furthermore, the battery structure includes a part body 71, a tab 72 is provided on the top of the part body 71, and a sealing edge 73 is provided on the back side of the tab 72 which is higher than the frame position of the part body 71; the battery is attached to the second solid coupling flexible layer 32.
[0058] In this embodiment, for example, a lead frame 8 may be mounted on the top of one side of the guide shaft mounting seat 61 , and the lead frame 8 is used to guide the wires in the electrical connection.
[0059] In the actual operation of this embodiment, taking a battery as the component to be tested 7 as an example, the detection process is as follows:
[0060] The battery is attached to the second solid-coupling flexible layer 32, with the battery's edge seal 73 covered by the edge seal pressing plate 38. Both sides of the edge seal pressing plate 38 are connected to one end of the connecting spring 33, and the other end of the connecting spring 33 is connected to the outer wall of the second liquid reservoir 31. The battery's tab 72 is electrically connected to the charge and discharge electrodes 37, and the top of the charge and discharge electrodes 37 is fixed by the electrode clamp 36. The other end of the charge and discharge electrodes 37 is connected to the charging and discharging equipment to observe the battery's status during the charging and discharging process.
[0061] The driving assembly 4 operates to drive the first liquid reservoir assembly 2 to move along the linear direction of the guide assembly 6 toward the second liquid reservoir assembly 3, bringing the first liquid reservoir assembly 2 and the second liquid reservoir assembly 3 closer together and clamping the battery. The solid coupling flexible layer located between the liquid reservoir and the battery ensures a tight fit between the battery surface and the liquid reservoir, while removing air.
[0062] Finally, the probe assembly 1 works, and the first probe 12 and the second probe 13 enter the corresponding first liquid reservoir assembly 2 and the second liquid reservoir assembly 3 respectively. The cavities of the first liquid reservoir assembly 2 and the second liquid reservoir assembly 3 are both filled with liquid coupling agent to ensure that the liquid level height exceeds the top of the battery. The first probe 12 and the second probe 13 are located on both sides of the battery and move up, down, left and right in the plane to achieve ultrasonic detection of the battery.
[0063] The utility model has a reasonable structure and is easy to operate. Through the clamping fit between the two liquid reservoirs and the provision of a solid coupling flexible layer on the contact surface with the part 7 to be tested, the probe assembly 1 is inserted into the liquid coupling glue in the liquid reservoir to perform ultrasonic detection. During the entire process, the part 7 to be tested does not come into contact with the liquid coupling agent, and no contamination is caused.
[0064] The above description is an explanation of the utility model, not a limitation of the utility model. The scope of the utility model is defined by the claims. Any form of modification can be made within the scope of protection of the utility model.
Claims
1. An ultrasonic detection device based on solid coupling, characterized in that: include: Main body base (5); A first liquid reservoir assembly (2) and a second liquid reservoir assembly (3) are arranged on the main body base (5); the first liquid reservoir assembly (2) and the second liquid reservoir assembly (3) are arranged vertically; the first liquid reservoir assembly (2) and the second liquid reservoir assembly (3) move toward each other and then abut against each other and fit tightly together; and a solid coupling flexible layer is attached to the opposing surfaces of the first liquid reservoir assembly (2) and the second liquid reservoir assembly (3); A part to be tested (7) is sandwiched between the first liquid reservoir assembly (2) and the second liquid reservoir assembly (3), and a probe assembly (1) for ultrasonic testing of the part to be tested (7) is matched therewith.
2. The solid-state coupling-based ultrasonic detection device according to claim 1, wherein: The relative motion between the first liquid reservoir assembly (2) and the second liquid reservoir assembly (3) is a linear motion.
3. The solid-state coupling-based ultrasonic detection device according to claim 2, wherein: The second liquid reservoir assembly (3) is mounted on the position-limiting support assembly (9), and the first liquid reservoir assembly (2) is assembled on the driving assembly (4); The first liquid reservoir component (2) is driven by the driving component (4) and moves in a direction facing the opposite surface of the second liquid reservoir component (3).
4. The solid-state coupling-based ultrasonic detection device according to claim 3, wherein: The first liquid reservoir component (2) is matched with a guide component (6) in the direction of movement; During the process of the first liquid reservoir assembly (2) and the second liquid reservoir assembly (3) moving toward each other, the first liquid reservoir assembly (2) in a moving state is guided by the guide assembly (6).
5. The solid-state coupling-based ultrasonic detection device according to claim 4, wherein: During the relative movement of the first liquid reservoir component (2) and the second liquid reservoir component (3), the solid coupling flexible layer on the opposite surfaces between the first liquid reservoir component (2) and the second liquid reservoir component (3) abuts against and clamps the part to be measured (7).
6. The ultrasonic detection device based on solid coupling according to claim 1, characterized in that: The cavities of the first liquid reservoir assembly (2) and the second liquid reservoir assembly (3) are both filled with liquid coupling agent, ensuring that the liquid level exceeds the uppermost end of the part to be tested (7). The probe assembly (1) extends into the liquid coupling agent and is located on both sides of the part to be tested (7) to perform ultrasonic testing.
7. The ultrasonic detection device based on solid coupling according to claim 6, characterized in that: The probe assembly (1) comprises a base, a slide rail arranged on the base and extending in a straight direction, and a slide table slidably arranged on the slide rail; A mounting frame (11) is provided on the slide, and a first probe (12) and a second probe (13) are respectively arranged on the mounting frame (11) and are oppositely arranged. The first probe (12) and the second probe (13) are respectively matched with the first liquid reservoir assembly (2) and the second liquid reservoir assembly (3).
8. The solid-state coupling-based ultrasonic detection device according to claim 7, wherein: The first probe (12) and the second probe (13) are located on both sides of the part to be measured (7) and are displaced up, down, left, and right in a plane.
9. The solid-state coupling-based ultrasonic detection device according to claim 1, wherein: The first liquid reservoir assembly (2) is provided with a force sensor (23) for detecting the pressure on the part to be tested (7) on a side away from the second liquid reservoir assembly (3), so as to detect the part to be tested (7) under different pressure conditions.
10. The ultrasonic detection device based on solid coupling according to claim 1, characterized in that: The second liquid reservoir assembly (3) is provided with a limiting unit (92) on a side away from the first liquid reservoir assembly (2). The limiting unit (92) abuts against the second liquid reservoir assembly (3) during the relative movement of the first liquid reservoir assembly (2) and the second liquid reservoir assembly (3), so that the second liquid reservoir assembly (3) always maintains a vertically arranged state.