Lead-out tool for battery electrode
By designing the battery electrode lead-out tool and using the probe to contact the battery electrode, the problem of deformation caused by electrode connection in the prior art is solved, and efficient and convenient electrode lead-out is achieved. It is suitable for a variety of battery modules and improves the battery life and life.
Patent Information
- Application Number
- CN202422411962.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-09-02
- Estimated Expiration
- 2034-10-08
AI Technical Summary
The prior art can easily cause the electrode plate to deform when connecting the battery module electrodes, and cannot effectively connect the positive and negative electrodes of the single body, affecting the battery life and life of the battery.
A battery electrode lead-out tool is designed, including a cross beam, a clamping assembly and a sliding assembly. It is used to contact the battery electrode with the inner end of the probe and connect with the external device. It is fixed to the battery module through the clamping assembly to ensure effective contact between the probe and the electrode.
It realizes efficient connection of battery electrodes without destroying the battery electrodes. It is suitable for battery modules of different specifications, with strong versatility, convenient operation and reduced costs.
Smart Images

Figure CN223296880U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery maintenance, in particular to a lead-out tool for battery electrodes. Background Art
[0002] After a battery module has been used for a period of time, voltage differences between the cells will vary due to quality and their own characteristics, seriously affecting their actual range and lifespan. Therefore, the battery module needs to be regularly or irregularly balanced. During the battery module balanced maintenance, electrode extraction is a very important process. Balancing maintenance requires connecting the positive and negative poles of the battery cell. Usually, the battery cells of the battery module do not have poles and the pole pieces are small, which cannot effectively connect the positive and negative poles of the cell. Currently, in order to connect the pole pieces, the pole piece pins need to be tilted up and then clamped with a wire harness clamp. This method will cause deformation of the battery pole piece and may cause damage to the battery electrode.
[0003] Therefore, it is necessary to design a lead-out tool for the battery electrodes to connect the electrodes to external devices without damaging the battery electrodes. Utility Model Content
[0004] In view of the above technical problems in the prior art, the utility model provides a battery electrode lead-out tool, which can lead out the battery electrodes without damaging the electrodes.
[0005] The utility model discloses a lead-out tool for battery electrodes, comprising a crossbeam, and a clamping assembly and a sliding assembly mounted on the crossbeam, wherein the clamping assembly comprises a fixed end plate and a movable end plate that cooperate with a battery module; the lead-out mechanism is slidably mounted on the crossbeam, the lead-out mechanism comprises a sliding block and a lead-out mechanism mounted on the sliding block, the lead-out mechanism comprises a probe mounted on the sliding block, and the inner end of the probe cooperates with the electrode of a battery in the battery module.
[0006] Preferably, the probe comprises an inner probe and an outer probe,
[0007] The lead-out mechanism also includes a ring sleeve and a spring.
[0008] The ring sleeve is mounted on the sliding block, and the inner probe is slidably mounted on the ring sleeve;
[0009] One end of the spring is connected to the contact at the lower end of the inner probe, and the other end is connected to the ring sleeve;
[0010] The outer probe is mounted on the outer end of the inner probe.
[0011] Preferably, the diameter of the outer probe is larger than the inner diameter of the annulus;
[0012] The outer diameter of the contact is greater than the inner diameter of the ring sleeve.
[0013] Preferably, the lead-out tooling includes two spaced-apart crossbeams, a slide rail is provided on one side of the crossbeam, a bolt is provided on one side of the sliding block, and an inner end of the bolt cooperates with the slide rail.
[0014] Preferably, a gap is provided between the two crossbeams; a boss is provided on the sliding block, the lead-out mechanism is mounted on the boss, and sliding grooves matching the crossbeams are provided on both sides of the boss.
[0015] Preferably, the fixed end plate cooperates with a side wall of the battery module;
[0016] The movable end plate is provided with a second hand-tightened bolt matched with the other side wall of the battery module.
[0017] Preferably, the movable end plate is slidably mounted on the cross beam, and the movable end plate is provided with a first hand-tightened bolt that matches the cross beam.
[0018] Preferably, a gasket is provided on the inner side of the movable end plate.
[0019] Compared with the prior art, the beneficial effects of the present invention are as follows: the lead-out tooling is fixed to the battery module through a clamping assembly, the inner end of the probe of the lead-out mechanism contacts the electrode of the battery, and the outer end is connected to the external device as the connection end to realize the lead-out and exposure of the battery electrode; the electrodes can be led out of battery modules of different specifications, and the versatility is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the installation of the lead-out tooling for the battery electrodes of the present utility model;
[0021] Figure 2 It is a structural diagram of the movable end plate;
[0022] Figure 3 It is a structural diagram of the lead-out tooling;
[0023] Figure 4 It is a structural diagram of the sliding component;
[0024] Figure 5 It is a structural diagram of the lead-out mechanism;
[0025] Figure 6 It is a cross-sectional view of the sliding block.
[0026] Markings in the figure: 1 battery module, 11 battery, 12 electrode,
[0027] 2 Lead-out fixture, 21 crossbeam, 211 slide rail, 212 gap, 22 clamping assembly, 221 fixed end plate, 223 movable end plate, 224 first hand tightening bolt, 225 second hand tightening bolt, 226 gasket,
[0028] 3 sliding assembly, 31 sliding block, 311 slide, 312 bolt, 313 boss,
[0029] 32 lead-out mechanism, 321 inner probe, 322 sleeve, 323 outer probe, 325 spring, 326 probe. DETAILED DESCRIPTION
[0030] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.
[0031] The present invention is described in further detail below with reference to the accompanying drawings:
[0032] A battery electrode lead-out tool 2, such as Figure 1-6 As shown, it includes a crossbeam 21, and a clamping assembly 22 and a sliding assembly 3 installed on the crossbeam, the clamping assembly 22 includes a fixed end plate 221 and a movable end plate 223 that cooperate with the battery module 1; the lead-out mechanism 32 is slidably installed on the crossbeam 21, the lead-out mechanism 32 includes a sliding block 31 and a lead-out mechanism 32 installed on the sliding block 31, the lead-out mechanism 32 includes a probe 326 installed on the sliding block 31, and the inner end of the probe 326 cooperates with the electrode 12 of the battery 11 of the battery module 1.
[0033] The lead-out tooling is fixed to the battery module 1 through the clamping assembly 22. The inner end of the probe of the lead-out mechanism contacts the electrode 12 of the battery, and the outer end is connected to the external device as the connection end to realize the lead-out and exposure of the battery electrode. The electrode lead-out can be performed on battery modules of different specifications, and the versatility is high.
[0034] like Figure 4 、 Figure 5 and Figure 6The probe 326 includes an inner probe 321 and an outer probe 323. The lead-out mechanism 32 also includes a collar 322 and a spring 325. The collar 322 is mounted on the sliding block 31, and the inner probe 321 is slidably mounted on the collar 322. One end of the spring 325 is connected to the contact at the lower end of the inner probe 321, and the other end is connected to the collar 322. The outer probe 323 is mounted on the outer end of the inner probe 321. The pressure of the spring 325 ensures effective contact between the probe and the electrode.
[0035] More specifically, the diameter of the outer probe 323 is larger than the inner diameter of the ring sleeve 322; the outer diameter of the contact is larger than the inner diameter of the ring sleeve 322. The displacement of the probe is limited. The probe can be made of copper.
[0036] like Figure 2 and Figure 3 The lead-out fixture 2 includes two spaced-apart beams 21. A slide rail 211 is positioned on one side of the beam 21. The rail serves as a guide for a sliding block 31, guiding its movement. A bolt 312 is positioned on one side of the sliding block 31, the inner end of which engages with the slide rail 211. The position of the sliding block 31 can be easily adjusted to ensure contact between the probe and the electrode. The two beams 21 ensure smooth movement of the sliding block. The overall shape of the sliding block is similar to an M.
[0037] like Figure 3 A gap 212 is provided between the two crossbeams 21; a boss 313 is provided on the sliding block 31, and the lead-out mechanism is mounted on the boss 313. Slide grooves 311 are provided on both sides of the boss 313 to cooperate with the crossbeams 21. The cross-sectional area of the two crossbeams is not limited to a rectangle and can also be other shapes.
[0038] like Figure 1 and Figure 3 , the fixed end plate 221 cooperates with a side wall of the battery module 1. Figure 2 The movable end plate 223 is provided with a second hand-tightening bolt 225 that engages with the other side wall of the battery module 1. The second hand-tightening bolt 225 secures the movable end plate 223 to the battery module. The movable end plate 223 is slidably mounted on the crossbeam 21. The movable end plate 223 is provided with a first hand-tightening bolt 224 that engages with the crossbeam. The first hand-tightening bolt 224 secures the sliding block 31 to the crossbeam. A gasket 226 is provided on the inner side of the movable end plate 223 to provide a buffering effect.
[0039] The crossbeam 21 and the sliding block 31 are made of bakelite, which is non-conductive, lightweight, insulated, and portable. They are highly versatile, cost-effective, and easy to manage. This new design allows for electrode extraction without damaging the original electrode sheets on the battery module, and facilitates easy clipping and quick assembly and disassembly.
[0040] The steps are as follows:
[0041] Step 101: Check whether the battery modules are placed horizontally and neatly.
[0042] Step 102: Check whether the lead-out fixture is complete and whether the movable end plate and the slider block move normally.
[0043] Step 103: Clamp the fixed end plate of the lead-out fixture on one side of the module, and fix the movable end plate on the other side.
[0044] Step 104: Move the slider so that the probe inside the slider is aligned with the electrode.
[0045] Step 105: While tightening the probe, rotate the first hand-tightening bolt and the second hand-tightening bolt of the movable end plate to clamp the battery module.
[0046] Step 106: Plug the banana plugs of the external equalization harness into the external probes. The external device begins testing.
[0047] The multiple components of the present invention have been optimized and designed many times, and the current structure is relatively convenient and easy to operate.
[0048] This new lead fixture can stably clamp battery modules of varying sizes. The lead fixture and slider block can be quickly assembled and disassembled, and the slider block can be quickly moved to provide a stable connection between electrodes. The measurement range of the electrode lead fixture and the number of sliders can be calculated based on the battery module's external dimensions, allowing the shapes of the fixed and movable end plates to be designed.
[0049] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A battery electrode lead-out tool, characterized in that: It comprises a crossbeam (21), a clamping assembly (22) and a sliding assembly (3) mounted on the crossbeam, The clamping assembly (22) includes a fixed end plate (221) and a movable end plate (223) that cooperate with the battery module (1); The lead-out mechanism (32) is slidably mounted on the crossbeam (21). The lead-out mechanism (32) includes a sliding block (31) and a lead-out mechanism (32) mounted on the sliding block (31). The lead-out mechanism (32) includes a probe (326) mounted on the sliding block (31), and the inner end of the probe (326) cooperates with the electrode (12) of the battery (11) of the battery module (1).
2. The lead-out tool according to claim 1, characterized in that: The probe (326) includes an inner probe (321) and an outer probe (323), The lead-out mechanism (32) further includes a ring (322) and a spring (325). The ring sleeve (322) is mounted on the sliding block (31), and the inner probe (321) is slidably mounted on the ring sleeve (322); One end of the spring (325) is connected to the contact at the lower end of the inner probe (321), and the other end is connected to the ring sleeve (322); The outer probe (323) is mounted on the outer end of the inner probe (321).
3. The lead-out tool according to claim 2, characterized in that: The diameter of the outer probe (323) is larger than the inner diameter of the annulus (322); The outer diameter of the contact is larger than the inner diameter of the ring sleeve (322).
4. The lead-out tool according to claim 2, characterized in that: The lead-out tool (2) comprises two spaced-apart beams (21), A slide rail (211) is provided on one side of the crossbeam (21). A bolt (312) is provided on one side of the sliding block (31), and the inner end of the bolt (312) is matched with the sliding rail (211).
5. The lead-out tool according to claim 4, characterized in that: A gap (212) is provided between the two cross beams (21); A boss (313) is provided on the sliding block (31), and the lead-out mechanism is installed on the boss (313). Slide grooves (311) matching with the crossbeam (21) are respectively provided on both sides of the boss (313).
6. The lead-out tool according to claim 1, characterized in that: The fixed end plate (221) cooperates with a side wall of the battery module (1); The movable end plate (223) is provided with a second hand-tightened bolt (225) that matches the other side wall of the battery module (1).
7. The lead-out tool according to claim 6, characterized in that: The movable end plate (223) is slidably mounted on the crossbeam (21), and a first hand-tightened bolt (224) matching the crossbeam is provided on the movable end plate (223).
8. The lead-out tool according to claim 6, characterized in that: A gasket (226) is provided on the inner side of the movable end plate (223).