Batching device for insulator cement adhesive processing
By introducing multiple stirring shafts and spiral stirring blades into the insulator cement glue processing device, combined with the screw conveying mechanism, the problems of uneven stirring and easy blockage in traditional devices are solved, efficient mixing and automated unloading are achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202421494916.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-06-27
AI Technical Summary
The traditional insulator cement glue processing batching device has problems such as uneven mixing, complicated operation and easy blockage, which affects production efficiency and quality.
The design of multiple stirring shafts and spiral stirring blades is adopted, combined with the screw conveying mechanism to achieve efficient mixing of raw materials and automatic discharge of raw materials. Through the simultaneous action of multiple stirring shafts and spiral stirring blades, the raw materials are fully mixed, and the materials are quickly and evenly discharged using the screw conveying mechanism.
It realizes efficient stirring and mixing of insulator cement adhesive, reduces the labor intensity of operators, improves production efficiency, avoids blockage, and ensures product quality.
Smart Images

Figure CN223299859U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of insulator cement adhesive production, in particular to a batching device for processing insulator cement adhesive. Background Art
[0002] Cement adhesive is an essential material for insulator assembly. It possesses a variety of excellent properties, including early strength, high strength, micro-expansion, insulation, seismic resistance, impact resistance, low-temperature operation, high fluidity, no water seepage, and corrosion resistance, along with a dual-expansion effect. During the preparation of cement adhesive for insulator assembly, a batching device is required to mix the raw materials for the cement adhesive.
[0003] Traditional batching equipment used in the production of insulator cement adhesives often utilizes a single agitator shaft, which can lead to uneven mixing and compromise the quality of the adhesive. Furthermore, unloading during conventional batching equipment can be cumbersome and prone to clogging, further reducing production efficiency. Utility Model Content
[0004] The purpose of the utility model is to provide a batching device for processing cement adhesive for insulators, so as to solve the problems raised in the above background technology.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] A batching device for processing insulator cement adhesive comprises a mixing drum, a feeding port is provided on the mixing drum, and a plurality of stirring shafts are provided in the mixing drum to rotate around an axis, each stirring shaft is provided with a spiral stirring blade;
[0007] A first mounting shell is provided at the top of the mixing drum, the top of each stirring shaft extends into the first mounting shell, a shaft is vertically and rotatably provided inside the first mounting shell and a driving gear is installed on the shaft, and each stirring shaft located inside the first mounting shell is provided with a driven gear meshing with the driving gear;
[0008] A second mounting shell is also provided on the top of the first mounting shell, the top of the shaft extends into the interior of the second mounting shell, and a first bevel gear is installed on the top of the shaft; a rotating shaft is horizontally and rotatably provided inside the second mounting shell, a second bevel gear meshing with the first bevel gear is installed on the rotating shaft, and a first motor for driving the rotating shaft to rotate is installed on the side wall of the second mounting shell;
[0009] A sealing plate is provided in the mixing drum below the stirring shaft, a discharge port is provided on one side of the sealing plate, a conveying bin is provided in the bottom plate of the mixing drum, and the conveying bin is connected to the discharge port through a discharge pipe; a valve is provided on the discharge pipe, a discharge pipe connected to the conveying bin is provided at the bottom of the mixing drum, and a spiral conveying mechanism for conveying materials to the discharge pipe for discharge is provided in the conveying bin.
[0010] Preferably, the spiral conveying mechanism includes a spiral conveying auger arranged in the conveying bin, both ends of the spiral conveying auger are rotatably connected to the mixing barrel and one end extends to the outside of the mixing barrel, and a second motor for driving the spiral conveying auger to rotate is installed on the side wall of the mixing barrel.
[0011] Preferably, the first motor is mounted on the right outer wall of the second mounting shell, and the power output shaft of the first motor is connected to the rotating shaft through a coupling.
[0012] Preferably, the power output shaft of the second motor is connected to the screw conveying auger through a coupling.
[0013] Preferably, a plurality of supporting feet are evenly arranged on the bottom of the mixing cylinder.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0015] 1. Under the simultaneous action of multiple stirring shafts and spiral stirring blades, the raw materials of the insulator cement adhesive can be efficiently stirred and mixed, ensuring that the raw materials are fully and evenly mixed in the mixing drum, thereby improving the quality of the insulator cement adhesive. At the same time, it also realizes the automatic control of stirring and unloading, reduces the labor intensity of operators, and improves production efficiency;
[0016] 2. Under the action of the spiral conveying mechanism, the mixed insulator cement adhesive can be discharged quickly and evenly through the discharge pipe, which not only improves the unloading speed, but also avoids the occurrence of blockage and further improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of an embodiment of the present utility model.
[0018] Figure 2 This is a schematic diagram of the structure inside the mixing cylinder in an embodiment of the present utility model.
[0019] Figure 3 This is a schematic structural diagram of location A in an embodiment of the present utility model.
[0020] Figure 4 This is a schematic structural diagram of location B in an embodiment of the present utility model.
[0021] Notes on the accompanying drawings: 1. Mixing barrel; 2. Feed inlet; 3. Support foot; 4. First mounting shell; 5. Second mounting shell; 6. Stirring shaft; 7. Spiral stirring blade; 8. Driven gear; 9. Driving gear; 10. First bevel gear; 11. Rotating shaft; 1101. First motor; 12. Second bevel gear; 13. Discharge port; 14. Discharge pipe; 15. Valve; 16. Screw conveying auger; 1601. Second motor; 17. Discharge pipe. DETAILED DESCRIPTION
[0022] The present invention is described in detail below with reference to the accompanying drawings and embodiments.
[0023] This embodiment provides a batching device for processing insulator cement adhesive, see Figure 1-4 As shown, it includes a mixing drum 1, which is provided with a feed port 2 connected to the interior of the mixing drum 1. The raw materials required for the cement adhesive are added to the interior of the mixing drum 1 through the feed port 2; at the same time, a number of supporting legs 3 are evenly arranged at the bottom of the mixing drum 1, and the batching device is fixed by a bolt assembly or other means through the supporting legs 3 to ensure the stability of the device during use.
[0024] Three stirring shafts 6 are arranged to rotate around the axis in the mixing drum 1, and each stirring shaft 6 is provided with a spiral stirring blade 7. A first mounting shell 4 is provided at the top of the mixing drum 1, and the top of each stirring shaft 6 extends into the first mounting shell 4. A shaft is arranged vertically and rotatably inside the first mounting shell 4, and a driving gear 9 is mounted on the shaft. Each stirring shaft 6 located inside the first mounting shell 4 is provided with a driven gear 8 that meshes with the driving gear 9. A second mounting shell 5 is also provided at the top of the first mounting shell 4, and the top of the shaft extends into the second mounting shell 5, and a first bevel gear 10 is mounted on the top of the shaft. A rotating shaft 11 is arranged horizontally and rotatably inside the second mounting shell 5, and a second bevel gear 12 that meshes with the first bevel gear 10 is mounted on the rotating shaft 11. A first motor 1101 for driving the rotating shaft 11 is installed on the right side wall of the second mounting shell 4, and the power output shaft of the first motor 1101 is connected to the rotating shaft 11 via a coupling.
[0025] In actual application, the first motor 1101 is started to drive the rotating shaft 11 to rotate, and then the second bevel gear 12 and the first bevel gear 10 that are meshed with each other drive the shaft to rotate. When the shaft rotates, it will drive the driving gear 9 to rotate, and then the three stirring shafts 6 can be driven to rotate simultaneously through the driven gear 8 that is meshed with the driving gear 9. When the stirring shaft 6 rotates, it drives the spiral stirring blade 7 to rotate synchronously, thereby achieving sufficient mixing of the raw materials.
[0026] A sealing plate is provided within the mixing drum 1 below the stirring shaft 6, with a discharge port 13 formed on one side of the sealing plate. A conveying bin is provided within the bottom plate of the mixing drum 1, and the conveying bin and the discharge port are connected via a discharge pipe 14. A valve 15 is provided on the discharge pipe 14, and a discharge pipe 17 communicating with the conveying bin is provided at the bottom of the mixing drum 1. A screw conveying mechanism is provided within the conveying bin for conveying material to the discharge pipe 17 for discharge. The screw conveying mechanism includes a screw conveying auger 16 provided within the conveying bin. Both ends of the shaft of the screw conveying auger 16 are rotatably connected to the mixing drum 1, with one end of the shaft extending to the outside of the mixing drum 1. A second motor 1601 for driving the screw conveying auger 16 is mounted on the sidewall of the mixing drum 1. The power output shaft of the second motor 1601 is connected to the shaft of the screw conveying auger 16 via a coupling.
[0027] In actual application, the operating rod of the valve 15 passes through the mixing barrel 1 and extends to the outside of the mixing barrel 1. A handle can be installed at the end of the operating rod to facilitate operation; or an opening corresponding to the valve 15 can be opened on the mixing barrel 1 to facilitate operation of the valve 15. The valve 15 can also be an electrically controlled valve to reduce manual intervention.
[0028] After the raw materials are fully mixed, the valve 15 is opened to allow the materials to enter the conveying bin through the discharge pipe 14, and then the second motor 1601 is started to drive the spiral conveying auger 16 to rotate and then transport the materials to the discharge pipe 17 and be discharged through the discharge pipe 17 for collection and utilization.
[0029] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A batching device for processing insulator cement adhesive, comprising a mixing drum (1), characterized in that: A feeding port (2) is provided on the mixing drum (1), and a plurality of stirring shafts (6) are provided in the mixing drum (1) to rotate around an axis, and each stirring shaft (6) is provided with a spiral stirring blade (7); A first mounting shell (4) is provided at the top of the mixing drum (1), the top of each stirring shaft (6) extends into the first mounting shell (4), a shaft is vertically and rotatably provided inside the first mounting shell (4) and a driving gear (9) is installed on the shaft, and a driven gear (8) meshing with the driving gear (9) is provided on each stirring shaft (6) located inside the first mounting shell (4); A second mounting shell (5) is further provided on the top of the first mounting shell (4), the top of the shaft extends into the interior of the second mounting shell (5), and a first bevel gear (10) is installed on the top of the shaft; a rotating shaft (11) is horizontally and rotatably provided inside the second mounting shell (5), a second bevel gear (12) meshing with the first bevel gear (10) is installed on the rotating shaft (11), and a first motor (1101) for driving the rotating shaft (11) to rotate is installed on the side wall of the second mounting shell (5); A sealing plate is provided in the mixing drum (1) below the stirring shaft (6), a discharge port (13) is provided on one side of the sealing plate, a conveying bin is provided in the bottom plate of the mixing drum (1), and the conveying bin is connected to the discharge port via a discharge pipe (14); a valve (15) is provided on the discharge pipe (14), a discharge pipe (17) in communication with the conveying bin is provided at the bottom of the mixing drum (1), and a screw conveying mechanism for conveying material to the discharge pipe (17) for discharge is provided in the conveying bin.
2. The batching device for processing insulator cement adhesive according to claim 1, characterized in that: The spiral conveying mechanism comprises a spiral conveying auger (16) arranged in a conveying bin, both ends of the spiral conveying auger (16) being rotatably connected to the mixing barrel (1), and one end thereof extending to the outside of the mixing barrel (1), and a second motor (1601) for driving the spiral conveying auger (16) to rotate is installed on the side wall of the mixing barrel (1).
3. The batching device for processing insulator cement adhesive according to claim 1, characterized in that: The first motor (1101) is mounted on the right outer wall of the second mounting shell (5), and the power output shaft of the first motor (1101) is connected to the rotating shaft (11) via a coupling.
4. The batching device for processing insulator cement adhesive according to claim 2, characterized in that: The power output shaft of the second motor (1601) is connected to the screw conveying auger (16) via a coupling.
5. The batching device for processing insulator cement adhesive according to claim 1, characterized in that: A plurality of supporting feet (3) are evenly arranged on the bottom of the mixing cylinder (1).