Environment-friendly leakage-proof water reducing agent reaction kettle

By using pressurized tubes and aeration discs in the water reducing agent reactor, the acidic water vapor is dispersed, combined with the design of the spiral flow channel and adsorption plate, the problem of acidic water vapor leakage and incomplete purification is solved, and efficient acidic water vapor treatment and environmental protection are achieved.

CN223299966UActive Publication Date: 2025-09-05YUNNAN SHENGBIAO BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202423102530.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-09-05
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

The existing water reducing agent reactors have problems of leakage and incomplete purification when dealing with acidic water vapor, especially in high yields that cannot completely neutralize acidic water vapor, which affects the working environment and health.

Method used

The pressure pipe is used to transport inert gas to increase the pressure, disperse the acidic water vapor into small bubbles through the aeration disk, and extend the contact time with the spiral flow channel. Combined with the adsorption plate, the adsorption box further removes odor.

Benefits of technology

It improves the treatment efficiency and effect of acidic water vapor, prevents leakage, protects the environment and health, and extends the service life of the reactor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an environment-friendly leakproof water reducer reaction kettle, including reaction kettle, processing box, adsorption box, the upper surface of reaction kettle is equipped with pressurizing pipe and discharge pipe, the discharge pipe is connected with delivery pipe through angle valve, processing box is communicated with delivery pipe, the inside upper part of processing box is equipped with stop dog, and the adsorption box is equipped with the pressure pipe and the discharge pipe. A plurality of spiral flow channels are formed in the baffle, the conveying pipe extends to the position below the baffle, the adsorption box communicates with the treatment box, and a plurality of adsorption plates are arranged in the adsorption box; the pressure pipe sends inert gas to the reaction kettle to increase the discharge pressure of acidic steam, the acidic steam is sent into alkali liquor in a small bubble mode through the aeration disc, and when small bubbles float upwards, the spiral flow channel can prolong the contact time of the acidic steam and the alkali liquor, so that the treatment efficiency and effect of the acidic steam are improved; a large amount of acidic water vapor is treated more thoroughly, acidic water vapor leakage is prevented, and the environment is protected.
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Description

Technical Field

[0001] The utility model relates to the technical field of reactors, in particular to an environmentally friendly, leak-proof, water-reducing agent reactor. Background Art

[0002] During the production process of water reducer, a large amount of acidic water vapor will be generated. If the acidic water vapor leaks through the gap between the kettle body and the kettle cover and spreads in the workshop, it will not only deteriorate the working environment, but also affect the health of the workers.

[0003] To address the above issues, a leak-proof water-reducing agent reactor (Announcement No. CN218307962U) is currently available. By installing an adsorption box, the acidic water vapor generated during the reaction can be adsorbed and purified, avoiding damage to the working environment and the physical and mental health of the workers.

[0004] However, the above solution sends the acidic water vapor into the neutralization tank through the exhaust pipe. The acidic water vapor will produce large bubbles in the neutralization tank. The acidic water vapor is wrapped in the bubbles. When the bubbles float up, some of the acidic water vapor will not be neutralized in time and will float out. The treatment effect is not stable enough. When the amount of acidic water vapor generated is large, there will be a problem of incomplete purification of the acidic water vapor. Utility Model Content

[0005] The purpose of the utility model is to provide an environmentally friendly, leak-proof water-reducing agent reactor to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned object, the utility model provides the following technical solution: an environmentally friendly leak-proof water-reducing agent reactor, comprising a reactor, a pressure pipe and a discharge pipe installed on the upper surface of the reactor, the discharge pipe being connected to a delivery pipe via an angle valve, the pressure pipe being capable of delivering inert gas for pressurization, thereby helping to accelerate the discharge of acidic water vapor;

[0007] A treatment box is connected to the delivery pipe. A baffle is provided on the upper part of the treatment box. A plurality of spiral flow channels are provided inside the baffle. The delivery pipe extends to the bottom of the baffle. The spiral flow channels can prolong the neutralization time of the acidic water vapor, thereby improving the treatment effect and preventing pollution to the workshop.

[0008] The adsorption box is connected to the treatment box. A plurality of adsorption plates are provided inside the adsorption box to adsorb the acidic water vapor and the discharged air does not contain acid smell.

[0009] Furthermore, the reactor is connected to a pressure relief valve, which is connected to a discharge pipe via a pressure relief pipe, thereby protecting the reactor, preventing excessive air pressure in the reactor, and extending the service life of the reactor.

[0010] Furthermore, a flange pipe is provided between the processing box and the adsorption box, and a first support block and a second support block are provided inside the processing box and the adsorption box. The stopper is placed on the first support block, and the adsorption plate is set on the second support block to improve the stability of the assembly of the stopper and the adsorption plate and prevent the adsorption plate and the stopper from sliding down.

[0011] Furthermore, a plurality of aeration plates are installed on the delivery pipe, and the aeration plates can disperse the acidic water vapor into small bubbles, thereby increasing the contact area with the alkali solution and making the neutralization more thorough.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows: the pressurized pipe sends inert gas to the reactor to increase the discharge pressure of the acidic water vapor, and the acidic water vapor is sent to the alkaline solution in the form of small bubbles through the aeration plate. When the small bubbles float up, the spiral flow channel can extend the contact time between the acidic water vapor and the alkaline solution, thereby improving the treatment efficiency and effect of the acidic water vapor. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the structure inside the processing box of the utility model;

[0015] Figure 3 This is a schematic diagram of the structure inside the adsorption box of the utility model.

[0016] In the figure: 1. Reactor; 2. Pressurized pipe; 3. Pressure relief valve; 4. Pressure relief pipe; 5. Angle valve; 6. Discharge pipe; 7. Delivery pipe; 8. Treatment box; 9. Drain valve; 10. Flange pipe; 11. Adsorption box; 12. Discharge cover; 13. Liquid filling port; 14. Partition frame; 15. First support block; 16. Stop block; 17. Aeration plate; 18. Spiral flow channel; 19. Second support block; 20. Adsorption plate. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example

[0018] See also Figure 1-3The utility model provides a technical solution: an environmentally friendly leak-proof water-reducing agent reactor, comprising a reactor 1, a pressurizing pipe 2 and a discharge pipe 6 are installed on the upper surface of the reactor 1, and the discharge pipe 6 is connected to a delivery pipe 7 through an angle valve 5. The pressurizing pipe 2 can deliver inert gas to the reactor 1, increase the air pressure in the reactor 1, accelerate the discharge of acidic water vapor, and also facilitate the thorough discharge of acidic water vapor, with good treatment effect;

[0019] The treatment box 8 is connected to the delivery pipe 7. A baffle 16 is provided on the upper part of the treatment box 8. A plurality of spiral flow channels 18 are provided inside the baffle 16. The delivery pipe 7 extends to the bottom of the baffle. When the acidic water vapor floats up along the spiral flow channels 18, its floating path is longer and the neutralization time is longer, so the acidic water vapor can be thoroughly purified.

[0020] The adsorption box 11 is connected to the processing box 8. A plurality of adsorption plates 20 are provided inside the adsorption box 11. The adsorption plates 20 are made of activated carbon, which can further remove odors, and the discharged gas has no odor.

[0021] In this embodiment, if Figure 1 As shown, the reactor 1 is connected to a pressure relief valve 3, which is connected to the discharge pipe 6 through a pressure relief pipe 4. When the angle valve 5 is closed, if the air pressure in the reactor 1 is too high, the acidic water vapor is sent to the treatment box 8 through the pressure relief valve 3 and the pressure relief pipe 4 to prevent the reactor 1 from being damaged by the high-pressure gas, thereby ensuring that the reactor 1 can be used safely.

[0022] In this embodiment, if Figure 1 As shown, the lower surface of the treatment box 8 is conical, and a drain valve 9 is installed on the lower surface of the treatment box 8. When the alkali solution in the treatment box 8 needs to be replaced, the drain valve 9 can be opened. The upper surface of the treatment box 8 is provided with a liquid replenishment port 13, which can be used to replenish the alkali solution.

[0023] In this embodiment, if Figure 2 and Figure 3 As shown, a flange pipe 10 is provided between the processing box 8 and the adsorption box 11, and a first support block 15 and a second support block 19 are provided inside the processing box 8 and the adsorption box 11. The stopper 16 is placed on the first support block 15, and the adsorption plate 20 is set on the second support block 19 to limit the placement position of the stopper 16 and the adsorption plate 20 and prevent the stopper 16 and the adsorption plate 20 from sliding.

[0024] In this embodiment, if Figure 3 As shown, the upper end of the adsorption box 11 is detachably connected to a discharge cover 12 , and a partition frame 14 is provided between adjacent adsorption plates 20 . The partition frame 14 can control the spacing between the adsorption plates 20 , and the adsorption plates 20 can be replaced by opening the discharge cover 12 .

[0025] In this embodiment, if Figure 2 As shown, a plurality of aeration plates 17 are installed on the delivery pipe 7. The aeration plates 17 deliver the acidic water vapor into the alkali solution in the form of smaller bubbles, which has a large contact area with the alkali solution and a good neutralization effect.

[0026] Specifically, when in use, the pressurized pipe 2 is connected to the equipment for conveying inert gas. When the reactor 1 produces acidic water vapor, the inert gas increases the air pressure of the reactor 1, so that the acidic water vapor is quickly sent to the aeration plate 17 through the discharge pipe 6 and the delivery pipe 7. The aeration plate 17 sprays the acidic water vapor in the alkali solution in the form of small bubbles to ensure that the acidic water vapor is fully in contact with the alkali solution. When the small bubbles float up, the spiral flow channel 18 can extend the contact time of the small bubbles with the alkali solution, thereby enhancing the neutralization treatment effect. The neutralized water vapor is adsorbed by the adsorption plate 20 and then discharged through the discharge cover 12, which can deal with a large amount of acidic water vapor more thoroughly, prevent the leakage of acidic water vapor, and protect the environment.

[0027] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An environmentally friendly leak-proof water-reducing agent reactor, characterized in that: include: A reactor (1), wherein a pressurizing pipe (2) and a discharge pipe (6) are installed on the upper surface of the reactor (1), and the discharge pipe (6) is connected to a delivery pipe (7) via an angle valve (5); A processing box (8), the processing box (8) is connected to the delivery pipe (7), a stopper (16) is provided above the interior of the processing box (8), a plurality of spiral flow channels (18) are provided inside the stopper (16), and the delivery pipe (7) extends to below the baffle; An adsorption box (11), the adsorption box (11) is connected to the processing box (8), and a plurality of adsorption plates (20) are provided inside the adsorption box (11).

2. The environmentally friendly leak-proof water-reducing agent reactor according to claim 1, characterized in that: The reactor (1) is connected to a pressure relief valve (3), and the pressure relief valve (3) is connected to a discharge pipe (6) via a pressure relief pipe (4).

3. The environmentally friendly leak-proof water-reducing agent reactor according to claim 1, characterized in that: The lower surface of the processing box (8) is arranged in a conical shape, and a sewage valve (9) is installed on the lower surface of the processing box (8).

4. The environmentally friendly leak-proof water-reducing agent reactor according to claim 1, characterized in that: A flange pipe (10) is provided between the processing box (8) and the adsorption box (11), and a first support block (15) and a second support block (19) are provided inside the processing box (8) and the adsorption box (11). The stop block (16) is placed on the first support block (15), and the adsorption plate (20) is set on the second support block (19).

5. The environmentally friendly leak-proof water-reducing agent reactor according to claim 1, characterized in that: The upper end of the adsorption box (11) is detachably connected to a discharge cover (12), and a partition frame (14) is provided between adjacent adsorption plates (20).

6. The environmentally friendly leak-proof water-reducing agent reactor according to claim 1, characterized in that: A plurality of aeration discs (17) are installed on the delivery pipe (7).

Citation Information

Patent Citations

  • Leak-proof water reducing agent reaction kettle

    CN218307962U