Visual detection dispensing all-in-one machine

Abstract

The utility model relates to the technical field of visual detection dispensing, and discloses a visual detection dispensing all-in-one machine which comprises a machine frame, a top plate is installed on the top of the machine frame, a dispensing frame is arranged above the top plate, a dispensing mechanism is installed on the dispensing frame, the dispensing mechanism comprises a fixing seat installed on the dispensing frame, and the fixing seat is arranged on the fixing seat. A telescopic cylinder is mounted at the top of the fixed seat, the output end of the telescopic cylinder is connected with a visual detector, a plurality of groups of dispensing valves are connected below the visual detector through a mounting frame, and a dispensing head is mounted at the bottom of each group of dispensing valve. Dispensing and visual inspection are integrated in the same equipment, so that the production efficiency is effectively improved. Due to the fact that glue dispensing and detection are completed in the same device, the transfer time of the workpieces between different devices is shortened, and the whole production period is shortened. In addition, due to the design of the all-in-one machine, the equipment is more compact, and the production space is saved.

Description

Technical Field

[0001] The utility model relates to the technical field of visual detection and dispensing, in particular to a visual detection and dispensing integrated machine. Background Art

[0002] "Visual inspection dispensing" refers to the use of a vision system to inspect the dispensing quality during the dispensing process. This typically involves using a high-resolution camera and corresponding image processing software to ensure the accuracy and consistency of dispensing, as well as whether the size, shape, and placement of the deposits meet design requirements. This inspection allows for the timely detection and correction of production defects, improving product quality and production efficiency.

[0003] However, traditional visual inspection dispensing systems have several limitations. First, dispensing and inspection are two separate processes, which reduces production efficiency because the workpiece must be transferred between two different devices or steps. Second, traditional systems often lack flexibility and have difficulty adapting to the changing needs of different products and processes. Furthermore, their high operational complexity requires specialized personnel for commissioning and maintenance, increasing production costs.

[0004] Therefore, based on the above technical problems, it is necessary for technicians in this field to develop a visual inspection and dispensing machine. Utility Model Content

[0005] The purpose of the utility model is to provide a visual inspection and dispensing all-in-one machine to solve the problems raised in the above background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] The technical solution of the visual inspection and dispensing machine includes a frame, a top plate is installed on the top of the frame, a dispensing rack is provided above the top plate, a dispensing mechanism is installed on the dispensing rack, and the dispensing mechanism includes a fixed seat installed on the dispensing rack, a telescopic cylinder is installed on the top of the fixed seat, the output end of the telescopic cylinder is connected to a visual detector, and multiple groups of dispensing valves are connected to the bottom of the visual detector through a mounting frame, and a dispensing head is installed at the bottom of each group of dispensing valves.

[0008] As a preferred technical solution, the visual detector is used to detect defects on the product surface and locate the dispensing position. A controller is installed on the frame, and the controller is connected to the visual detector and the dispensing valve.

[0009] As a preferred technical solution, a plurality of guide sleeves are embedded and installed on the fixing seat, and a slide rod is slidably connected in each guide sleeve, and the tail end of the slide rod is connected to the visual detector.

[0010] As a preferred technical solution, a loading and unloading assembly is provided on the top plate, and the loading and unloading assembly includes a product seat, two groups of slides are provided under the product seat, and slide rails are slidably connected in the slides, and the slide rails are installed on the top plate.

[0011] As a preferred technical solution, hose racks are provided on both sides of the dispensing rack, and hoses are installed on the hose racks. The hoses are used to connect to glue supply equipment.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] This utility model is a visual inspection and dispensing machine that integrates dispensing and visual inspection into a single device, effectively improving production efficiency. Because dispensing and inspection are performed within the same device, workpiece transfer time between different devices is reduced, shortening the overall production cycle. Furthermore, the all-in-one design makes the device more compact, saving production space.

[0014] This utility model can adapt to the changing needs of different products and processes. By adjusting software parameters, it can easily handle products of different sizes and shapes without changing hardware equipment. This greatly reduces the cost of equipment adaptation and makes the production line more flexible and efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall structure of the visual inspection and dispensing machine;

[0016] Figure 2 This is a schematic diagram of the structure of the dispensing mechanism of the visual inspection dispensing machine;

[0017] Figure 3 This is a schematic diagram of the hose structure of the visual inspection dispensing machine.

[0018] In the accompanying drawings: 11, frame; 12, dispensing frame; 13, top plate; 21, fixed seat; 22, telescopic cylinder; 23, guide sleeve; 24, slide rod; 25, visual detector; 26, dispensing valve; 27, dispensing head; 3, product seat; 31, slide rail; 32, slide seat; 41, hose rack; 42, hose; 43, controller. DETAILED DESCRIPTION

[0019] The features and exemplary embodiments of various aspects of the present invention will be described in detail below. In order to make the purpose, technical solutions, and advantages of the present invention more clearly understood, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. For those skilled in the art, the present invention can be implemented without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of the present invention by illustrating examples of the present invention.

[0020] like Figure 1 、 Figure 2 and Figure 3 As shown, the present invention provides a technical solution for a visual inspection and dispensing machine: it includes a frame 11, a top plate 13 is mounted on the top of the frame 11, a dispensing rack 12 is arranged above the top plate 13, and a dispensing mechanism is installed on the dispensing rack 12. The dispensing mechanism includes a fixed base 21 mounted on the dispensing rack 12, a telescopic cylinder 22 is mounted on the top of the fixed base 21, and the output end of the telescopic cylinder 22 is connected to a visual detector 25. Below the visual detector 25, multiple groups of dispensing valves 26 are connected through a mounting frame, and a dispensing head 27 is installed at the bottom of each group of dispensing valves 26.

[0021] Among them, the visual detector 25 is used to detect defects on the product surface and locate the dispensing position. The frame 11 is equipped with a controller 43, which is connected to the visual detector 25 and the dispensing valve 26. Through the control of the controller 43, the dispensing process can be accurately controlled and monitored in real time to ensure the dispensing quality.

[0022] The fixed base 21 is embedded with multiple sets of guide sleeves 23, each of which is slidably connected to a slide rod 24. The end of the slide rod 24 is connected to a visual detector 25. This design allows the visual detector 25 to move flexibly in multiple directions, thereby achieving accurate inspection of different parts of the product.

[0023] The top plate 13 is provided with a loading and unloading assembly, which includes a product seat 3, two sets of slides 32 are provided below the product seat 3, and slide rails 31 are slidably connected in the slides 32. The slide rails 31 are installed on the top plate 13. Through this design, automatic loading and unloading of products can be achieved, further improving production efficiency.

[0024] Among them, the glue dispensing frame 12 is provided with a hose rack 41 on both sides, and the hose rack 41 is installed with a hose 42, which is used to connect the glue supply equipment. This design makes the glue supply system more stable and ensures a continuous supply of glue during the glue dispensing process.

[0025] In this embodiment, the product is placed on the product holder 3. The product holder 3 then moves along the slide rails 31 of the top plate 13 through the cooperation of the slide rails 31 and the slide seat 32, achieving automatic product positioning. After the product is positioned, the controller 43 activates the visual inspection device 25 to detect surface defects and locate the glue dispensing position.

[0026] Vision detector 25 uses a high-resolution camera and advanced image processing algorithms to quickly and accurately identify surface defects and determine the precise location of glue dispensing. The detection results are transmitted to controller 43 in real time, which adjusts the dispensing mechanism's actions based on the detection results.

[0027] In the glue dispensing mechanism, a telescopic cylinder 22 drives a dispensing valve 26 for precise glue dispensing. This valve controls the flow and timing of the glue, ensuring the required amount of glue is applied at each dispensing location. A dispensing head 27 is responsible for accurately applying the glue to the desired location on the product surface.

[0028] The entire dispensing process is monitored and controlled in real time by the controller 43 to ensure the consistency and reliability of the dispensing quality. When the dispensing is completed, the product holder 3 moves again to remove the finished product and at the same time send a new product to the inspection and dispensing position to achieve continuous production.

[0029] The working principle and use process of the utility model: After the utility model is installed, it works according to the above implementation method until all working steps are completed.

[0030] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

[0031] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "two ends", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0032] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0033] While the embodiments described above are based on the present invention, these embodiments do not exhaustively describe all details, nor do they limit the present invention to specific embodiments. Clearly, many modifications and variations are possible based on the above description. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better utilize the present invention and its modifications and uses. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. Visual inspection and dispensing machine, characterized by: The invention comprises a frame (11), a top plate (13) is installed on the top of the frame (11), a dispensing frame (12) is arranged above the top plate (13), a dispensing mechanism is installed on the dispensing frame (12), the dispensing mechanism comprises a fixing seat (21) installed on the dispensing frame (12), a telescopic cylinder (22) is installed on the top of the fixing seat (21), an output end of the telescopic cylinder (22) is connected to a visual detector (25), a plurality of groups of dispensing valves (26) are connected to the bottom of the visual detector (25) through a mounting frame, and a dispensing head (27) is installed at the bottom of each group of dispensing valves (26).

2. The visual inspection and dispensing machine according to claim 1, characterized in that: The visual detector (25) is used to detect defects on the surface of the product and locate the dispensing position. A controller (43) is installed on the frame (11), and the controller (43) is connected to the visual detector (25) and the dispensing valve (26).

3. The visual inspection and dispensing machine according to claim 1, characterized in that: A plurality of guide sleeves (23) are embedded and installed on the fixing seat (21), and a slide rod (24) is slidably connected in each guide sleeve (23), and the tail end of the slide rod (24) is connected to the visual detector (25).

4. The visual inspection and dispensing machine according to claim 1, characterized in that: The top plate (13) is provided with a loading and unloading assembly, which includes a product seat (3). Two groups of slide seats (32) are provided below the product seat (3), and slide rails (31) are slidably connected in the slide seats (32). The slide rails (31) are installed on the top plate (13).

5. The visual inspection and dispensing machine according to claim 1, characterized in that: Hose racks (41) are provided on both sides of the glue dispensing rack (12), and a glue hose (42) is installed on the glue hose rack (41), and the glue hose (42) is used to connect to a glue supply device.

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