Flaky size sorting machine for potato products
By designing a potato product sheet-like sorting machine with main beam, vibration motor, support rod and adjustable shock absorbing components, the traditional sorting machine is solved instability in the face of potato chip diversity and complex environments, and efficient and flexible potato chip sorting and noise control are achieved.
Patent Information
- Application Number
- CN202422236854.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-09-11
AI Technical Summary
When facing the diversity and complex production environment of potato chips, the mechanical structure of traditional sheet sorters is not flexible enough, resulting in unstable operation, affecting the sorting results and efficiency, and it is difficult to adapt to the sorting needs of different types or sizes of potato chips.
A flake-like sorting machine for potato products is designed, including main beam, vibration motor, support rod, adjustable shock absorbing components and detachable screen plate. The weight of the main beam supports the equipment, the vibration motor promotes potato chip sorting, support rod ensures stability, adjusts the shock absorbing components to reduce noise and vibration, and the shrapnel buffers the screening process, and the disassembled screen plate adapts to different screening requirements.
It improves the stability and efficiency of potato chip sorting, reduces noise pollution, extends the equipment life, and enhances the equipment's adaptability and flexibility, and can adjust the height and screening parameters according to needs.
Smart Images
Figure CN223300393U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flake size sorting machines, in particular to a flake size sorting machine for potato products. Background Art
[0002] In recent years, with the continuous improvement of the level of agricultural mechanization, more and more agricultural production links have been replaced by automated equipment. This trend has greatly improved agricultural production efficiency, reduced labor costs, and also improved the quality and market competitiveness of agricultural products. Against this background, a chip size sorting machine specifically for potato chip processing has emerged as an advanced agricultural machinery and equipment. It perfectly meets the market's urgent demand for high-quality and diversified potato chip products, improves the added value and market competitiveness of products, and can effectively reduce waste and losses and improve resource utilization efficiency.
[0003] Traditionally, the mechanical structure design of the potato chip sorting machine for processing potato chips may be relatively fixed. In a complex production environment, the potato chip sorting machine may face multiple interference factors such as the equipment's own vibration, ambient noise, and unstable material flow. These interference factors may cause the mechanical mechanism to operate unstably, thereby affecting the sorting results. At the same time, the traditional chip sorting machine has a fixed structure and cannot replace parts, so it can only screen out products of fixed size.
[0004] During use, it was found that the mechanical structure design of traditional sheet sorting machines is particularly fixed when dealing with sheet products such as potato chips, and lacks the necessary flexibility. Since potato chips may appear in various sizes and shapes due to different varieties, cutting methods and processing processes, traditional sorting machines often find it difficult to quickly adapt to these changes, thereby limiting the versatility and adaptability of the equipment when processing potato chips of different types or sizes. In addition, in a complex production environment, the sheet sorting machine not only has to face the diversity challenges of potato chips themselves, but is also easily affected by external interference factors such as vibration and noise. These external factors may cause the mechanical mechanism to operate unstable, thereby affecting the accuracy and efficiency of sorting. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a potato product flake size sorting machine, which solves the problems mentioned in the background technology.
[0006] The above technical objectives of the present invention are achieved through the following technical solutions:
[0007] A potato product flake size sorting machine comprises a main beam, with vibration motors fixedly mounted on both sides of the main beam, a support rod fixedly mounted between the two main beams, and an adjustable shock-absorbing assembly provided at the bottom of the main beam for shock absorption and height adjustment.
[0008] By adopting the above technical solution, a main beam is set to support the weight of the entire equipment during the potato slice screening process, thereby ensuring the stability and durability of the structure; a vibration motor is set to make the potato slices jump and roll, thereby allowing the potato slices to be sorted; a support rod is set, and during the potato slice screening process, the stability of the support rod ensures the smooth operation of the entire sorting machine, thereby improving the screening efficiency and product quality; an adjustable shock-absorbing component is set, which can effectively absorb and reduce vibration energy during equipment operation, reduce noise pollution, and can also adjust the height of the equipment according to the production site and actual needs.
[0009] Preferably, the adjustable shock-absorbing assembly includes a connecting rectangular column, the bottom of the connecting rectangular column is fixedly installed with an adjustable foot, the top of the connecting rectangular column is fixedly installed with a first clamping plate, the top of the first clamping plate is provided with a first threaded hole, the top of the first threaded hole is provided with a second clamping plate, the top of the second clamping plate is provided with a second threaded hole, the top of the second clamping plate is provided with a first limiting clamping hole, and the first threaded hole and the second threaded hole are internally threadedly connected with a first bolt.
[0010] By adopting the above technical solution and setting the adjustable feet, the height can be adjusted to a suitable level according to the ground levelness requirements to ensure the stability of the machine. A first threaded hole, a second threaded hole and a first bolt are set, and the height can be adjusted by rotating the bolt.
[0011] Preferably, the adjustable shock-absorbing assembly also includes a shock-absorbing rubber pad, a first clamping column is fixedly installed on the top of the shock-absorbing rubber pad, a second clamping column is fixedly installed on the bottom of the shock-absorbing rubber pad, the second clamping column is slidably clamped with the first limit clamping hole, the first clamping column is slidably clamped with the second limit clamping hole, the second limit clamping hole is opened at the bottom of the mounting frame, and a support frame is fixedly installed between the two connecting rectangular columns.
[0012] By adopting the above technical solution and setting a shock-absorbing rubber pad, the vibration generated during the operation of the machine can be effectively reduced. At the same time, the shock-absorbing rubber pad can also reduce noise. The first limit clamping hole and the second limit clamping hole as well as the first clamping column and the second clamping column are set to enable the shock-absorbing rubber pad to be fixed between the mounting frame and the second splint.
[0013] Preferably, a base is fixedly installed on one side of the main beam, a connecting block is fixedly installed on one side of the base, a third threaded hole is opened on the top of the connecting block, a gasket is provided on the top of the connecting block, a first circular hole is opened on the top of the gasket, a spring plate is provided on the top of the spring plate, a second circular hole is opened on the top of the spring plate, a fixing splint is provided on the top of the spring plate, a fourth threaded hole is opened on the top of the fixing splint, a second bolt is fixedly provided on the bottom of the connecting block, the second bolt passes through the third threaded hole, the first circular hole, the second circular hole and the fourth threaded hole and are threaded together.
[0014] By adopting the above technical solution, by arranging the superposition of connecting blocks, gaskets, spring clips, and fixed splints, and using a second bolt to penetrate and threadedly connect the third threaded hole, the first circular hole, the second circular hole, and the fourth threaded hole, a firm mechanical connection is achieved, which greatly enhances the stability and durability of the connection and reduces the risk of loosening or falling off due to vibration or external force. The spring clip has good elasticity and buffering capacity, and can absorb part of the vibration and impact force when the equipment is running, protecting the connecting parts from direct impact, extending the service life, and reducing noise generation.
[0015] Preferably, an upper main body sieve slot is provided on the top of the main beam, the upper main body sieve slot is connected to the main beam through a spring plate, a sieve plate tensioning mechanism is fixedly installed on both sides of the outer side of the upper main body sieve slot, and a lower main body sieve slot is fixedly installed on the bottom of the upper main body sieve slot.
[0016] By adopting the above technical solution, by being set on the top of the main beam and connected to the main beam through spring clips, this design not only ensures the efficient progress of the screening operation, but also effectively reduces the vibration and impact generated during the screening process through the elastic buffering effect of the spring clips, protects the structure of the screen slot and the main beam, and extends the service life of the equipment. The screen plate tensioning mechanism provides adjustable flexibility for the tension of the screen plate. This design allows the screening process to be adjusted according to the characteristics of different materials and screening requirements.
[0017] Preferably, a detachable sieve plate is fixedly installed on the top of the inner floor of the upper main body sieve slot, and a plurality of sieve holes are opened on the top of the detachable sieve plate.
[0018] By adopting the above technical solution and setting up a detachable sieve plate design, the screening operation is made more flexible. According to different screening requirements, sieve plates with different apertures or materials can be easily replaced. Setting up a detachable sieve plate makes maintenance and replacement work simple and quick.
[0019] In summary, the present invention has the following beneficial effects:
[0020] A main beam is provided to support the weight of the entire equipment during the potato slice screening process, thereby ensuring the stability and durability of the structure; a vibration motor is provided to make the potato slices jump and roll, thereby enabling the potato slices to be sorted; a support rod is provided to ensure the stability of the entire sorting machine during the potato slice screening process, thereby improving the screening efficiency and product quality; an adjustable shock-absorbing component is provided to effectively absorb and reduce vibration energy during equipment operation, thereby reducing noise pollution; the height of the equipment can also be adjusted according to the production site and actual needs; by providing an adjustable foot, the height can be adjusted to a suitable height according to the requirements of the ground flatness to ensure the stability of the machine; a first threaded hole and a second threaded hole and a first bolt are provided, and the height can be adjusted by rotating the bolt; a shock-absorbing rubber pad is provided to effectively reduce the vibration generated when the machine is running, and the shock-absorbing rubber pad can also reduce noise; a first limit clamping hole and a second limit clamping hole and a first clamping column and a second clamping column are provided to enable the shock-absorbing rubber pad to be fixed between the mounting frame and the second splint; a connecting block, a gasket, a spring clip, and a fixed splint are provided to be superimposed, and With the help of the second bolt passing through and threadedly connecting the third threaded hole, the first circular hole, the second circular hole, and the fourth threaded hole, a firm mechanical connection is achieved, which greatly enhances the stability and durability of the connection and reduces the risk of loosening or falling off due to vibration or external force. The shrapnel has good elasticity and buffering capacity, which can absorb part of the vibration and impact force during equipment operation, protect the connecting parts from direct impact, extend the service life, and reduce noise. It is set on the top of the main beam and connected to the main beam through the shrapnel. This design not only ensures the efficient screening operation, but also effectively reduces the vibration and impact generated during the screening process through the elastic buffering effect of the shrapnel, protects the structure of the screen slot and the main beam, and extends the service life of the equipment. The sieve plate tensioning mechanism provides adjustable flexibility for the tension of the sieve plate. This design allows the screening process to be adjusted according to the characteristics and screening requirements of different materials. The design of the detachable sieve plate makes the screening operation more flexible. According to different screening requirements, sieve plates with different apertures or materials can be easily replaced. The detachable sieve plate makes maintenance and replacement work simple and quick. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the structure of the utility model when viewed from above;
[0023] Figure 3 This is a schematic diagram of the connected rectangular column structure of the utility model;
[0024] Figure 4 It is a schematic diagram of the shrapnel amplification structure of the utility model.
[0025] Reference numerals: 1, main beam; 101, vibration motor; 102, support rod; 103, support frame; 2, connecting rectangular column; 201, adjusting foot; 202, first clamping plate; 203, first threaded hole; 203, second clamping plate; 205, first limit clamping hole; 206, second threaded hole; 207, first bolt; 208, shock-absorbing rubber pad; 209, first clamping column; 2010, second clamping column; 20 11. Second limit card hole; 2012. Mounting frame; 3. Base; 301. Connecting block; 302. Third threaded hole; 303. Gasket; 304. First circular hole; 305. Spring piece; 306. Second circular hole; 307. Fixing splint; 308. Fourth threaded hole; 309. Second bolt; 4. Upper main body sieve slot; 5. Sieve plate tensioning mechanism; 6. Lower main body sieve slot; 7. Removable sieve plate; 701. Sieve hole. DETAILED DESCRIPTION
[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0027] refer to Figure 1 、 Figure 2 and Figure 3A potato product slice size sorting machine includes a main beam 1, the vibration motors 101 are fixedly installed on both sides of the main beam 1, the support rods 102 are fixedly installed between the two main beams 1, and the bottom of the main beam 1 is provided with an adjustable shock-absorbing component for shock absorption and height adjustment. By setting the main beam 1, the weight of the entire equipment is supported during the potato slice screening process, ensuring the stability and durability of the structure. The vibration motor 101 is set to make the potato slices jump and roll, thereby sorting the potato slices. The support rods 102 are set. During the potato slice screening process, the stability of the support rods 102 ensures the smooth operation of the entire sorting machine, thereby improving the quality of the potato slices. In order to improve the screening efficiency and product quality, an adjustable shock-absorbing component is provided, which can effectively absorb and reduce vibration energy when the equipment is running, reduce noise pollution, and can also adjust the height of the equipment according to the production site and actual needs. The adjustable shock-absorbing component includes a connecting rectangular column 2, the adjusting foot 201 is fixedly installed at the bottom of the connecting rectangular column 2, the first clamping plate 202 is fixedly installed at the top of the connecting rectangular column 2, the first threaded hole 203 is opened at the top of the first clamping plate 202, the top of the first threaded hole 203 is provided with a second clamping plate 204, the second threaded hole 206 is opened at the top of the second clamping plate 204, the first limit clamping hole 2 05 is opened on the top of the second splint 204, the first threaded hole 203 and the second threaded hole 206 are internally threadedly connected with a first bolt 207, and by setting the adjustable foot 201, it can be adjusted to a suitable height according to the needs of the ground flatness to ensure the stability of the machine, and the first threaded hole 203 and the second threaded hole 206 and the first bolt 207 are set. The height can be adjusted by rotating the first bolt 207. The adjustable shock-absorbing assembly also includes a shock-absorbing rubber pad 208, the first clamping column 209 is fixedly installed on the top of the shock-absorbing rubber pad 208, the second clamping column 2010 is fixedly installed on the bottom of the shock-absorbing rubber pad 208, and the second clamping column 2010 is slidably engaged with the first limit clamping hole 205, the first clamping column 209 is slidably engaged with the second limit clamping hole 2011, the second limit clamping hole 2011 is opened at the bottom of the mounting frame 2012, and the support frame 103 is fixedly installed between the two connecting rectangular columns 2. By setting the shock-absorbing rubber pad 208, the vibration generated during the operation of the machine is effectively reduced. At the same time, the shock-absorbing rubber pad 208 can also reduce noise. The first limit clamping hole 205 and the second limit clamping hole 2011 and the first clamping column 209 and the second clamping column 2010 are set, so that the shock-absorbing rubber pad 208 can be fixed between the mounting frame 2012 and the second clamping plate 204;
[0028] refer to Figure 1 、 Figure 2 and Figure 3The base 3 is fixedly mounted on one side of the main beam 1, the connecting block 301 is fixedly mounted on one side of the base 3, the third threaded hole 302 is opened at the top of the connecting block 301, a gasket 303 is provided on the top of the connecting block 301, the first circular hole 304 is opened at the top of the gasket 303, a spring piece 305 is provided on the top of the gasket 303, the second circular hole 306 is opened at the top of the spring piece 305, a fixing splint 307 is provided on the top of the spring piece 305, the fourth threaded hole 308 is opened at the top of the fixing splint 307, and the bottom of the connecting block 301 is fixedly provided with a second bolt 309, the second bolt 309 passes through the third threaded hole 302, the first circular hole 304, the second circular hole 306 and the fourth threaded hole 308 and is threaded together. By arranging the connection block 301, the gasket 303, the spring piece 305 and the fixing clamp 307, and by means of the second bolt 309 passing through and threading the third threaded hole 302, the first circular hole 304, the second circular hole 306 and the fourth threaded hole 308, a firm mechanical connection is achieved, which greatly enhances the stability and durability of the connection and reduces the risk of loosening or falling off due to vibration or external force. The spring piece 305 has good elasticity and buffering ability. The force can absorb part of the vibration and impact force when the equipment is running, protect the connecting parts from direct impact, extend the service life, and reduce noise generation. The top of the main beam 1 is provided with an upper main body screen slot 4, and the upper main body screen slot 4 is connected to the main beam 1 through a spring piece 305. The screen plate tensioning mechanism 5 is fixedly installed on both sides of the outer side of the upper main body screen slot 4, and the lower main body screen slot 6 is fixedly installed at the bottom of the upper main body screen slot 4, provided on the top of the main beam 1 and connected to the main beam 1 through the spring piece 305. This design not only ensures the efficient screening operation, but also effectively reduces the screening process through the elastic buffering effect of the spring piece 305. The vibration and impact generated in the machine protect the structure of the upper main body screen slot 4 and the main beam 1, and extend the service life of the equipment. The screen plate tensioning mechanism 5 provides adjustable flexibility for the tension of the screen plate. This design allows the screening process to be adjusted according to the characteristics and screening requirements of different materials. The removable screen plate 7 is arranged on the top of the internal floor of the upper main body screen slot 4, and several of the sieve holes 701 are opened on the top of the removable screen plate 7. The removable screen plate 7 is provided to make the screening operation more flexible. According to different screening requirements, the screen plates with different apertures or materials can be easily replaced, and the maintenance and replacement work becomes simple and quick.
[0029] Working principle: Please refer to Figure 1-Figure 3As shown, when in use, first replace and install the detachable sieve plate 7 according to the size of the potato slices and the required size, and fix the detachable sieve plate 7 to the bottom plate of the upper main body sieve slot 4 through the sieve plate tensioning mechanism 5. According to the ground of the production site, adjust the adjustment foot 201 to make the machine stable, rotate the first bolt 207 to adjust the appropriate height, start the vibration motor 101, and the vibration motor 101 drives the upper main body sieve slot 4 to vibrate, and put the potato slices into the upper main body sieve slot 4. The vibration energy is effectively transmitted to the potato slices placed therein, and the potato slices jump, roll and collide with each other on the detachable sieve plate 7, thereby achieving effective separation by size. The potato slices larger than the sieve hole 701 remain in the upper main body sieve slot 4 and are moved to the discharge port by vibration. The potato slices smaller than the sieve hole 701 fall into the lower main body sieve slot 6 and are moved to the discharge port by vibration. During the operation of the machine, because it contains the vibration motor 101, vibration will be generated. At this time, the spring piece 305 plays a supporting and shock-absorbing role, and the shock-absorbing rubber pad 208 also reduces vibration and noise.
[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A potato product flake size sorting machine, comprising a main beam (1), characterized in that: Vibration motors (101) are fixedly mounted on both sides of the main beam (1), a support rod (102) is fixedly mounted between the two main beams (1), and an adjustable shock-absorbing assembly is provided at the bottom of the main beam (1) for shock absorption and height adjustment; the adjustable shock-absorbing assembly comprises a connecting rectangular column (2), an adjusting foot (201) is fixedly mounted on the bottom of the connecting rectangular column (2), a first clamping plate (202) is fixedly mounted on the top of the connecting rectangular column (2), a first threaded hole (203) is provided on the top of the first threaded hole (203), a second clamping plate (204) is provided on the top of the second clamping plate (204), a second threaded hole (206) is provided on the top of the second clamping plate (204), a first position-limiting clamping hole (205) is provided on the top of the second clamping plate (204), and a first bolt (207) is threadedly connected to the first threaded hole (203) and the second threaded hole (206).
2. A potato product flake size sorting machine according to claim 1, characterized in that: The adjustable shock-absorbing assembly further comprises a shock-absorbing rubber pad (208), a first clamping column (209) being fixedly mounted on the top of the shock-absorbing rubber pad (208), a second clamping column (2010) being fixedly mounted on the bottom of the shock-absorbing rubber pad (208), the second clamping column (2010) being slidably clamped with the first position-limiting clamping hole (205), the first clamping column (209) being slidably clamped with the second position-limiting clamping hole (2011), the second position-limiting clamping hole (2011) being opened at the bottom of the mounting frame (2012), and a support frame (103) being fixedly mounted between the two connecting rectangular columns (2).
3. A potato product flake size sorting machine according to claim 2, characterized in that: A base (3) is fixedly mounted on one side of the main beam (1), a connecting block (301) is fixedly mounted on one side of the base (3), a third threaded hole (302) is provided on the top of the connecting block (301), a gasket (303) is provided on the top of the connecting block (301), a first circular hole (304) is provided on the top of the gasket (303), a spring piece (305) is provided on the top of the gasket (303), and a spring piece (305) is provided on the top of the gasket (303). A second circular hole (306) is provided, a fixing splint (307) is provided on the top of the spring piece (305), a fourth threaded hole (308) is opened on the top of the fixing splint (307), a second bolt (309) is fixedly provided on the bottom of the connecting block (301), and the second bolt (309) passes through the third threaded hole (302), the first circular hole (304), the second circular hole (306) and the fourth threaded hole (308) and is threadedly connected together.
4. A potato product flake size sorting machine according to claim 3, characterized in that: An upper main body sieve slot (4) is provided on the top of the main beam (1), and the upper main body sieve slot (4) is connected to the main beam (1) via a spring sheet (305). Screen plate tensioning mechanisms (5) are fixedly installed on both sides of the exterior of the upper main body sieve slot (4), and a lower main body sieve slot (6) is fixedly installed on the bottom of the upper main body sieve slot (4).
5. A potato product flake size sorting machine according to claim 4, characterized in that: A detachable sieve plate (7) is fixedly installed on the top of the internal floor of the upper main body sieve slot (4), and a plurality of sieve holes (701) are opened on the top of the detachable sieve plate (7).