Sagger removing and supplementing device for battery powder sintering

By designing a cassette replenishment device for battery powder sintering, the automatic removal and replacement of the cassette is achieved using the synchronous belt transmission assembly and the hoisting assembly, the problem of low efficiency of cassette replacement in the prior art is solved, the work efficiency is improved and product quality is ensured.

CN223300480UActive Publication Date: 2025-09-05CHANGZHOU BAIHANKE INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202421950509.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-09-05
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

In the prior art, during the production process of battery powder materials, the defect replacement of the sachet mainly relies on manual handling or a separate sachet replacement mechanism, resulting in high working strength and low efficiency, and is not suitable for the sintering process of battery powder.

Method used

A cassette replenishment device including a main transmission frame, a first truss assembly, a second truss assembly and a synchronous belt transmission assembly is designed. The automatic removal and replacement of the cassette is achieved through the synchronous belt transmission assembly and the hoist assembly, and the blocking assembly and the clamping assembly are used for positioning and moving.

Benefits of technology

The automatic removal and replacement of the silo is realized, the working efficiency is improved, and the product quality of the battery powder material during the sintering process is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sagger treatment, in particular to a sagger rejecting and supplementing device for battery powder sintering, which comprises a main transmission frame, a first truss assembly, a second truss assembly and a synchronous belt transmission assembly, a certain distance exists between the first truss assembly and the second truss assembly, the synchronous belt conveying assembly is arranged on one side of the main conveying frame between the first truss assembly and the second truss assembly, and a first jacking assembly and a second jacking assembly are arranged at the positions, corresponding to the first truss assembly and the second truss assembly, of the main conveying frame correspondingly. A blocking assembly is arranged on one side of the first jacking assembly and in the advancing direction of the main conveying frame, and clamping assemblies are arranged on the portions, corresponding to the front side and the rear side of the first jacking assembly, of the main conveying frame. According to the utility model, defective saggers are removed and intact saggers are replaced through the structure, so that the product quality cannot be influenced in the conveying and sintering process of battery powder materials.
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Description

Technical Field

[0001] The utility model relates to the technical field of sagger processing, in particular to a sagger picking and filling device for battery powder sintering. Background Art

[0002] The production process of battery powder materials utilizes a high-temperature solid-phase synthesis method. This involves mixing the required raw materials directly in solid form through stirring, ball milling, and other methods. The mixture is then calcined at high temperatures, cooled, and crushed and sieved to obtain the desired product. The carrier used in the high-temperature calcination of battery powder materials is a sagger. At high temperatures, battery powder materials are somewhat corrosive to saggers. Saggers that have been used several times will exhibit varying degrees of defects, such as pits, cracks, and breakage. Saggers with severe defects must be replaced promptly, otherwise the quality of the battery powder material product will be affected.

[0003] Currently, defective saggers are replaced primarily through manual handling or a separate sagger exchange mechanism. Manual handling is labor-intensive, leading to fatigue and low efficiency over extended periods. Furthermore, the requirements of battery powder materials for equipment materials and integration with external rail circulation lines make separate sagger exchange mechanisms less suitable for use in the battery powder sintering process. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the deficiencies in the prior art and provide a sagger picking and filling device for battery powder sintering.

[0005] The technical solution adopted by the utility model to solve its technical problems is: a sagger picking and filling device for battery powder sintering, comprising a main transmission frame, a first truss assembly, a second truss assembly and a synchronous belt transmission assembly, the first truss assembly and the second truss assembly are both arranged across the main transmission frame, and there is a certain distance between the first truss assembly and the second truss assembly, the synchronous belt transmission assembly is arranged on one side of the main transmission frame between the first truss assembly and the second truss assembly, the first jacking assembly and the second jacking assembly are respectively provided at positions corresponding to the first truss assembly and the second truss assembly on the main transmission frame, a blocking assembly is provided on one side of the first jacking assembly and in the forward direction of the main transmission frame, and a clamping assembly is provided on the main transmission frame corresponding to the front and rear sides of the first jacking assembly.

[0006] Furthermore, the first truss assembly and the second truss assembly have the same structure and are arranged opposite to each other. The first truss assembly includes a portal frame, a horizontal linear module and a vertical linear module. The horizontal linear module is installed on the upper cross bar of the portal frame, and the horizontal linear module is provided with a support assembly that moves back and forth along it. The vertical linear module is installed on the vertical bar close to the synchronous belt transmission assembly, and the vertical linear module is provided with a bottom support plate that moves up and down along it.

[0007] Furthermore, the support assembly includes a lifting cylinder, a buffer seat and a bidirectional cylinder. The lifting cylinder is connected to the slider of the horizontal linear module through a support frame. The output end of the lifting cylinder is connected to the buffer seat. The bottom surface of the buffer seat is connected to the bidirectional cylinder. The bidirectional cylinder is arranged in the horizontal direction, and the output ends at both ends of the bidirectional cylinder are connected to push plates.

[0008] Furthermore, an elastic pad is provided on the outer side surface of the push plate.

[0009] Furthermore, the buffer seat includes a top plate, a bottom plate, a guide column and a reset spring, the lower end of the guide column is fixed on the four corners of the bottom plate, the upper end of the guide column passes through the four corners of the top plate, and a reset spring is provided outside the guide column.

[0010] Furthermore, an elastic strip is provided on each of the two edges of the bottom support plate.

[0011] Furthermore, the synchronous belt transmission assembly includes a base frame, vertical plates arranged on both side edges of the base frame, a synchronous belt, a pulley group and a drive motor. The drive motor is installed at one end of the base frame, and its output end is connected to the active pulley. The pulley group is a number of driven pulleys installed at the end and top of the vertical plate.

[0012] Furthermore, the first jacking assembly and the second jacking assembly have the same structure. The second jacking assembly includes a first cylinder, a lower support plate, a guide rod and an upper support plate. The lower end of the guide rod is fixed on the lower support plate, and the guide rod passes through the main transmission frame and is connected to the upper support plate. The first cylinder is installed on the back of the main transmission frame, and its output end is connected to the lower support plate.

[0013] Furthermore, the blocking assembly includes a second cylinder and a blocking frame, the second cylinder is installed on the lower support plate of the first lifting assembly, the output end of the second cylinder is connected to the blocking frame, the blocking frame partially passes through the main transmission frame, the upper part of the blocking frame has a blocking rod, and the blocking rod is provided with an elastic ring.

[0014] Furthermore, the clamping components are relatively arranged push cylinders.

[0015] The beneficial effects of the present invention are as follows: the present invention adds a first truss assembly, a second truss assembly and a synchronous belt transmission assembly on the basis of the existing main transmission frame, and the synchronous belt transmission assembly is arranged between the first truss assembly and the second truss assembly, which reasonably utilizes the space and meets the needs of the outer circulation line sagger removal and replacement; the defective sagger is positioned by the existing blocking assembly and clamping assembly on the main transmission frame, and the defective sagger is then lifted by the jacking assembly, and the defective sagger is transferred to the synchronous belt transmission assembly by the first truss assembly, and at the same time, the good sagger stored at the other end of the synchronous belt transmission assembly is transferred to the main transmission frame by the second truss assembly, so as to realize the removal of defective saggers and the replacement of good saggers, thereby ensuring the product quality of battery powder materials during the conveying and sintering process. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described below with reference to the accompanying drawings and implementation examples.

[0017] Figure 1 It is a structural diagram of the present utility model.

[0018] Figure 2 It is a structural schematic diagram of the first truss assembly in the utility model.

[0019] Figure 3 yes Figure 2 Schematic diagram of the enlarged structure at point A in the middle.

[0020] Figure 4 It is a structural schematic diagram of the synchronous belt transmission component in the utility model.

[0021] Figure 5 It is a structural schematic diagram of the main transmission frame in the utility model.

[0022] In the figure: 1. Main transmission frame, 2. First truss assembly, 21. Door frame, 22. Horizontal linear module, 23. Vertical linear module, 24. Support assembly, 241. Lifting cylinder, 242. Buffer seat, 2421. Top plate, 2422. Bottom plate, 2423. Guide column, 2424. Return spring, 243. Bidirectional cylinder, 2431. Push plate, 2432. Elastic pad, 25. Bottom support plate, 251. Elastic strip, 3 .Second truss assembly, 4. Synchronous belt transmission assembly, 41. Bottom frame, 42. Vertical plate, 43. Synchronous belt, 44. Driving motor, 45. Active pulley, 46. Driven pulley, 5. First jacking assembly, 6. Second jacking assembly, 61. First cylinder, 62. Lower support plate, 63. Guide rod, 64. Upper support plate, 7. Blocking assembly, 71. Second cylinder, 72. Blocking frame, 721. Elastic ring, 8. Clamping assembly. DETAILED DESCRIPTION

[0023] The present invention will now be further described with reference to the accompanying drawings, which are simplified schematic diagrams illustrating the basic structure of the present invention in a schematic manner, and thus only show components related to the present invention.

[0024] like Figure 1 As shown, a sagger picking and filling device for battery powder sintering includes a main transmission frame 1, a first truss assembly 2, a second truss assembly 3 and a synchronous belt transmission assembly 4. The first truss assembly 2 and the second truss assembly 3 are both arranged across the main transmission frame 1, and there is a certain distance between the first truss assembly 2 and the second truss assembly 3. The synchronous belt transmission assembly 3 is arranged on one side of the main transmission frame 1 between the first truss assembly 2 and the second truss assembly 3. The first jacking assembly 5 and the second jacking assembly 6 are respectively provided at positions corresponding to the first truss assembly 2 and the second truss assembly 3 on the main transmission frame 1. A blocking assembly 7 is provided on one side of the first jacking assembly 5 and in the forward direction of the main transmission frame 1. A clamping assembly 8 is provided on the main transmission frame 1 corresponding to the front and rear sides of the first jacking assembly 5.

[0025] The first truss assembly 2 and the second truss assembly 3 have the same structure and are arranged opposite to each other. Figure 2 As shown, taking the first truss assembly 2 as an example, the first truss assembly 2 includes a portal frame 21, a horizontal linear module 22, and a vertical linear module 23. The horizontal linear module 22 is mounted on the upper crossbar of the portal frame 21. A support assembly 24 is provided on the horizontal linear module 22, which moves back and forth along the horizontal linear module 22. The vertical linear module 23 is mounted on the vertical bar near the synchronous belt transmission assembly 4. A bottom support plate 25 is provided on the vertical linear module 24, which moves up and down along the vertical linear module 24. An elastic strip 251 is provided on each edge of the bottom support plate 25 to protect the sagger.

[0026] like Figure 3 As shown, the support assembly 24 includes a lifting cylinder 241, a buffer seat 242, and a bidirectional cylinder 243. The lifting cylinder 241 is connected to the slider of the horizontal linear module 22 via a support frame 26. The output end of the lifting cylinder 241 is connected to the buffer seat 242. The bottom surface of the buffer seat 242 is connected to the bidirectional cylinder 243. The bidirectional cylinder 243 is arranged in a horizontal direction. The output ends of the bidirectional cylinder 243 are both connected to push plates 2431. The outer surface of the push plate 2431 is provided with an elastic pad 2432 to protect the sagger. The buffer seat 242 includes a top plate 2421, a bottom plate 2422, a guide post 2423, and a return spring 2424. The lower end of the guide post 2423 is fixed to the four corners of the bottom plate 2422. The upper end of the guide post 2423 passes through the four corners of the top plate 2421. The guide post 2423 is provided with a return spring 2424.

[0027] like Figure 4As shown, the synchronous belt transmission assembly 4 includes a base frame 41, vertical plates 42 arranged on the edges of both sides of the base frame 41, a synchronous belt 43, a pulley group and a drive motor 44. The drive motor 44 is installed at one end of the base frame 41, and its output end is connected to the active pulley 45. The pulley group is a plurality of driven pulleys 46 installed at the end and top of the vertical plate 42.

[0028] like Figure 5 As shown, the first jacking assembly 5 and the second jacking assembly 6 have the same structure. Taking the second jacking assembly 6 as an example, the second jacking assembly 6 includes a first cylinder 61, a lower support plate 62, a guide rod 63 and an upper support plate 64. The lower end of the guide rod 63 is fixed on the lower support plate 62, and the guide rod 63 passes through the main transmission frame 1 and is connected to the upper support plate 64. The first cylinder 61 is installed on the back of the main transmission frame 1, and its output end is connected to the lower support plate 62. The blocking assembly 7 includes a second cylinder 71 and a blocking frame 72. The second cylinder 71 is installed on the lower support plate of the first jacking assembly 5. The output end of the second cylinder 71 is connected to the blocking frame 72. The blocking frame 72 partially passes through the main transmission frame 1. The upper part of the blocking frame 72 has a blocking rod, and the blocking rod is provided with an elastic ring 721 to protect the sagger. The clamping assembly 8 is a relatively arranged horizontal push cylinder.

[0029] Specific working principle: the main transmission frame 1 docks with the front and rear equipment to transport the defective sagger to the designated position, the blocking component 7 and the clamping component 8 on the main transmission frame 1 position the sagger, the first jacking component 5 lifts the positioned sagger to the designated height, the horizontal linear module 22 of the first truss component 2 moves to the sagger, the lifting cylinder 241 pushes the buffer seat 242 and the two-way cylinder 243 downward, the push plate 2431 of the two-way cylinder 243 moves outward and close to the two inner walls of the sagger, thereby clamping the defective sagger and moving it to the top of the synchronous belt transmission component 4, the bottom support plate 25 of the vertical linear module 24 moves to the bottom of the sagger, and the two-way cylinder The push plate 2431 of 243 moves inward, releases the saggar and places it on the bottom support plate 25, and the bottom support plate 25 moves downward through the vertical linear module 24 to place the saggar on the synchronous belt transmission component 4, and so on, to stack the defective saggars; a good saggar is placed on the other end of the synchronous belt transmission component 4, and the bottom support plate on the second truss component 3 moves upward under the drive of the vertical linear module to the designated position, and the supporting component on the horizontal linear module clamps the saggar and places it on the second jacking component 6 of the main transmission frame 1. The second jacking component 6 descends and places the saggar on the main transmission frame 1, and flows into the next process; this action flow completes one saggar removal and replenishment.

[0030] In addition, the driving motor 44 of the synchronous belt transmission assembly 4 is activated, the active pulley 45 rotates, and the synchronous belt 43 is driven to move, so that the defective sagger pile or the good sagger pile can be moved to the middle of the synchronous belt transmission assembly 4 to display more defective sagger piles or good sagger piles.

[0031] The above-mentioned implementation mode is only for illustrating the technical concept and features of the utility model. Its purpose is to enable people familiar with this technology to understand the content of the utility model and implement it. It cannot be used to limit the scope of protection of the utility model. Any equivalent changes or modifications made according to the spirit of the utility model should be included in the scope of protection of the utility model.

Claims

1. A sagger picking and patching device for battery powder sintering, characterized by: It includes a main transmission frame, a first truss assembly, a second truss assembly and a synchronous belt transmission assembly. The first truss assembly and the second truss assembly are both arranged across the main transmission frame, and there is a certain distance between the first truss assembly and the second truss assembly. The synchronous belt transmission assembly is arranged on one side of the main transmission frame between the first truss assembly and the second truss assembly. The first jacking assembly and the second jacking assembly are respectively provided at positions corresponding to the first truss assembly and the second truss assembly on the main transmission frame. A blocking assembly is provided on one side of the first jacking assembly and in the forward direction of the main transmission frame, and a clamping assembly is provided on the main transmission frame corresponding to the front and rear sides of the first jacking assembly.

2. The sagger picking and filling device for battery powder sintering according to claim 1 is characterized in that: The first truss assembly and the second truss assembly have the same structure and are arranged opposite to each other. The first truss assembly includes a portal frame, a horizontal linear module and a vertical linear module. The horizontal linear module is installed on the upper cross bar of the portal frame, and the horizontal linear module is provided with a support assembly that moves back and forth along it. The vertical linear module is installed on the vertical bar close to the synchronous belt transmission assembly, and the vertical linear module is provided with a bottom support plate that moves up and down along it.

3. The sagger picking and filling device for battery powder sintering according to claim 2, characterized in that: The support assembly includes a lifting cylinder, a buffer seat and a bidirectional cylinder. The lifting cylinder is connected to the slider of the horizontal linear module through a support frame. The output end of the lifting cylinder is connected to the buffer seat. The bottom surface of the buffer seat is connected to the bidirectional cylinder. The bidirectional cylinder is arranged in the horizontal direction, and the output ends at both ends of the bidirectional cylinder are connected to push plates.

4. The sagger picking and filling device for battery powder sintering according to claim 3 is characterized in that: An elastic pad is provided on the outer side of the push plate.

5. The sagger picking and filling device for battery powder sintering according to claim 3 is characterized in that: The buffer seat includes a top plate, a bottom plate, a guide column and a reset spring. The lower end of the guide column is fixed on the four corners of the bottom plate, the upper end of the guide column passes through the four corners of the top plate, and a reset spring is provided outside the guide column.

6. The sagger picking and filling device for battery powder sintering according to claim 3, characterized in that: An elastic strip is respectively provided on the two edges of the bottom supporting plate.

7. The sagger picking and patching device for battery powder sintering according to claim 1, characterized in that: The synchronous belt transmission assembly includes a base frame, vertical plates arranged on both sides of the base frame, a synchronous belt, a pulley group and a driving motor. The driving motor is installed at one end of the base frame, and its output end is connected to the driving pulley. The pulley group is a plurality of driven pulleys installed at the end and top of the vertical plate.

8. The sagger picking and filling device for battery powder sintering according to claim 1, characterized in that: The structures of the first lifting assembly and the second lifting assembly are the same. The second lifting assembly includes a first cylinder, a lower support plate, a guide rod and an upper support plate. The lower end of the guide rod is fixed on the lower support plate, and the guide rod passes through the main transmission frame and is connected to the upper support plate. The first cylinder is installed on the back of the main transmission frame, and its output end is connected to the lower support plate.

9. The sagger picking and filling device for battery powder sintering according to claim 8, characterized in that: The blocking assembly includes a second cylinder and a blocking frame. The second cylinder is installed on the lower support plate of the first lifting assembly. The output end of the second cylinder is connected to the blocking frame. The blocking frame partially passes through the main transmission frame. The upper part of the blocking frame is provided with a blocking rod, and the blocking rod is provided with an elastic ring.

10. The sagger picking and filling device for battery powder sintering according to claim 1, characterized in that: The clamping components are parallel push cylinders arranged opposite to each other.