Integrated sampling ingot mould

Abstract

The utility model provides an integrated sampling ingot mould, and relates to the technical field of metallurgy. The sampling ingot mold is integrally formed and manufactured and comprises a mold head and a mold tail, the mold head comprises a first side wall and a first bottom wall, the first side wall is connected with the first bottom wall, and at least part of the first bottom wall is an inclined section; the mold tail comprises a second side wall and a second bottom wall, the second side wall is connected with the second bottom wall, the second bottom wall is a horizontal section, and the maximum height of the first bottom wall is larger than that of the second bottom wall; wherein the first side wall is connected with the second side wall, and the first bottom wall is connected with the second bottom wall. The integrated sampling ingot mould provided by the utility model is integrally formed and manufactured, has no liquid leakage risk, is small in size and convenient to sample, and can reduce product waste together.

Description

Technical Field

[0001] The utility model belongs to the technical field of metallurgy, and particularly relates to an integrated sampling ingot mould. Background Art

[0002] The traditional sampling ingot mold has a die head separated from the die body, and the gap needs to be filled when in use. Because of the gap, molten iron may even leak out.

[0003] For example, the Chinese utility model patent with application number CN202323303720.9 provides an alloy ingot mold for preventing leakage from the joint, including a first ingot mold, a casting die head installed on one side of the first ingot mold, a side of the second ingot mold installed on the other side of the first ingot mold, a side of the third ingot mold installed on the other side of the second ingot mold, and a fourth ingot mold installed on the other side of the third ingot mold; the first ingot mold, the second ingot mold, and the third ingot mold are all provided with grooves on the side away from the casting die head, and the second ingot mold, the third ingot mold, and the fourth ingot mold are all provided with ridges on the side close to the casting die head, and the ridges cooperate with the grooves. In this patent, the ridges cooperate with the grooves, so that when a certain ingot mold sinks, it can drive other ingot molds to move together, and the other ingot molds will also support the ingot mold with a tendency to sink, thereby avoiding the gaps caused by sinking.

[0004] Although the above patent solves the problem of leakage caused by gaps in the split ingot mold, the production cost is high, and the samples need to be manually broken into the appropriate size, which wastes manpower and material resources.

[0005] Therefore, it is urgent to provide an integrated ingot mold that is convenient for sampling. Utility Model Content

[0006] The utility model aims at the defects of the prior art and provides an integrated sampling ingot mold to solve the problems of gaps in the sampling ingot mold and inconvenience in sampling in the prior art.

[0007] In order to achieve the above purpose, the technical solution adopted by the present utility model is as follows:

[0008] A one-piece sampling ingot mold is manufactured in one piece and includes a mold head and a mold tail. The mold head includes a first side wall and a first bottom wall, the first side wall is connected to the first bottom wall, and the first bottom wall is at least partially an inclined section; the mold tail includes a second side wall and a second bottom wall, the second side wall is connected to the second bottom wall, the second bottom wall is a horizontal section, and the maximum height of the first bottom wall is greater than the height of the second bottom wall; wherein the first side wall is connected to the second side wall, and the first bottom wall is connected to the second bottom wall.

[0009] Furthermore, the first side wall includes a front side wall, a first left side wall, and a first right side wall, and the first ends of the first left side wall and the first right side wall are respectively connected to the two ends of the front side wall; the second side wall includes a second left side wall, a second right side wall, and a rear side wall, and the second ends of the second left side wall and the second right side wall are respectively connected to the two ends of the rear side wall; and the second end of the first left side wall is connected to the first end of the second left side wall, and the second end of the first right side wall is connected to the first end of the second right side wall.

[0010] Furthermore, the angle between the inclined section and the horizontal plane is 5°-10°.

[0011] Furthermore, the first bottom wall is an inclined section from the head end to the tail end of the die head.

[0012] Furthermore, the first left side wall and the first right side wall are both contracted inwardly, so that the width of the die head away from the die tail is greater than the width of the connecting end of the die head and the die tail.

[0013] The inner sides of the second left wall and the second right wall are both inclined outward from bottom to top.

[0014] Furthermore, a handle is provided on the outside of the sampling ingot mold.

[0015] Furthermore, the total length l of the sampling ingot mold does not exceed 1550 mm, the maximum height h is 500 mm, and the maximum width w is 800 mm.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] The present invention provides an integrated sampling ingot mold, in which the mold head and the mold tail are integrally formed without any gaps, and the ingot mold is small in size, which is convenient for sampling. The above two points can jointly reduce product waste; because it is smaller in size compared with the integrated sampling ingot molds of the same category, the present invention can save about 45% of the production materials, and has the advantages of easy installation and transportation and low production cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A top view of the integrated sampling ingot mold in the embodiment provided by the utility model;

[0019] Figure 2 for Figure 1 Sectional view along line AA;

[0020] Figure 3 The present invention provides a structural diagram of the integrated sampling ingot mold from another perspective in an embodiment.

[0021] In the figure, 1, die head; 2, die tail; 3, first side wall; 4, second side wall; 5, handle. DETAILED DESCRIPTION

[0022] like Figure 1-3 As shown, an integrated sampling ingot mold is manufactured in one piece, has no gaps, and can thus prevent liquid leakage; the sampling ingot mold includes a die head 1 and a die tail 2, the die head 1 includes a first side wall 3 and a first bottom wall, the first side wall 3 is connected to the first bottom wall, and the first bottom wall is at least partially an inclined section; the die tail 2 includes a second side wall 4 and a second bottom wall, the second side wall 4 is connected to the second bottom wall, the second bottom wall is a horizontal section, and the maximum height of the first bottom wall is greater than the height of the second bottom wall, that is, the die head 1 is tilted downward toward the die tail 2, thereby facilitating the flow of poured liquid from the die head 1 to the die tail 2. The first side wall 3 is connected to the second side wall 4, and the first bottom wall is connected to the second bottom wall.

[0023] Furthermore, the first side wall 3 includes a front side wall, a first left side wall, and a first right side wall, and the first ends of the first left side wall and the first right side wall are respectively connected to the two ends of the front side wall; the second side wall 4 includes a second left side wall, a second right side wall, and a rear side wall, and the second ends of the second left side wall and the second right side wall are respectively connected to the two ends of the rear side wall; and the second end of the first left side wall is connected to the first end of the second left side wall, and the second end of the first right side wall is connected to the first end of the second right side wall.

[0024] In order to facilitate the pouring liquid to flow to the mold tail 2, the angle between the inclined section and the horizontal plane can be 5°-10°.

[0025] like Figure 2 As shown, preferably, the first bottom wall is an inclined section from the head end of the die 1 to the tail end of the die 1. When the first bottom wall is inclined from the head end of the die 1 to the tail end of the die 1, the inclination angle can be 6°.

[0026] Because the distribution of the various components in the alloy at the die tail 2 is more uniform, and the thickness of the alloy is also more uniform, sampling is usually performed from the tail end of the die tail 2, and a smaller sample is taken. To avoid wasting material, in a specific embodiment, the first left side wall and the first right side wall are both contracted inward, so that the width of the die head 1 away from the die tail 2 is greater than the width of the connection between the die head 1 and the die tail 2. That is, the die tail 2 is narrower than the die head 1, which can reduce the sampling space, reduce the sampling amount, and accelerate the cooling rate of the sample, while avoiding material waste.

[0027] To facilitate sampling, the inner sides of the second left wall and the second right wall are inclined outward from bottom to top, forming an outward expansion type. When sampling, the sample can be pried up from the edge of the second side wall 4, which is convenient for the sampling personnel to take samples.

[0028] A handle 5 is provided on the outside of the sampling ingot mold, and a worker can grab the handle 5 to facilitate carrying the sampling ingot mold.

[0029] Among them, Figure 1-2 As shown, the total length l of the sampling ingot mold does not exceed 1550 mm, the maximum height h is 500 mm, and the maximum width w is 800 mm. Compared with the same type of integrated sampling ingot mold, it is smaller in size and can save about 45% of the production materials. It has the advantages of easy installation and transportation and low production cost.

[0030] The sampling ingot mold provided by the utility model is manufactured in one piece, has no gaps, can prevent the casting liquid from leaking, and the sampling ingot mold is small in size, so there is no need to use a large amount of casting liquid for casting. The above two points can jointly reduce product waste.

[0031] Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the scope of protection of the utility model. Simple modifications or equivalent replacements of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.

Claims

1. An integrated sampling ingot mold, characterized in that: The sampling ingot mold is manufactured in one piece, including a mold head and a mold tail, the mold head includes a first side wall and a first bottom wall, the first side wall is connected to the first bottom wall, and the first bottom wall is at least partially an inclined section; the mold tail includes a second side wall and a second bottom wall, the second side wall is connected to the second bottom wall, the second bottom wall is a horizontal section, and the maximum height of the first bottom wall is greater than the height of the second bottom wall; wherein, the first side wall is connected to the second side wall, and the first bottom wall is connected to the second bottom wall.

2. The one-piece sampling ingot mold according to claim 1, characterized in that: The first side wall includes a front side wall, a first left side wall, and a first right side wall, and the first ends of the first left side wall and the first right side wall are respectively connected to the two ends of the front side wall; the second side wall includes a second left side wall, a second right side wall, and a rear side wall, and the second ends of the second left side wall and the second right side wall are respectively connected to the two ends of the rear side wall; and the second end of the first left side wall is connected to the first end of the second left side wall, and the second end of the first right side wall is connected to the first end of the second right side wall.

3. The one-piece sampling ingot mold according to claim 1, characterized in that: The angle between the inclined section and the horizontal plane is 5°-10°.

4. The one-piece sampling ingot mold according to claim 1, characterized in that: The first bottom wall is an inclined section from the head end to the tail end of the die head.

5. The one-piece sampling ingot mold according to claim 2, characterized in that: The first left side wall and the first right side wall are both contracted inwardly, so that the width of the die head away from the die tail is greater than the width of the connecting end of the die head and the die tail.

6. The one-piece sampling ingot mold according to claim 2, characterized in that: The inner sides of the second left wall and the second right wall are both inclined outward from bottom to top.

7. The one-piece sampling ingot mold according to claim 1, characterized in that: A handle is provided on the outside of the sampling ingot mold.

8. The one-piece sampling ingot mold according to claim 1, characterized in that: The total length l of the sampling ingot mold does not exceed 1550 mm, the maximum height h is 500 mm, and the maximum width w is 800 mm.

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