Clamp for sponge production
By designing the sponge production fixture and adopting a combined structure of processing table, slide, screw, slider and drive parts, the problem of uneven force imposed by the sponge during processing is solved, uniform clamping and dimensional adaptability of the sponge plate are achieved, and processing accuracy and product quality are improved.
Patent Information
- Application Number
- CN202422602214.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-28
AI Technical Summary
Existing sponge production fixtures are difficult to ensure uniform force of the sponge, resulting in easy displacement or deformation during processing, affecting processing accuracy and product quality.
A sponge production clamp is designed, using a combined structure of processing table, slide, screw, slider, knob and drive member. The caliper gear drives the screw and slider to move through the motor to achieve uniform clamping of the four corners of the sponge plate, and the position of the sponge plate can be adjusted to adapt to sponge plates of different sizes.
It effectively reduces the displacement and deformation of the sponge during processing, improves processing accuracy and product quality, adapts to sponge plates of different sizes, and improves production efficiency and product consistency.
Smart Images
Figure CN223301641U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of clamps, in particular to a clamp for sponge production. Background Art
[0002] Sponge is a porous material with good water absorption and elasticity. It is widely used in cleaning, filtration, sound absorption, shock absorption and other fields. Sponge is easy to deform during the processing process, and a clamp is needed to fix the sponge and ensure that it maintains a specific shape and size during cutting, shaping and other operations, thereby ensuring the consistency of product specifications. Secondly, the clamp can make production operations more stable and precise, improving production efficiency and product quality.
[0003] In existing sponge production fixtures, when clamping and fixing the sponge board, it is often difficult to ensure that the sponge is evenly stressed due to the characteristics of the sponge material. This causes the sponge to easily shift or deform during processing, seriously affecting the processing accuracy and product quality. Improvements are needed. To this end, a sponge production fixture is proposed. Utility Model Content
[0004] The purpose of the present utility model is to provide a clamp for sponge production to solve the problems raised in the above background technology.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a clamp for sponge production, comprising a processing table, a slideway 1 is provided on the processing table, and the slideway 1 is provided with four groups evenly distributed, a screw rod 1 is rotatably provided in the slideway 1, and a slider 1 is slidably provided on the slideway 1, the slider 1 is threadedly connected to the screw rod 1, a slideway 2 is provided on the slider 1, and a knob is rotatably provided on one side of the slider, a screw rod 2 is rotatably provided in the slideway 2, the knob shaft end is fixedly installed with the screw rod 2 shaft end, a slider 2 is slidably provided on the slideway 2, the slider 2 is threadedly connected to the screw rod 2, and a right-angle clamp is provided on the slider 2, and a driving member for driving the right-angle clamp to move horizontally at the same time is provided in the middle of the processing table.
[0006] Preferably, the driving member includes a motor fixedly mounted on the bottom surface of the processing table, a mounting portion arranged in the middle of the processing table, and a bevel gear 1 and a bevel gear 2 rotatably arranged in the mounting portion.
[0007] Preferably, the end of the motor output shaft is fixedly mounted on the rotating shaft end of the bevel gear 1, the number of bevel gear 2 groups is the same as the number of screw rod 1 groups, and the bevel gear 2 is meshed and connected to the bevel gear 1, and the rotating shaft end of the screw rod 1 is respectively fixedly mounted on the rotating shaft end of the bevel gear 2.
[0008] Preferably, the right-angle clamp is clamped on the second slider.
[0009] Preferably, the sides of the processing table, slideway 1, and slideway 2 are all provided with scales.
[0010] Preferably, a pad is laid on the side of the right-angle clamp, and the pad is made of rubber material.
[0011] Preferably, a controller is provided on the processing table, and the controller is electrically connected to the motor.
[0012] To sum up, compared with the prior art, the beneficial effects of the present invention are: by setting the processing table, slideway 1, screw rod 1, slider 1, slideway 2, knob, screw rod 2, slider 2, right-angle clamp, and the cooperation between the driving parts, the four corners of the sponge board can be directly pressed, which can not only effectively reduce the displacement or deformation of the sponge due to uneven force during the processing process, but also can adapt to sponge boards of different sizes, and is highly practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a three-dimensional structural diagram of the utility model;
[0014] Figure 2 This is a bottom view of the structure of the utility model;
[0015] Figure 3 This is a structural diagram of the second slider of the utility model;
[0016] Figure 4 This is a structural diagram of the driving component of the utility model.
[0017] Legend:
[0018] 1. Processing table; 2. Slideway 1; 3. Screw rod 1; 4. Slider 1; 5. Slideway 2; 6. Knob; 7. Screw rod 2; 8. Slider 2; 9. Right-angle clamp; 10. Driving part; 101. Motor; 102. Mounting part; 103. Bevel gear 1; 104. Bevel gear 2. DETAILED DESCRIPTION
[0019] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0020] See also Figure 1-4 , the utility model provides a technical solution:
[0021] A fixture for sponge production, including a processing table 1, a slideway 2 is provided on the processing table 1, and the slideway 2 is provided with four groups evenly distributed. A screw rod 3 is rotatably provided in the slideway 2, and a slider 4 is slidably provided on the slideway 2, and the slider 4 is threadedly connected to the screw rod 3. A slideway 2 5 is provided on the slider 4, and a knob 6 is rotatably provided on the side of the slider 4. A screw rod 2 7 is rotatably provided in the slideway 2 5, and the rotating shaft end of the knob 6 is fixedly installed with the rotating shaft end of the screw rod 2 7. A slider 2 8 is slidably provided on the slideway 2 5, and the slider 2 8 is threadedly connected to the screw rod 2 7, and a right-angle clamp is provided on the slider 2 8. 9. A driving member 10 for driving the right-angle clamp 9 to move horizontally at the same time is provided in the middle of the processing table 1. The driving member 10 includes a motor 101 fixedly mounted on the bottom surface of the processing table 1, a mounting portion 102 provided in the middle of the processing table 1, and a bevel gear 103 and a bevel gear 2 104 rotatably provided in the mounting portion 102. The output shaft end of the motor 101 is fixedly mounted on the rotating shaft end of the bevel gear 103. The number of groups of the bevel gear 2 104 is the same as the number of groups of the screw rod 1 3, and the bevel gear 2 104 is meshed and connected to the bevel gear 1 103. The rotating shaft ends of the screw rod 3 are respectively fixedly mounted on the rotating shaft ends of the bevel gear 2 104.
[0022] When the sponge production fixture is used, first place the sponge board on the processing table 1 so that the four corners of the sponge board face the four sets of right-angle clamps 9;
[0023] Start the motor 101 at the bottom of the processing table 1, and the end of the output shaft of the motor 101 drives the bevel gear 103 to rotate. During the rotation of the bevel gear 103, the four sets of bevel gear 2 104 are driven to rotate at the same time. During the rotation of the four sets of bevel gear 2 104, the four sets of screw rods 13 are driven to rotate in the slideway 1 2. When the screw rods 13 rotate, the four sets of sliders 14 are driven to slide on the slideway 2 and approach each other. The four sets of sliders 14 drive the four sets of right-angle clamps 9 to approach each other to clamp and fix the four corners of the sponge board;
[0024] When the sponge board is square, the position of the right-angled splint 9 on the slideway 2 5 is the same. When the sponge board is rectangular, the operator can rotate the knob 6 on the side of the slider 1 4. The rotation of the knob 6 drives the screw rod 2 7 to rotate, and the rotation of the screw rod 2 7 drives the slider 2 8 to slide. The sliding of the slider 2 8 drives the right-angled splint 9 to slide on the slider 1 4, which is used to adjust the initial position of the right-angled splint 9 to adapt to clamping sponge boards of different lengths.
[0025] The sponge production fixture can directly press the four corners of the sponge board, which can not only effectively reduce the displacement or deformation of the sponge due to uneven force during the processing, but also can adapt to sponge boards of different sizes and is highly practical.
[0026] The right-angled clamp 9 is clamped on the second slider 8;
[0027] The right-angled splint 9 is clamped on the slider 2 8, which is convenient for installation and removal of the right-angled splint 9, and further convenient for adjusting the size of the right-angled splint 9 according to the size and softness of the sponge board, further improving the applicability of the device.
[0028] The sides of the processing table 1, slideway 1 2, and slideway 2 5 are all provided with scales;
[0029] The processing table 1, slide 1 2, and slide 2 5 are all provided with scales on their sides. When adjusting the position of the right-angle clamp 9, the operator can determine the position of slider 1 4 on slide 1 2 and the position of slider 2 8 on slide 2 5 by observing the scales, and can more accurately adjust according to the size of the sponge board to ensure that the right-angle clamp 9 can be accurately pressed on the appropriate position of the sponge board.
[0030] The side of the right-angled splint 9 is paved with a pad, and the pad is made of rubber;
[0031] The sides of the right-angled splint 9 are paved with rubber pads, which play a buffering and protective role when pressing the sponge board.
[0032] A controller is provided on the processing table 1, and the controller is electrically connected to the motor 101;
[0033] The controller is provided to automatically control the motor 101 .
[0034] Working principle:
[0035] When the sponge production fixture is used, first place the sponge board on the processing table 1 so that the four corners of the sponge board face the four sets of right-angle clamps 9;
[0036] Start the motor 101 at the bottom of the processing table 1, and the end of the output shaft of the motor 101 drives the bevel gear 103 to rotate. During the rotation of the bevel gear 103, the four sets of bevel gear 2 104 are driven to rotate at the same time. During the rotation of the four sets of bevel gear 2 104, the four sets of screw rods 13 are driven to rotate in the slideway 1 2. When the screw rods 13 rotate, the four sets of sliders 14 are driven to slide on the slideway 2 and approach each other. The four sets of sliders 14 drive the four sets of right-angle clamps 9 to approach each other to clamp and fix the four corners of the sponge board;
[0037] When the sponge board is square, the position of the right-angled splint 9 on the slideway 2 5 is the same. When the sponge board is rectangular, the operator can rotate the knob 6 on the side of the slider 1 4. The rotation of the knob 6 drives the screw rod 2 7 to rotate, and the rotation of the screw rod 2 7 drives the slider 2 8 to slide. The sliding of the slider 2 8 drives the right-angled splint 9 to slide on the slider 1 4, which is used to adjust the initial position of the right-angled splint 9 to adapt to clamping sponge boards of different lengths.
[0038] The right-angled splint 9 is clamped on the second slider 8, which is convenient for installation and removal of the right-angled splint 9, and further facilitates the adjustment of the size of the right-angled splint 9 according to the size and softness of the sponge board, further improving the applicability of the device;
[0039] The processing table 1, the slideway 1 2, and the side of the slideway 2 5 are all provided with scales. When adjusting the position of the right-angle clamp 9, the operator can determine the position of the slider 1 4 on the slideway 1 2 and the position of the slider 2 8 on the slideway 2 5 by observing the scales, and can more accurately adjust according to the size of the sponge board to ensure that the right-angle clamp 9 can be accurately pressed and held in the appropriate position of the sponge board;
[0040] The sponge production fixture can directly press the four corners of the sponge board, which can not only effectively reduce the displacement or deformation of the sponge due to uneven force during the processing, but also can adapt to sponge boards of different sizes and is highly practical.
[0041] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A fixture for sponge production, comprising a processing table (1), characterized in that: The processing table (1) is provided with a slideway (2), and the slideway (2) is provided with four groups evenly distributed. A screw rod (3) is rotatably provided in the slideway (2), and a slider (4) is slidably provided on the slideway (2), and the slider (4) is threadedly connected to the screw rod (3). The slider (4) is provided with a slideway (5), and a knob (6) is rotatably provided on the side of the slider (4). The screw rod (7) is rotatably provided in the slideway (5), and the rotating shaft end of the knob (6) is fixedly installed with the rotating shaft end of the screw rod (7). The slider (8) is slidably provided on the slideway (5), and the slider (8) is threadedly connected to the screw rod (7), and a right-angle clamp (9) is provided on the slider (8). A driving member (10) for driving the right-angle clamp (9) to move horizontally at the same time is provided in the middle of the processing table (1).
2. A sponge production fixture according to claim 1, characterized in that: The driving member (10) comprises a motor (101) fixedly mounted on the bottom surface of the processing table (1), a mounting portion (102) disposed in the middle of the processing table (1), and a bevel gear 1 (103) and a bevel gear 2 (104) rotatably disposed in the mounting portion (102).
3. A sponge production fixture according to claim 2, characterized in that: The output shaft end of the motor (101) is fixedly mounted on the rotating shaft end of the bevel gear 1 (103); the number of sets of the bevel gear 2 (104) is the same as the number of sets of the screw rod 1 (3); and the bevel gear 2 (104) is meshed and connected to the bevel gear 1 (103); the rotating shaft end of the screw rod 1 (3) is fixedly mounted on the rotating shaft end of the bevel gear 2 (104).
4. A sponge production fixture according to claim 1, characterized in that: The right-angle clamp (9) is clamped and arranged on the second slider (8).
5. A sponge production fixture according to claim 1, characterized in that: The sides of the processing table (1), slideway 1 (2), and slideway 2 (5) are all provided with scales.
6. A sponge production fixture according to claim 1, characterized in that: A pad is laid on the side of the right-angle clamp (9), and the pad is made of rubber material.
7. A sponge production fixture according to claim 1, characterized in that: A controller is provided on the processing table (1), and the controller is electrically connected to the motor (101).