Lightweight high-strength electric vehicle frame
By using high-carbon steel and hollow structure frame components, combined with triangular support rods and damper buffer spring design, the problems of complex electric vehicle frame structure, heavy weight and insufficient protection are solved, achieving the effects of lightweighting, reducing costs and improving safety.
Patent Information
- Application Number
- CN202422895829.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-11-27
AI Technical Summary
Existing electric vehicle frames have complex structures, are heavy, and lack significant protective effects. The high cost of carbon fiber limits the promotion and use of the frames.
The main shaft, main frame, crossbeam and reinforcement rod made of high carbon steel are hollow structures. Combined with the design of triangular support rods, dampers and buffer springs, a simple and high-strength frame assembly is formed.
By simplifying the structure and material selection, the frame weight is significantly reduced, the compressive strength and shock absorption performance are enhanced, the safety of use is improved, and the cost is reduced.
Smart Images

Figure CN223302828U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of electric vehicles, in particular to a lightweight and high-strength electric vehicle frame. Background Art
[0002] Electric vehicles are powered by electricity and are an important means of transportation for people's daily travel. The frame of an electric vehicle is an important structure in an electric vehicle. In order to improve the endurance of an electric vehicle, a lightweight and high-strength electric vehicle frame is needed. Among them, the "high-strength lightweight frame" disclosed in the application number "CN202321257582.2" is also an increasingly mature technology. It "is fixed at the bottom of the inner wall of the support box by a carbon fiber frame and a first carbon fiber cross rod to increase its strength and support. The carbon fiber has excellent strength and rigidity and is very light. Several mounting holes are arranged on the inner wall of the support box for easy fixation with other components and batteries. The installation space is large, which improves the convenience of using the support box. The two triangular frames increase the frame The stability of the support is generally based on the principle that triangles are relatively strong. Furthermore, it can be made of polymer composite materials. The two triangular frames are fixed by connecting rods, and second carbon fiber cross bars are installed at the bottom ends of the two triangular frames. This can greatly improve the strength and durability of the frame and reduce the overall weight of the vehicle body. However, during use, this frame still has the following drawbacks: The carbon fiber cross bars, combined with the triangular frames and support frames, can indeed reduce the overall weight of the electric vehicle frame. However, the frame structure is complex, the inherent protective performance is not significant, and the high cost of carbon fiber limits its widespread use. Therefore, it is necessary to provide a frame that can reduce vehicle weight, save manufacturing costs, and improve protective effectiveness. Utility Model Content
[0003] The embodiment of the utility model provides a lightweight and high-strength electric vehicle frame, which aims to solve the problems of the existing frame having a complex overall structure, a heavy weight and insufficient protection effect.
[0004] To achieve the above-mentioned object, the utility model provides a lightweight and high-strength electric vehicle frame, comprising a frame assembly;
[0005] The frame assembly includes a main shaft, a main frame is installed at the end of the main shaft, a crossbeam is fixedly connected to the lower end of the main frame, two tail plates are fixedly connected to the side surface of the crossbeam, two support rods are fixedly connected to the front end of the main frame, a plurality of reinforcing rods are fixedly connected to the inside of the main frame, dampers are hinged between the main frame and the two tail plates, and buffer springs are sleeved on the side surfaces of the dampers.
[0006] As a preferred solution of the present invention, a plurality of first support rods are fixedly connected between the two support rods.
[0007] As a preferred solution of the present invention, a plurality of second support rods are installed on both sides of the lower end of the main frame.
[0008] As a preferred solution of the present invention, the lower end of the main frame and the upper ends of the two tail plates are fixedly connected to hinge shafts, the upper and lower ends of the damper are fixedly connected to hinge seats, and the hinge shafts and hinge seats are hinged to each other.
[0009] As a preferred solution of the present invention, the front end of the main shaft is fixedly connected with a connecting pipe.
[0010] As a preferred solution of the present invention, the main shaft, main frame, cross beam and reinforcing rod are all hollow structures.
[0011] As a preferred solution of the present invention, the main shaft, main frame, cross beam and reinforcing rod are all made of high carbon steel, and the tail plate is an I-beam.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] When the electric vehicle frame is in use, the frame structure only includes a main shaft structure made of high carbon steel, which is combined with the main frame, crossbeam and reinforcement rod. It can not only enhance its overall strength, but also has a simple structure. The above-mentioned structure made of high carbon steel can initially reduce its own weight. In addition, the first and second support rods arranged in a triangular structure can improve the overall stability of the frame and further enhance its own compressive strength. At the same time, since the main shaft, main frame, crossbeam and reinforcement rod are all hollow structures, the overall weight of the frame can be further reduced. In addition, the tail plate of the I-beam structure can enhance the compressive strength while reducing consumables. Finally, the damper and buffer spring can improve the overall seismic performance of the frame. Compared with the frame in the prior art "a high-strength lightweight frame", the present invention not only has a simple structure through the mutual cooperation of the above structures, but also greatly reduces the overall weight of the frame through the selection of materials and the hollow structure of each component. In addition, the triangular structure between the components combined with the damper and buffer spring can improve the shock absorption performance, thereby enhancing the practicality of the frame for easy promotion and use. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 This is a cross-sectional view of the frame assembly structure of the utility model;
[0016] Figure 3 This is a schematic diagram of the structure of the shock absorbing mechanism of the utility model.
[0017] In the figure: 100, frame assembly; 101, main shaft; 102, main frame; 103, crossbeam; 104, tail plate; 105, support rod; 106, reinforcement rod; 107, damper; 108, buffer spring; 111, first support rod; 121, second support rod; 131, articulated shaft; 132, articulated seat; 141, connecting pipe. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0019] See also Figure 1-3 , the utility model provides a lightweight and high-strength electric vehicle frame, including a frame assembly 100;
[0020] Among them, the frame assembly 100 includes a main shaft 101, a main frame 102 is installed at the end of the main shaft 101, the lower end of the main frame 102 is fixedly connected to a crossbeam 103, the side surface of the crossbeam 103 is fixedly connected to two tail plates 104, the front end of the main frame 102 is fixedly connected to two support rods 105, and the interior of the main frame 102 is fixedly connected to a number of reinforcing rods 106, and dampers 107 are hinged between the main frame 102 and the two tail plates 104, and buffer springs 108 are sleeved on the side surfaces of the dampers 107.
[0021] In a specific embodiment, the main shaft 101, main frame 102, crossbeam 103, tail plate 104, reinforcing rod 106, damper 107 and buffer spring 108 in the frame assembly 100 are not only simple in structure, so as to reduce the weight of the vehicle body, but also the triangular structure formed by the cooperation of the above structures can significantly enhance the overall compressive resistance of the frame and have a shock-absorbing effect, thereby significantly enhancing the practicality of the frame. When in use, the main frame 102 cooperates with the support structure of the support rod 105 to initially enhance its own strength, and the presence of the tail plate 104 cooperates with the tubular crossbeam 103 to not only enhance the strength of the rear end of the frame, but also reduce consumables and enhance the overall strength of the frame. At the same time, the presence of the damper 107 cooperates with the buffer spring 108 to enhance the shock-absorbing performance of the frame, thereby improving the safety of the frame for easy promotion and use.
[0022] See also Figure 2 and Figure 3 A plurality of first support rods 111 are fixedly connected between the two support rods 105 .
[0023] In a specific embodiment, a triangular structure is formed between the first support rod 111 and the two support rods 105 , thereby helping to enhance the overall compressive strength of the frame.
[0024] See also Figure 2 and Figure 3 A plurality of second support rods 121 are installed on both sides of the lower end of the main frame 102.
[0025] In a specific embodiment, a plurality of cross-arranged second support rods 121 can further enhance the overall strength of the frame.
[0026] See also Figure 2 and Figure 3 The lower end of the main frame 102 and the upper ends of the two tail plates 104 are fixedly connected to the hinge shaft 131, and the upper and lower ends of the damper 107 are fixedly connected to the hinge seat 132, and the hinge shaft 131 and the hinge seat 132 are hinged to each other.
[0027] In a specific embodiment, the hinge shaft 131 and the hinge seat 132 are hinged to each other, which facilitates fine adjustment of the angle when the damper 107 and the buffer spring 108 are subjected to force and shock absorption, thereby improving the flexibility of use of the damper 107.
[0028] See also Figure 1 The front end of the main shaft 101 is fixedly connected with a connecting pipe 141.
[0029] In a specific embodiment, the connecting tube 141 is convenient for connecting to the front wheel structure of the vehicle frame.
[0030] See also Figure 2 and Figure 3 The main shaft 101, the main frame 102, the cross beam 103 and the reinforcing rod 106 are all hollow structures.
[0031] In a specific embodiment, the hollow structure of the main shaft 101, the main frame 102, the crossbeam 103 and the reinforcing rod 106 can reduce the dead weight, thereby ensuring the lightweight of the frame while enhancing the overall compressive resistance of the frame.
[0032] See also Figure 2 and Figure 3 The main shaft 101, the main frame 102, the crossbeam 103 and the reinforcing rod 106 are all made of high carbon steel, and the tail plate 104 is an I-beam.
[0033] In a specific embodiment, the main shaft 101, main frame 102, crossbeam 103 and reinforcing rod 106 made of high carbon steel have excellent compressive and corrosion resistance, thereby significantly enhancing the safety of the frame. The tail plate 104 of the I-beam structure can reduce consumables and ensure its own compressive resistance.
[0034] Working principle: When in use, the main frame 102 and the supporting structure of the support rod 105 can initially enhance their own strength. At the same time, the presence of the tail plate 104 and the tubular crossbeam 103 can not only enhance the strength of the rear part of the frame, but also reduce consumables to enhance the overall strength of the frame. The presence of the damper 107 and the buffer spring 108 can enhance the shock absorption performance of the frame, thereby improving the safety of the frame and facilitating the promotion and use of electric vehicle frames.
[0035] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A lightweight and high-strength electric vehicle frame, characterized in that: include: A frame assembly (100) includes a main shaft (101), a main frame (102) is mounted at the end of the main shaft (101), a crossbeam (103) is fixedly connected to the lower end of the main frame (102), two tail plates (104) are fixedly connected to the side surface of the crossbeam (103), two support rods (105) are fixedly connected to the front end of the main frame (102), a plurality of reinforcing rods (106) are fixedly connected inside the main frame (102), a damper (107) is hinged between the main frame (102) and the two tail plates (104), and a buffer spring (108) is sleeved on the side surface of the damper (107).
2. The lightweight and high-strength electric vehicle frame according to claim 1, characterized in that: A plurality of first support rods (111) are fixedly connected between the two support rods (105).
3. The lightweight and high-strength electric vehicle frame according to claim 1, characterized in that: A plurality of second support rods (121) are installed on both sides of the lower end of the main frame (102).
4. The lightweight and high-strength electric vehicle frame according to claim 1, characterized in that: The lower end of the main frame (102) and the upper ends of the two tail plates (104) are fixedly connected to a hinge shaft (131), and the upper and lower ends of the damper (107) are fixedly connected to a hinge seat (132), and the hinge shaft (131) and the hinge seat (132) are hinged to each other.
5. The lightweight and high-strength electric vehicle frame according to claim 1, characterized in that: The front end of the main shaft (101) is fixedly connected to a connecting pipe (141).
6. The lightweight and high-strength electric vehicle frame according to claim 1, characterized in that: The main shaft (101), main frame (102), crossbeam (103) and reinforcing rod (106) are all hollow structures.
7. The lightweight and high-strength electric vehicle frame according to claim 1, characterized in that: The main shaft (101), the main frame (102), the crossbeam (103) and the reinforcing rod (106) are all made of high-carbon steel, and the tail plate (104) is an I-beam.
Citation Information
Patent Citations
High-strength light-weight vehicle frame
CN219821653U