Packaging box feeding and transferring device
By designing the packaging box feeding and transporting device, the inner box is driven by electric push rods, threaded rods and motors, and automatic counting is combined with a line scan camera, the problem of inconvenient transportation of axial diodes is solved, and the diode packaging efficiency and counting accuracy are improved.
Patent Information
- Application Number
- CN202422111267.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-08-29
AI Technical Summary
The existing axial bypass diode manufacturing process is outdated, resulting in inconvenient transfer of diodes in the packaging box and reducing working efficiency.
A packaging box feed transfer device is designed, including a feed box mechanism and an inner box handling mechanism. The inner box is driven by an electric push rod, threaded rod and a motor, and automatic counting is carried out in combination with a line scan camera to ensure accuracy and efficiency.
It realizes the automatic transfer and counting of diodes, improves the packaging efficiency, reduces the cumulative error of manual operation, and ensures the accuracy of the quantity of materials packed in boxes.
Smart Images

Figure CN223302999U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of semiconductor power devices, in particular to a packaging box feeding and transferring device. Background Art
[0002] A diode is an electronic component with two electrodes that allows current to flow in only one direction. Many applications utilize its rectification function.
[0003] At present, the manufacturing process of photovoltaic bypass diodes, especially axial bypass diodes, is outdated and the equipment iteration is slow. With the continuous development of new products and the emergence of module products, the disadvantages of axial diodes are gradually becoming apparent.
[0004] The packaging process of axial diodes is a key process. The diodes need to be placed in packaging boxes for transportation. Due to the large number of packaging boxes, it is inconvenient to operate and reduces work efficiency. Utility Model Content
[0005] In view of the above problems, the utility model provides a packaging box feeding and transferring device with simple structure and convenient operation.
[0006] The technical solution of the utility model is: a packaging box feeding and transferring device, comprising an operating table, the bottom of the operating table is rotatably connected to a pulley, the number of the pulleys is four, the bottom of the operating table is connected to a supporting leg, the number of the supporting legs is four, the operating table also includes a feeding box mechanism and an inner box conveying mechanism arranged in sequence,
[0007] The material box feeding mechanism is used to place a number of stacked inner boxes; the inner box transporting mechanism is used to drive the inner boxes to move.
[0008] The feeding box mechanism includes a base plate connected to the left side of the top of the operating table, an electric push rod is connected to the central axis of the top of the base plate, the left and right sides of the front end of the top of the base plate are connected to limit baffles, the inner wall of the limit baffle is slidably connected to the inner box, the back of the bottom end of the limit baffle is connected to the first horizontal plate, and the output end of the electric push rod is connected to the first push block.
[0009] An inner box transporting mechanism is provided at the top of the inner wall of the operating table, and the inner box transporting mechanism includes a slide groove opened at the front end of the top of the operating table, a slide rod is connected to the top of the inner wall of the operating table, a slider is slidably connected to the bottom of the slide rod, a first support plate is connected to the bottom of the slider, a threaded block is connected to the front end of the top of the first support plate, and a threaded rod is threadedly connected to the inner wall of the threaded block.
[0010] The left and right ends of the outer wall of the threaded rod are rotatably connected to connecting plates, and the tops of the two connecting plates are connected to the top of the inner wall of the operating table. The left side of the inner wall of the operating table is connected to a motor, and the output end of the motor is connected to the left end of the threaded rod. A push plate is connected to the central axis of the top of the first support plate, and the right side of the top of the push plate is connected to a second push block.
[0011] During operation, the utility model sets a feeding box mechanism and places an inner box in the limit baffle. At this time, when the inner box falls on the lowest end of the limit baffle, the electric push rod starts to push the inner box forward, and the inner box moves to the right side of the second push block. The motor starts to drive the threaded rod to rotate. When the threaded rod rotates, it drives the threaded block to move on the surface of the threaded rod, thereby driving the second push block to move. At this time, the second push block pushes the inner box to move to the right, thereby speeding up the transportation and subsequent operation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0013] Figure 1 It is a structural diagram of the utility model;
[0014] Figure 2 This is a schematic diagram of the overall half-section structure of the utility model;
[0015] Figure 3 This is an overall schematic diagram of the feeding box mechanism of the utility model;
[0016] Figure 4 This is a schematic diagram of the full cross-section structure of the feeding box mechanism of the utility model;
[0017] Figure 5 for Figure 4 A partial enlarged schematic diagram in the middle;
[0018] Figure 6 This is a general schematic diagram of the inner box transporting mechanism of the utility model;
[0019] Figure 7 This is a schematic diagram of a half-section of the line scanning mechanism of the utility model;
[0020] Figure 8 This is a general schematic diagram of the utility model wide-width line scan camera;
[0021] Figure 9 This is a schematic diagram of the full cross-section structure of the wire sweeping blanking mechanism of the utility model;
[0022] Figure 10This is a schematic diagram of the overall structure of the funnel mechanism of the utility model;
[0023] Figure 11 This is a schematic diagram of the overall top view of the structure of the utility model;
[0024] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0025] 1. Operating table; 2. Pulley; 3. Support legs; 4. Display screen;
[0026] 5. Feeding box mechanism; 501. Bottom plate; 502. Electric push rod; 503. First horizontal plate; 504. Limit baffle; 505. Inner box; 506. First push block;
[0027] 6. Inner box transport mechanism; 601. Slide; 602. Slide rod; 603. Slider; 604. Support plate; 605. Threaded block; 606. Threaded rod; 607. Connecting plate; 608. Motor; 609. Push plate; 610. Second push block;
[0028] 7. Line scanning mechanism; 701. First hollow chamber; 702. Cabinet door; 703. Handle; 704. Fixing plate; 705. Connecting rod; 706. Light source;
[0029] 8. Wide-screen line scan camera;
[0030] 9. Line sweeping unloading mechanism; 901. Second hollow bin; 902. Feed hopper; 903. Vibrating plate; 904. Track-type vertical vibration plate; 905. Funnel-type vibration plate; 906. Cover plate; 907. Position-limiting inclined hopper; 908. Second horizontal plate; 909. Support plate;
[0031] 10. Funnel mechanism; 101. Support rod; 102. Support plate; 103. Right-angle plate; 104. Stainless steel funnel; 105. Material blocking cylinder;
[0032] 11. Material collecting and pushing box mechanism; 111. Material pushing cylinder; 112. Buffer platform; 113. Support rod; 114. Display; 115. Warning light; 116. Tablet; 117. Keyboard. DETAILED DESCRIPTION
[0033] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0034] See also Figure 1-11As shown, the packaging box feeding and transferring device in the present invention, in a specific application, includes an operating table 1, the bottom of the operating table 1 is rotatably connected to a pulley 2, the number of pulleys 2 is four, the bottom of the operating table 1 is connected to a support leg 3, the number of support legs 3 is four, including:
[0035] A feeding box mechanism 5 for placing a plurality of stacked inner boxes 505;
[0036] The inner box transporting mechanism 6 is used to drive the inner box 505 to move.
[0037] The operating table 1 also includes: a display screen 4 is connected to the left side of the top of the operating table 1, and a control switch is provided on the display screen to facilitate the operation;
[0038] The line scan unloading mechanism 9 is used to unload diodes. After being counted by the width display line scan camera 8, the diodes are dropped into the inner box 505 through the funnel mechanism 10. After the count is full, the inner box 505 continues to move.
[0039] The material collecting and box pushing mechanism 11 is used to collect the inner box 505 after the count is full.
[0040] The feeding box mechanism 5 includes a base plate 501 connected to the left side of the top of the operating table 1, an electric push rod 502 is connected to the central axis of the top of the base plate 501, and the left and right sides of the front end of the top of the base plate 501 are connected to limit baffles 504. The inner wall of the limit baffle 504 is slidably connected to the inner box 505. There are several inner boxes 505. The back of the bottom end of the limit baffle 504 is connected to a first horizontal plate 503. The output end of the electric push rod 502 is connected to a first push block 506. The electric push rod 502 is provided to enable the inner box 505 to be circulated and fed, thereby speeding up the packaging efficiency.
[0041] An inner box transporting mechanism 6 is provided at the top of the inner wall of the operating platform 1. The inner box transporting mechanism 6 includes a slide groove 601 opened at the front end of the top of the operating platform 1. A slide rod 602 is connected to the top of the inner wall of the operating platform 1. A slider 603 is slidably connected to the bottom of the slide rod 602. A first support plate 604 is connected to the bottom of the slider 603. A threaded block 605 is connected to the front end of the top of the first support plate 604. A threaded rod 606 is threadedly connected to the inner wall of the threaded block 605. The purpose of setting the slide rod 602 is to limit the first support plate 604.
[0042] The left and right ends of the outer wall of the threaded rod 606 are rotatably connected to the connecting plate 607, and the tops of the two connecting plates 607 are connected to the top of the inner wall of the operating table 1. The left side of the inner wall of the operating table 1 is connected to the motor 608, and the output end of the motor 608 is connected to the left end of the threaded rod 606. A push plate 609 is connected to the central axis at the top of the first support plate 604, and a second push block 610 is connected to the right side of the top of the push plate 609. The purpose of setting the second push block is to push the inner box 505.
[0043] A line scanning mechanism 7 is provided at the central axis of the top of the operating table 1. The line scanning mechanism 7 includes a first hollow bin 701 connected to the front end of the top of the operating table 1. A cabinet door 702 is hinged at the top of the front of the first hollow bin 701. A handle 703 is connected to the bottom of the front of the cabinet door 702. Fixed plates 704 are connected to the left and right sides of the inner wall of the first hollow bin 701. A connecting rod 705 is connected on the side where the two fixing plates 704 are close to each other. A light source 706 is connected to the front of the connecting rod 705. There are six light sources 706. The purpose of setting the light source 706 is to illuminate the parts to prevent the parts from being unable to be photographed by the wide line scanning camera due to the dark environment, thereby causing counting errors and improving the accuracy of part counting.
[0044] A wire-sweeping unloading mechanism 9 is provided at the rear end of the top of the operating platform 1. The rear end of the central axis of the top of the operating platform 1 is connected to a second hollow bin 901. The rear end of the top of the second hollow bin 901 is connected to a feed hopper 902. The middle of the second hollow bin 901 is connected to a second horizontal plate 908. The left and right sides of the top of the second horizontal plate 908 are connected to support plates 909.
[0045] The rear ends of the tops of the two support plates 909 are connected to track-type straight vibration plates 904, and the front ends of the tops of the two support plates 909 are respectively connected to funnel-type vibration plates 905. The tops of the two track-type straight vibration plates 904 and the funnel-type vibration plates 905 are in contact with the bottom of the vibration plate 903. The front and rear ends of the top of the second hollow bin 901 are hinged with cover plates 906. The front end of the bottom of the inner wall of the second hollow bin 901 is connected to a width-displaying line scanning camera 8. The purpose of setting the track-type straight vibration plate 904 and the funnel-type vibration plate 905 is to generate vibration, so that the parts move along the inclined surface of the vibration plate, so that the parts move into the limiting inclined bucket.
[0046] A funnel mechanism 10 is set on the inner wall of the operating table 1, and the funnel mechanism 10 includes a first support rod 101 connected to the front end of the top of the operating table 1. There are four first support rods 101. The tops of the first support rod 101 at the front end and the first support rod 101 at the rear end are both connected to second support plates 102. The tops of the two second support plates 102 are both connected to right-angle plates 103. The sides of the two second support plates 102 close to each other are connected to stainless steel funnels 104. The lower inclined surfaces on the left and right sides of the stainless steel funnel 104 are both connected to material blocking cylinders 105. The purpose of setting the stainless steel funnel 104 is to allow parts to be unloaded toward the center along the inclined surface inside the stainless steel funnel, so that the parts fall into the inner box.
[0047] A material receiving and pushing box mechanism 11 is provided on the top right side of the operating table 1. The material receiving and pushing box mechanism 11 includes a pushing cylinder 111 connected to the front end of the top right side of the operating table 1. The output end of the pushing cylinder 111 is in front contact with the inner box 505. A cache platform 112 is connected to the top right side of the operating table 1. The bottom of the inner box 505 is in contact with the bottom of the inner surface of the cache platform 112. A second support rod 113 is connected to the top right side of the operating table 1. There are four second support rods 113. A flat panel 116 is connected to the top of the four second support rods 113. A display 114 is provided at the rear end of the top of the flat panel 116. A keyboard 117 is provided at the front end of the top of the flat panel 116. A warning light 115 is connected to the top right side of the second hollow warehouse 901. The purpose of setting the warning light 115 is that when the inner box inside the cache platform reaches the standard, the warning light will light up to remind the staff to take it.
[0048] The products are packed in boxes through automatic loading, unloaded using a customized vibration plate, and counted using line scan camera software, achieving automatic counting while avoiding inaccurate counting.
[0049] The method of using the present invention comprises the following steps: S1: the staff places the inner box 505 in the limit baffle 504. At this time, when the inner box 505 falls on the lowest end of the limit baffle 504, the electric push rod 502 starts to push the inner box 505 forward. The inner box 505 moves to the right side of the second push block 610. The motor 608 starts to drive the threaded rod 606 to rotate. When the threaded rod 606 rotates, it drives the threaded block 605 to move on the surface of the threaded rod 606, thereby driving the second push block 610 to move. At this time, the second push block 610 pushes the inner box 505 to move to the right, and pushes the inner box 505 to the inside of the line scanning mechanism 7. When the inner box 505 moves to the right, the inner box 505 is pushed to the inside of the line scanning mechanism 7. When the part is inside the line scanning mechanism 7, a diode is fed into the feed hopper 902. At this time, the part falls on the surface of the vibration plate 903 along with the feed hopper 902. When the track-type straight vibration plate 904 and the funnel-type vibration plate 905 are started, the vibration plate 903 is driven to vibrate, thereby causing the part to move along the inclined surface of the vibration plate 903. When the part moves to the limiting inclined bucket 907, the part falls into the stainless steel funnel 104 in the funnel mechanism 10 along the limiting inclined bucket 907. The part is discharged toward the center along the internal inclined surface of the stainless steel funnel 104, thereby causing the part to fall into the inner box 505.
[0050] S2: When the parts are falling, they are scanned by the width-displaying line scan camera 8 and the falling parts are counted. When the count reaches 400, the next material box is automatically switched and the light source 706 in the line scan mechanism 7 illuminates the parts.
[0051] S3: When the count reaches 400, the second pushing block 610 returns to the initial position and pushes the next inner box 505 sent by the feeding box mechanism 5 into the line scanning mechanism 7. At this time, the current inner box 505 pushes the full inner box 505 to move to the right to switch the inner box 505. When the full inner box 505 is pushed to the right, the receiving and pushing box mechanism 11 starts the pushing cylinder 111. The output end of the pushing cylinder 111 pushes the full inner box 505 to move to the cache platform 112. The cache platform 112 can accommodate up to 15 inner boxes 505. When the inner box 505 inside the cache platform 112 reaches the standard, the warning light 115 lights up to remind the staff to take it, and the number counted in real time by the wide line scanning camera 8 is put into the display 114.
[0052] A specific application of this embodiment is: the staff places the inner box 505 in the limit baffle 504. At this time, when the inner box 505 falls on the lowest end of the limit baffle 504, the electric push rod 502 starts to push the inner box 505 forward, and the inner box 505 moves to the right side of the second push block 610. The motor 608 starts to drive the threaded rod 606 to rotate. When the threaded rod 606 rotates, it drives the threaded block 605 to move on the surface of the threaded rod 606, thereby driving the second push block 610 to move. At this time, the second push block 610 pushes the inner box 505 to move to the right, and pushes the inner box 505 to the inside of the line scanning mechanism 7, thereby automatically connecting the parts, thereby speeding up the work. Packaging efficiency, when the inner box 505 is inside the line sweeping mechanism 7, the parts are put into the feed hopper 902, and the parts fall on the surface of the vibration plate 903 along with the feed hopper 902. When the track-type straight vibration plate 904 and the funnel-type vibration plate 905 are started, the vibration plate 903 is driven to vibrate, so that the parts move along the inclined surface of the vibration plate 903. When the parts move to the limiting inclined bucket 907, the parts fall into the stainless steel funnel 104 in the funnel mechanism 10 along the limiting inclined bucket 907. The parts are unloaded toward the center along the internal inclined surface of the stainless steel funnel 104, so that the parts fall into the inner box 505. When the parts are falling, the parts The parts are scanned by the wide-view line scanning camera 8, and the falling parts are counted. When the count reaches 400, the next material box is automatically switched. The light source 706 in the line scanning mechanism 7 illuminates the parts to prevent the parts from not being able to be photographed by the wide-view line scanning camera 8 due to the dark environment, thereby causing counting errors, improving the accuracy of part counting, and ensuring the accuracy of the quantity when the materials are boxed. When the count reaches 400, the second pushing block 610 returns to the initial position and pushes the next inner box 505 sent by the feeding box mechanism 5 into the inner part of the line scanning mechanism 7. At this time, the current inner box 505 pushes the full inner box 505 to move to the right, realizing seamless switching of the inner box 505. To improve packaging efficiency, when the full inner box 505 is pushed to the right, the material receiving and pushing box mechanism 11 starts the pushing cylinder 111, and the output end of the pushing cylinder 111 pushes the full inner box 505 to the buffer platform 112. The buffer platform 112 can accommodate up to 15 inner boxes 505. When the inner box 505 inside the buffer platform 112 reaches the standard, the warning light 115 lights up to remind the staff to take it, and the number counted in real time by the wide-display line scan camera 8 is put into the display 114. The line scan camera is used for counting during the unloading process to ensure the accuracy of the quantity when the material is boxed, avoiding the cumulative error caused by manual weighing that causes the quantity to be inconsistent with the actual quantity.
[0053] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0054] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A packaging box feeding and transferring device, comprising an operating table (1), wherein the bottom of the operating table (1) is rotatably connected to a pulley (2), and the bottom of the operating table (1) is connected to a supporting leg (3), characterized in that: The operating table (1) further comprises a material feeding box mechanism (5) and an inner box transporting mechanism (6) which are arranged in sequence. The feeding box mechanism (5) is used to place a plurality of stacked inner boxes (505); The inner box transport mechanism (6) is used to drive the inner box (505) to move.
2. The packaging box feeding and transferring device according to claim 1, characterized in that: The feeding box mechanism (5) comprises a bottom plate (501) connected to the left side of the top of the operating table (1); an electric push rod (502) is connected to the central axis of the top of the bottom plate (501); the left and right sides of the top front end of the bottom plate (501) are both connected to limit baffles (504); the inner wall of the limit baffle (504) is slidably connected to an inner box (505); the back of the bottom end of the limit baffle (504) is connected to a first transverse plate (503); and the output end of the electric push rod (502) is connected to a first push block (506).
3. The packaging box feeding and transferring device according to claim 2, characterized in that: The inner box transport mechanism (6) comprises a slide groove (601) provided at the front end of the top of the operating table (1); a slide rod (602) is connected to the top of the inner wall of the operating table (1); a slider (603) is slidably connected to the bottom of the slide rod (602); a first support plate (604) is connected to the bottom of the slider (603); a threaded block (605) is connected to the front end of the top of the first support plate (604); and a threaded rod (606) is threadedly connected to the inner wall of the threaded block (605).
4. The packaging box feeding and transferring device according to claim 3, characterized in that: The left and right ends of the outer wall of the threaded rod (606) are both rotatably connected to a connecting plate (607), the tops of the two connecting plates (607) are both connected to the top of the inner wall of the operating table (1), the left side of the inner wall of the operating table (1) is connected to a motor (608), the output end of the motor (608) is connected to the left end of the threaded rod (606), the top center axis of the first support plate (604) is connected to a push plate (609), and the right side of the top of the push plate (609) is connected to a second push block (610).
5. The packaging box feeding and transferring device according to any one of claims 1 to 4, characterized in that: The number of the pulleys (2) is four.
6. The packaging box feeding and transferring device according to any one of claims 1 to 4, characterized in that: The number of the supporting legs (3) is four.
Citation Information
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