Belt type modularized narrow-band sorting machine

Through the design of belt-type modular narrow-belt sorting machine and the combination of active wheel ring and conveyor belt, the problems of large space occupation and complex control of cross sorting machine are solved, and efficient and low-cost material sorting operation is achieved.

CN223303413UActive Publication Date: 2025-09-05SHENZHEN ZHONGSHUN INTELLIGENT LOGISTICS EQUIP CO LTD
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Patent Information

Application Number
CN202422853154.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-09-05
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

In the existing technology, cross sorting machines are expensive, occupy a large area and are complex to control, making it difficult to achieve efficient and accurate material sorting.

Method used

A belt-type modular narrow-belt sorter was designed, which includes a bracket, a control box, a mounting frame, a protective frame, a sorting component and a power component. Through the combination of a driving wheel ring and a conveyor belt, the conveying and sorting operations of items are realized, which reduces the floor space and simplifies the control process.

Benefits of technology

It achieves efficient sorting of items, reduces sorting costs and reduces floor space, and is simple to operate and easy to control.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a belt type modularized narrow-band sorting machine which comprises a support and a conveying assembly. A control box is installed in the support, an installation frame is fixed to the upper side of the support, two corresponding protection frames are installed on the left side and the right side of the installation frame, sorting assemblies are installed on the left side and the right side of the installation frame, and the sorting assemblies are located in the two protection frames; a first power assembly and a second power assembly are mounted in the mounting frame, the second power assembly is connected with the sorting assembly, and a tensioning assembly is mounted in the middle of the interior of the mounting frame; and the conveying assembly comprises rotating shafts, first connecting wheels, a conveying belt and a supporting plate, the two corresponding rotating shafts are rotationally connected to the left side and the right side of the interior of the mounting frame, the first connecting wheels are fixed to the right ends of the rotating shafts on the front side, and sorting can be conducted very conveniently.
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Description

Technical Field

[0001] The utility model relates to the technical field of logistics sorting, in particular to a belt-type modular narrow-band sorting machine. Background Art

[0002] With the digital transformation of traditional manufacturing and service industries and the further improvement of global division of labor, efficient and accurate movement, handling and sorting of materials have become an urgent need for related industries to improve quality and efficiency.

[0003] In the existing technology, cross sorting is basically used for sorting materials. However, cross sorting is costly, occupies a large area, is complex to control, and is cumbersome in practical applications. Therefore, we propose a belt-type modular narrow-band sorter. Utility Model Content

[0004] The technical problem to be solved by the present invention is to overcome the existing defects and provide a belt-type modular narrow-band sorting machine that can perform sorting very conveniently and can effectively solve the problems in the background technology.

[0005] To achieve the above-mentioned object, the present utility model provides the following technical solutions: a belt-type modular narrow-belt sorting machine, comprising a bracket and a conveying assembly;

[0006] Bracket: A control box is installed inside, a mounting frame is fixed on the upper side of the bracket, two corresponding protective frames are installed on the left and right sides of the mounting frame, sorting components are installed on the left and right sides of the mounting frame, the sorting components are located inside the two protective frames, the first power component and the second power component are installed inside the mounting frame, the second power component is connected to the sorting component, and a tensioning component is installed in the middle of the mounting frame;

[0007] Conveying assembly: includes a rotating shaft, a first connecting wheel, a conveyor belt and a support plate. Two corresponding rotating shafts are rotatably connected on the left and right sides of the installation frame. The right end of the front rotating shaft is fixed with a first connecting wheel. The two rotating shafts are connected by a conveyor belt. Two corresponding support plates are fixed inside the installation frame. The two support plates are located between the two rotating shafts. The tensioning assembly is located between the two support plates. The first power assembly is connected to the first connecting wheel. The items are transported by setting the conveying assembly.

[0008] Furthermore, the tensioning assembly includes a tensioning shaft, a redirecting shaft and an extrusion strip. Four corresponding tensioning shafts are rotatably connected to the middle part of the mounting frame. Four corresponding recesses are provided on the upper side of the conveyor belt. The tensioning shaft is located inside the recess. Two corresponding redirecting shafts are provided on the left and right sides of the tensioning shaft. Both redirecting shafts are located inside the conveyor belt. The upper ends of the circumferential surfaces of all the redirecting shafts are in contact with the upper side of the inside of the conveyor belt. The recesses of the conveyor belt are tensioned by providing a tensioning assembly.

[0009] Furthermore, the sorting component includes a mounting shaft, a driving wheel ring, a driven wheel ring, a mounting belt, a sorting belt, a bearing seat and a second connecting wheel. Two corresponding mounting shafts are provided on the left and right sides of the mounting frame. The two mounting shafts are located inside the two protective frames. Four corresponding driving wheel rings are fixed on the circumferential surface of the left mounting shaft, and four corresponding driven wheel rings are fixed on the circumferential surface of the right mounting shaft. The driving wheel ring and the driven wheel ring correspond to each other, and the adjacent driving wheel rings and the driven wheel rings are connected by a mounting belt. The upper side of the mounting belt is flush with the upper side of the conveyor belt, and the mounting belt is located inside the lower recessed portion provided on the upper side of the conveyor belt. A sorting belt is fixed on the upper side of the mounting belt, and the sorting belt has a raised platform. Two corresponding bearing seats are installed on the front and rear ends of the circumferential surface of the mounting shaft, and the four bearing seats are respectively fixed on the left and right sides of the mounting frame. The front end of the left mounting shaft is fixed with the second connecting wheel, and items are sorted by setting a sorting component.

[0010] Furthermore, the first power assembly includes a support frame, a first motor, a third connecting wheel and a first connecting belt. A mounting port is provided at the front end of the right side of the mounting frame, and the support frame is fixed inside the mounting port. The first motor is installed on the left side of the support frame. The third connecting wheel is fixed on the output shaft of the first motor. The third connecting wheel is connected to the first connecting wheel through the first connecting belt. The input of the first motor is electrically connected to the output end of the control switch group inside the control box, and the first connecting wheel is driven to rotate by setting the first power assembly.

[0011] Furthermore, the second power assembly includes a mounting frame, a second motor, a fourth connecting wheel and a second connecting belt. The mounting frame is fixed to the left side of the mounting frame, the second motor is installed on the rear side of the mounting frame, the fourth connecting wheel is fixed on the output shaft of the second motor, the fourth connecting wheel is connected to the second connecting wheel through the second connecting belt, the input of the second motor is electrically connected to the output end of the control switch group inside the control box, and the second connecting wheel is driven to rotate by setting the second power assembly.

[0012] The utility model is provided with a sorting component and a conveying component so that when in use, all the driving wheel rings can be controlled to rotate so that all the sorting belts are rotated to the bottom of the conveyor belt, and then the front rotating shaft is controlled to rotate. The rotation of the front rotating shaft can drive the conveyor belt to rotate to convey the articles. When sorting is required, all the driving wheel rings are controlled to rotate again so that all the sorting belts are rotated upward to squeeze the articles. After squeezing, the articles can be separated from the conveyor belt to complete the sorting. The whole process is easy to operate. Compared with the traditional cross sorting, it not only reduces the occupied area, but also reduces the sorting cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural diagram of the utility model;

[0014] Figure 2 A schematic diagram of the conveying component structure;

[0015] Figure 3 It is a schematic diagram of the sorting component structure;

[0016] Figure 4 Schematic diagram of the structure of the first power assembly;

[0017] Figure 5 This is a schematic diagram of the structure of the second power component.

[0018] In the figure: 1 bracket, 2 control box, 3 mounting frame, 4 conveying assembly, 41 rotating shaft, 42 first connecting wheel, 43 conveyor belt, 44 support plate, 5 tensioning assembly, 51 tensioning shaft, 52 redirecting shaft, 53 extrusion strip, 6 sorting assembly, 61 mounting shaft, 62 driving wheel ring, 63 driven wheel ring, 64 mounting belt, 65 sorting belt, 66 bearing seat, 67 second connecting wheel, 7 first power assembly, 71 supporting frame, 72 first motor, 73 third connecting wheel, 74 first connecting belt, 8 second power assembly, 81 mounting frame, 82 second motor, 83 fourth connecting wheel, 84 second connecting belt, 9 protective frame. DETAILED DESCRIPTION

[0019] See also Figure 1-5 , a belt-type modular narrow-belt sorting machine, comprising a support 1 and a conveying assembly 4;

[0020] Bracket 1: A control box 2 is installed inside, a mounting frame 3 is fixed on the upper side of the bracket 1, two corresponding protective frames 9 are installed on the left and right sides of the mounting frame 3, sorting components 6 are installed on the left and right sides of the mounting frame 3, the sorting component 6 is located inside the two protective frames 9, the first power component 7 and the second power component 8 are installed inside the mounting frame 3, the second power component 8 is connected to the sorting component 6, a tensioning component 5 is installed in the middle of the mounting frame 3, the tensioning component 5 includes a tensioning shaft 51, a redirecting shaft 52 and an extrusion bar 53, the middle part of the mounting frame 3 is rotatably connected with four corresponding tensioning shafts 51, four corresponding recessed portions are provided on the upper side of the conveyor belt 43, the tensioning shaft 51 is located inside the recessed portion, the tensioning shaft 51 There are two corresponding redirecting shafts 52 on the left and right sides, and the two redirecting shafts 52 are both located inside the conveyor belt 43. The upper ends of the circumferential surfaces of all the redirecting shafts 52 are in contact with the upper side of the inner part of the conveyor belt 43. The sorting assembly 6 includes a mounting shaft 61, a driving wheel ring 62, a driven wheel ring 63, a mounting belt 64, a sorting belt 65, a bearing seat 66 and a second connecting wheel 67. There are two corresponding mounting shafts 61 on the left and right sides of the mounting frame 3. The two mounting shafts 61 are located inside the two protective frames 9. Four corresponding driving wheel rings 62 are fixed on the circumferential surface of the mounting shaft 61 on the left, and four corresponding driven wheel rings 63 are fixed on the circumferential surface of the mounting shaft 61 on the right. The driving wheel rings 62 and the driven wheel rings 63 correspond to each other, and the adjacent The driving wheel ring 62 is connected to the driven wheel ring 63 by a mounting belt 64. The upper side of the mounting belt 64 is flush with the upper side of the conveyor belt 43. The mounting belt 64 is located inside the lower recess provided on the upper side of the conveyor belt 43. A sorting belt 65 is fixed on the upper side of the mounting belt 64. The sorting belt 65 has a raised platform. Two corresponding bearing seats 66 are installed at the front and rear ends of the circumferential surface of the mounting shaft 61. The four bearing seats 66 are respectively fixed to the left and right sides of the mounting frame 3. The front end of the mounting shaft 61 on the left is fixed with a second connecting wheel 67. The first power assembly 7 includes a support frame 71, a first motor 72, a third connecting wheel 73 and a first connecting belt 74. A mounting port is provided at the front end of the right side of the mounting frame 3. The support frame 71 is fixed inside the mounting port. A first motor 72 is installed on the left side of the frame 71, and a third connecting wheel 73 is fixed on the output shaft of the first motor 72. The third connecting wheel 73 is connected to the first connecting wheel 42 through a first connecting belt 74. The input of the first motor 72 is electrically connected to the output end of the control switch group inside the control box 2. The second power assembly 8 includes a mounting frame 81, a second motor 82, a fourth connecting wheel 83 and a second connecting belt 84. The mounting frame 81 is fixed on the left side of the interior of the mounting frame 3, and the second motor 82 is installed on the rear side of the mounting frame 81. A fourth connecting wheel 83 is fixed on the output shaft of the second motor 82. The fourth connecting wheel 83 is connected to the second connecting wheel 67 through a second connecting belt 84. The input of the second motor 82 is electrically connected to the output end of the control switch group inside the control box 2.The second connecting wheel 67 is driven to rotate by the second power assembly 8, the first connecting wheel 42 is driven to rotate by the first power assembly 7, the items are sorted by the sorting assembly 6, and the lower concave portion of the conveyor belt 43 is tensioned by the tensioning assembly 5;

[0021] Conveying assembly 4: includes a rotating shaft 41, a first connecting wheel 42, a conveyor belt 43 and a support plate 44. Two corresponding rotating shafts 41 are rotatably connected on the left and right sides inside the mounting frame 3. The right end of the front rotating shaft 41 is fixed with a first connecting wheel 42. The two rotating shafts 41 are connected by a conveyor belt 43. Two corresponding support plates 44 are fixed inside the mounting frame 3. The two support plates 44 are located between the two rotating shafts 41. The tensioning assembly 5 is located between the two support plates 44. The first power assembly 7 is connected to the first connecting wheel 42. The items are conveyed by setting the conveying assembly 4.

[0022] When in use, first start the second motor 82 to rotate the fourth connecting wheel 83, and the rotation of the fourth connecting wheel 83 drives the second connecting wheel 67 to rotate. The rotation of the second connecting wheel 67 drives the installation shaft 61 on the left to rotate, thereby making all the driving wheel rings 62 rotate, and all the driving wheel rings 62 rotate to drive all the installation belts 64 to rotate, and all the installation belts 64 rotate to rotate, and all the raised platforms of the sorting belts 65 are rotated to the bottom of the conveyor belt 43, and then the front rotating shaft 41 is controlled to rotate. The rotation of the front rotating shaft 41 can drive the conveyor belt 43 to rotate and transport the items backward. When sorting is needed, all the driving wheel rings 62 are controlled to rotate again so that the raised platforms of all the sorting belts 65 rotate upward to lift the items, which can make the items leave the conveyor belt 43 to the left. In this case, sorting can be completed, and the whole process is easy to operate. Compared with traditional cross sorting, it not only reduces the floor space but also reduces the sorting cost.

[0023] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A belt-type modular narrow-belt sorting machine, characterized by: It comprises a support (1) and a delivery assembly (4); Bracket (1): a control box (2) is installed inside, a mounting frame (3) is fixed on the upper side of the bracket (1), two corresponding protective frames (9) are installed on the left and right sides of the mounting frame (3), sorting components (6) are installed on the left and right sides of the mounting frame (3), the sorting components (6) are located inside the two protective frames (9), a first power component (7) and a second power component (8) are installed inside the mounting frame (3), the second power component (8) is connected to the sorting component (6), and a tensioning component (5) is installed in the middle of the mounting frame (3); The conveying assembly (4) comprises a rotating shaft (41), a first connecting wheel (42), a conveyor belt (43) and a support plate (44). Two corresponding rotating shafts (41) are rotatably connected on the left and right sides of the interior of the mounting frame (3). The first connecting wheel (42) is fixed to the right end of the front rotating shaft (41). The two rotating shafts (41) are connected through the conveyor belt (43). Two corresponding support plates (44) are fixed inside the mounting frame (3). The two support plates (44) are located between the two rotating shafts (41). The tensioning assembly (5) is located between the two support plates (44). The first power assembly (7) is connected to the first connecting wheel (42).

2. A belt-type modular narrow-belt sorting machine according to claim 1, characterized in that: The tensioning assembly (5) includes a tensioning shaft (51), a redirecting shaft (52) and an extrusion strip (53). Four corresponding tensioning shafts (51) are rotatably connected to the middle of the interior of the mounting frame (3). Four corresponding recessed portions are provided on the upper side of the conveyor belt (43). The tensioning shaft (51) is located inside the recessed portions. Two corresponding redirecting shafts (52) are provided on the left and right sides of the tensioning shaft (51). Both redirecting shafts (52) are located inside the conveyor belt (43). The upper ends of the circumferential surfaces of all the redirecting shafts (52) are in contact with the upper side of the interior of the conveyor belt (43).

3. The belt-type modular narrow-belt sorting machine according to claim 1, characterized in that: The sorting assembly (6) comprises a mounting shaft (61), a driving wheel ring (62), a driven wheel ring (63), a mounting belt (64), a sorting belt (65), a bearing seat (66) and a second connecting wheel (67). Two corresponding mounting shafts (61) are provided on the left and right sides of the mounting frame (3). The two mounting shafts (61) are located inside the two protective frames (9). Four corresponding driving wheel rings (62) are fixed on the circumferential surface of the left mounting shaft (61). Four corresponding driven wheel rings (63) are fixed on the circumferential surface of the right mounting shaft (61). The driving wheel ring (62) and the driven wheel ring (63) are connected to each other. Corresponding to each other, adjacent driving wheel rings (62) and driven wheel rings (63) are connected by mounting belts (64), the upper side of the mounting belt (64) is flush with the upper side of the conveyor belt (43), the mounting belt (64) is located inside the lower recess provided on the upper side of the conveyor belt (43), a sorting belt (65) is fixed on the upper side of the mounting belt (64), two corresponding bearing seats (66) are installed at the front and rear ends of the circumferential surface of the mounting shaft (61), the four bearing seats (66) are respectively fixed on the left and right sides of the mounting frame (3), a second connecting wheel (67) is fixed to the front end of the left mounting shaft (61), and the sorting belt (65) has a raised platform.

4. The belt-type modular narrow-belt sorting machine according to claim 1, characterized in that: The first power assembly (7) comprises a support frame (71), a first motor (72), a third connecting wheel (73) and a first connecting belt (74). A mounting opening is provided at the front end of the right side of the mounting frame (3), the supporting frame (71) is fixed inside the mounting opening, the first motor (72) is mounted on the left side of the supporting frame (71), the third connecting wheel (73) is fixed on the output shaft of the first motor (72), the third connecting wheel (73) is connected to the first connecting wheel (42) through the first connecting belt (74), and the input of the first motor (72) is electrically connected to the output end of the control switch group inside the control box (2).

5. The belt-type modular narrow-belt sorting machine according to claim 1, characterized in that: The second power assembly (8) comprises a mounting frame (81), a second motor (82), a fourth connecting wheel (83) and a second connecting belt (84). The mounting frame (81) is fixed to the left side of the interior of the mounting frame (3). The second motor (82) is installed on the rear side of the mounting frame (81). The fourth connecting wheel (83) is fixed to the output shaft of the second motor (82). The fourth connecting wheel (83) is connected to the second connecting wheel (67) through the second connecting belt (84). The input of the second motor (82) is electrically connected to the output end of the control switch group inside the control box (2).