Electromagnetic vibration feeder for producing fly ash from concrete

By setting a vibration box and a rotating block structure in the electromagnetic vibrating feeder, using a motor to adjust the vibration amplitude, and the movable block to perform a large-scale eccentric rotation, the problems of insufficient vibration amplitude and complex adjustment in the existing technology are solved, and a stronger feeding effect is achieved.

CN223303733UActive Publication Date: 2025-09-05HUANGSHAN TIANYUN CONCRETE TECH CO LTD
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Patent Information

Application Number
CN202422898958.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-09-05
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

The existing electromagnetic vibrating feeder needs to remove the eccentric block when adjusting the vibration amplitude, which increases the workload and the vibration amplitude is insufficient.

Method used

By setting up structures such as a vibration box, a rotating block, and a moving block, the vibration amplitude is adjusted using the output torque of the motor. The moving block performs a large-scale eccentric rotation on the rotating block, and the vibration spring provides a buffer to achieve strong vibration feeding.

Benefits of technology

The vibration amplitude can be adjusted without removing the eccentric block, the vibration amplitude is stronger, the material feeding is faster, the workload is reduced, and the feeding efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of vibrating feeders, and discloses an electromagnetic vibrating feeder for producing fly ash from concrete, feeding with strong vibration amplitude is realized by arranging a vibrating box, a rotating block, a movable block and other structures, a motor is started to drive the rotating block to continuously rotate, and the position of the movable block is limited by a sliding strip, so that the vibration amplitude is high. When the movable block rotates to a certain angle, the movable block can be located on the outer ring of the sliding strip on one side to slide outwards, the movable block can also slide towards the middle of the sliding strip on the other side at the same time, when the movable block rotates and slides, the movable block can be circularly overlapped with the positions of the rotating blocks on the two sides, and the rotating blocks on the two sides clamp the movable block to conduct large-amplitude eccentric rotation. And the vibration of the elastic control plate is stronger, so that the conveying box is stronger and quicker when feeding coal ash, and the conveying effect with strong vibration amplitude is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of vibrating feeders, in particular to an electromagnetic vibrating feeder for producing fly ash in concrete production. Background Art

[0002] The scientific use of fly ash has become a crucial component in concrete production. Fly ash offers multiple advantages, including improved concrete workability, enhanced durability, and reduced production costs. Electromagnetic vibrating feeders are often used for fly ash transportation. These feeders are used to uniformly and quantitatively deliver material from silos or other storage equipment to receiving equipment, making them essential for automated assembly lines. They are used for quantitative or continuous delivery of bulk, granular, or powdered materials. They are widely used in industries such as mining, metallurgy, coal, power generation, chemicals, food, glass, and refractory materials.

[0003] In the prior art, the force and amplitude of an electromagnetic vibrating feeder are usually adjusted by adjusting the motor output torque and the position of the eccentric block. However, when adjusting the vibration amplitude, the eccentric block often needs to be removed for adjustment, which increases the workload. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the utility model provides an electromagnetic vibrating feeder for fly ash in concrete production, which has the advantages of easy adjustment of amplitude, greater eccentricity and stronger vibration amplitude, and solves the problems raised by the above background technology.

[0005] The utility model provides the following technical solution: an electromagnetic vibrating feeder for fly ash in concrete production, comprising a frame, four corners of the frame are provided with support legs, the support legs include two groups, a front support leg group and a rear support leg group, the height of the rear support leg group is higher than that of the front support leg group, a feed box is provided on the top of the frame, a connecting spring is fixedly connected between the support legs and the feed box, a hopper is provided on the top of one end of the feed box, the hopper is communicated with the interior of the feed box, a sliding block is provided on the inner bottom wall of the feed box, a triangular box is provided on the bottom of the feed box between the support legs, a stop block is fixedly connected to one side of the frame, a spring control plate is provided between one side of the stop block and one side of the triangular box, and one side of the spring control plate is fixedly connected to the vibration box.

[0006] Through the above-mentioned structural setting, when using this device to vibrate and feed coal ash, the amplitude of the vibration feeding can be adjusted by adjusting the size of the motor output torque. When the rotating block rotates at an insufficient speed, the movable block located at the outermost circle of the rotating block will not be driven to rotate. When the rotating block rotates at a maximum speed, the movable block will rotate with the rotating block, and the amplitude will reach the inner wall of the vibration box to achieve maximum amplitude vibration.

[0007] Preferably, a vibration spring A is fixedly connected between the spring control plate and one side of the triangular box, a vibration spring B is fixedly connected between the spring control plate and one side of the stop block, and fixed legs are fixedly installed on both sides of one side of the vibration box.

[0008] Through the above-mentioned structural setting, after the vibration spring A and the vibration spring B are set, a buffer space is provided for the vibration of the vibration box. At the same time, when the moving block inside the vibration box rotates, it can timely drive the feed box to vibrate, so that the coal ash inside the feed box can be vibrated and transported in time.

[0009] Preferably, rotating blocks are rotatably installed on both sides of the vibration box, one side of the rotating block is located inside the vibration box, and a motor is fixedly installed with the axis center of one side of the rotating block located at the end of the fixed leg. The rotating block is fixedly connected to the output shaft of the motor, and a movable block is movably installed between the rotating blocks inside the vibration box.

[0010] Through the above-mentioned structural setting, when the motor drives the rotating block to rotate, it can drive the movable block located between the rotating blocks to perform a large-scale eccentric rotation. When the rotating block drives the movable block located between it to rotate, it can also drive the movable block located on the outer ring of the slide bar to slide, thereby achieving the effect of maximum-scale eccentric rotation.

[0011] Preferably, a slide groove A is provided on one side of the movable block, and a slide groove B is provided on the other side of the movable block, and the slide groove A and the slide groove B are at a vertical angle. A sliding bar is provided on one side of the rotating block close to the movable block, and the sliding bar is adapted to the slide groove A and the slide groove B. The sliding bar of the rotating block on one side is adapted to the slide groove A, and the sliding bar of the rotating block on the other side is adapted to the slide groove B, and the movable block is slidably arranged on the outer ring of the sliding bar.

[0012] Through the above-mentioned structural setting, when the movable block rotates and slides and comes into contact with the inner wall of the vibration box, the eccentrically rotating movable block can drive the vibration box to vibrate. While the vibration box vibrates, it drives the vibration spring A and the vibration spring B to perform reciprocating operations such as contraction and release, thereby driving the feed box to vibrate and feed.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. The electromagnetic vibrating feeder for fly ash in concrete production realizes feeding with strong vibration amplitude by setting structures such as a vibration box, a rotating block, and a moving block. When the motor is started, the motor will drive the rotating block to rotate continuously. Since the position of the moving block is restricted by the slide bar, the moving block rotates with the rotating block. When it rotates to a certain angle, the moving block will be located on the outer ring of the slide bar on one side and slide outward, but the moving block will also slide toward the middle of the slide bar on the other side. When the moving block rotates and slides, it will overlap with the positions of the rotating blocks on both sides. The rotating blocks on both sides clamp the moving block for a large eccentric rotation, so that the vibration obtained by the spring control plate is stronger, and the feed box can feed the fly ash more powerfully and quickly, achieving a conveying effect with a strong vibration amplitude.

[0015] 2. The electromagnetic vibrating feeder for fly ash in concrete production can adjust the vibration amplitude by setting different structures such as motor, moving block and slide bar. By adjusting the output torque of the motor, the speed of the rotating block is driven to rotate at different speeds, and the rotation sliding amplitude of the moving block between the rotating blocks is adjusted. When the motor drives the rotating block to rotate slowly, the sliding speed of the moving block on the outer ring of the slide bar is slowed down, and its vibration amplitude and vibration frequency are slowed down. When the motor drives the rotating block to rotate quickly, the vibration amplitude and vibration frequency of the moving block are increased, which has the effect of adjusting the vibration amplitude without disassembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the connection between the feed box and the bottom block structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the internal structure of the feed box of the utility model;

[0019] Figure 4 This is a schematic diagram of the internal structure of the vibration box of the utility model.

[0020] In the figure: 1. Frame; 11. Support leg; 12. Connecting spring; 2. Feed box; 21. Hopper; 22. Sliding block; 23. Triangular box; 3. Stop block; 4. Spring control plate; 41. Vibration spring A; 42. Vibration spring B; 43. Fixed leg; 5. Vibration box; 51. Rotating block; 52. Motor; 53. Moving block; 531. Chute A; 532. Chute B; 54. Slide bar. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] See also Figure 1-Figure 3 , an electromagnetic vibrating feeder for fly ash in concrete production, comprising a frame 1, with legs 11 provided at the four corners of the frame 1, the legs 11 comprising two groups, a front leg group and a rear leg group, the rear leg group being higher than the front leg group, a feed box 2 being provided on the top of the frame 1, a connecting spring 12 being fixedly connected between the legs 11 and the feed box 2, a hopper 21 being provided on the top of one end of the feed box 2, the hopper 21 being communicated with the interior of the feed box 2, a sliding block 22 being provided on the inner bottom wall of the feed box 2, for facilitating the transportation of the fly ash when it enters the interior of the feed box 2, a triangular box 23 being provided on the bottom of the feed box 2 between the legs 11, a resist block 3 being fixedly connected to one side of the frame 1, a spring control plate 4 being provided between one side of the resist block 3 and one side of the triangular box 23, and a vibration box 5 being fixedly connected to one side of the spring control plate 4.

[0023] When using this device to vibrate and feed fly ash, the amplitude of the vibration feeding can be adjusted by adjusting the size of the torque output by the motor 52. When the rotating block 51 rotates at an insufficient speed, the movable block 53 located at the outermost circle of the rotating block 51 will not be driven to rotate. When the rotating block 51 rotates at a maximum speed, the movable block 53 rotates with the rotating block 51, and the amplitude will reach the inner wall of the vibration box 5, thereby achieving maximum amplitude vibration.

[0024] See also Figures 1-4 A vibration spring A41 is fixedly connected between the spring control plate 4 and one side of the triangular box 23, a vibration spring B42 is fixedly connected between the spring control plate 4 and one side of the block 3, and a fixed leg 43 is fixedly installed on both sides of the vibration box 5 on one side of the spring control plate 4.

[0025] After the vibration spring A41 and the vibration spring B42 are set, a buffer space is provided for the vibration of the vibration box 5. At the same time, when the moving block 53 inside the vibration box 5 rotates, it can timely drive the feed box 2 to vibrate, so that the coal ash inside the feed box 2 is timely vibrated and transported. The vibration spring A41 and the vibration spring B42 respectively play the role of connecting the feed box 2 and the block 3.

[0026] See also Figures 1-4, rotating blocks 51 are rotatably installed on both sides of the vibration box 5, one side of the rotating block 51 is located inside the vibration box 5, and the center of the axis of one side of the rotating block 51 is located at the end of the fixed leg 43 where a motor 52 is fixedly installed. The rotating block 51 is fixedly connected to the output shaft of the motor 52. The rotating blocks 51 are arranged on both sides of the movable block 53, and the positions do not correspond. When viewed from one side of the rotating block 51, there is an overlapping area between the rotating blocks 51. When the motor 52 drives the output shaft to rotate, it can drive the rotating block 51 to rotate synchronously. The interior of the vibration box 5 is movably installed with a movable block 53 between the rotating blocks 51.

[0027] When the motor 52 drives the rotating block 51 to rotate, it can drive the movable block 53 located between the rotating blocks 51 to perform a large-scale eccentric rotation. When the rotating block 51 drives the movable block 53 located between it to rotate, it can also drive the movable block 53 located on the outer circle of the slide bar 54 to slide, achieving the effect of maximum eccentric rotation.

[0028] See also Figures 1-4 A slide groove A531 is provided on one side of the movable block 53, and a slide groove B532 is provided on the other side of the movable block 53. The slide groove A531 and the slide groove B532 are at a vertical angle. A slide bar 54 is provided on the side of the rotating block 51 close to the movable block 53. The slide bar 54 is adapted to the slide groove A531 and the slide groove B532. The slide bar 54 of the rotating block 51 on one side is adapted to the slide groove A531, and the slide bar 54 of the rotating block 51 on the other side is adapted to the slide groove B532. The movable block 53 is slidably arranged on the outer ring of the slide bar 54.

[0029] Due to the setting of the vibration box 5, when the movable block 53 is located between the rotating blocks 51 and rotates and slides, it can be restricted by the inside of the vibration box 5. When the movable block 53 rotates and slides and wants to contact the inner wall of the vibration box 5, the eccentrically rotating movable block 53 can drive the vibration box 5 to vibrate. While the vibration box 5 vibrates, it drives the vibration spring A41 and the vibration spring B42 to perform reciprocating operations such as contraction and release, thereby driving the feed box 2 to vibrate and feed.

[0030] Working principle: The coal ash is continuously injected into the interior of the feed box 2 through the hopper 21. When the coal ash contacts the sliding block 22, due to the angle of the sliding block 22, it will first slide toward the two walls of the feed box 2 or the opening of the feed box 2. At this time, the motor 52 is started, and the motor 52 will drive the rotating block 51 to rotate continuously. Since the position of the movable block 53 is limited by the slide bar 54, the movable block 53 rotates together with the rotating block 51. When it rotates to a certain angle, the movable block 53 will be located on the outer circle of the slide bar 54 on one side and slide outward, but the movable block 53 will also slide toward the middle of the slide bar 54 on the other side. When the movable block 53 rotates and slides, it will overlap with the positions of the rotating blocks 51 on both sides. The rotating blocks 51 on both sides clamp the movable block 53 for a large-scale eccentric rotation, so that the vibration of the spring control plate 4 is stronger, so that the feed box 2 can feed the coal ash more powerfully and quickly.

Claims

1. An electromagnetic vibrating feeder for fly ash in concrete production, comprising a frame (1), characterized in that: The four corners of the frame (1) are provided with supporting legs (11), and the supporting legs (11) include two groups, including a front supporting leg group and a rear supporting leg group. The height of the rear supporting leg group is higher than that of the front supporting leg group. A feed box (2) is provided on the top of the frame (1), and a connecting spring (12) is fixedly connected between the supporting legs (11) and the feed box (2). A hopper (21) is provided on the top of one end of the feed box (2), and the hopper (21) is communicated with the interior of the feed box (2). A sliding block (22) is provided on the inner bottom wall of the feed box (2). The bottom of the feed box (2) is provided with a triangular box (23) between the supporting legs (11). A stop block (3) is fixedly connected to one side of the frame (1), and a spring control plate (4) is provided between one side of the stop block (3) and one side of the triangular box (23). One side of the spring control plate (4) is fixedly connected to a vibration box (5).

2. The electromagnetic vibrating feeder for fly ash in concrete production according to claim 1, characterized in that: A vibration spring A (41) is fixedly connected between the elastic control plate (4) and one side of the triangular box (23), a vibration spring B (42) is fixedly connected between the elastic control plate (4) and one side of the stop block (3), and fixed legs (43) are fixedly mounted on both sides of one side of the elastic control plate (4) on the vibration box (5).

3. The electromagnetic vibrating feeder for fly ash in concrete production according to claim 2, characterized in that: Rotating blocks (51) are rotatably mounted on both sides of the vibration box (5), one side of the rotating block (51) is located inside the vibration box (5), a motor (52) is fixedly mounted on one side of the rotating block (51) with its axis center located at the end of the fixed leg (43), the rotating block (51) is fixedly connected to the output shaft of the motor (52), and a moving block (53) is movably mounted between the rotating blocks (51) inside the vibration box (5).

4. The electromagnetic vibrating feeder for fly ash in concrete production according to claim 3, characterized in that: A slide groove A (531) is provided on one side of the movable block (53), and a slide groove B (532) is provided on the other side of the movable block (53), wherein the slide groove A (531) and the slide groove B (532) are at a vertical angle, and a slide bar (54) is provided on one side of the rotating block (51) close to the movable block (53), wherein the slide bar (54) is adapted to the slide groove A (531) and the slide groove B (532), wherein the slide bar (54) of the rotating block (51) on one side is adapted to the slide groove A (531), and the slide bar (54) of the rotating block (51) on the other side is adapted to the slide groove B (532), and the movable block (53) is slidably arranged on the outer ring of the slide bar (54).