EPE laying device
By designing the EPE laying device, the automatic laying of EPE is achieved using guide, traction, fixing and cutting components, which solves the problems of low manual operation efficiency, high cost and poor safety, and improves production efficiency and safety.
Patent Information
- Application Number
- CN202422789899.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-11-15
AI Technical Summary
Manually operated EPE laying efficiency, high cost and low safety, and the pasting position is prone to deviation.
An EPE laying device is designed, including a frame, a guide assembly, a traction assembly, a fixing assembly and a cutting assembly. The EPE direction is adjusted through the guide assembly, the traction assembly is adjusted in length, and the EPE is fitted with the EPE during the product movement, and the fixing assembly and the cutting assembly are cooperated to achieve automatic laying.
The automatic laying of EPE is realized, which improves work efficiency, reduces production costs, and improves operational safety and paste accuracy.
Smart Images

Figure CN223303876U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of EPE laying, in particular to an EPE laying device. Background Art
[0002] EPE (Expandable Polyethylene) is expandable polyethylene, also known as pearl cotton. EPE is widely used in product packaging, such as computers, electrical appliances, high-end furniture, leather goods, handbags, and shoes. Especially for high-end craft packaging, EPE combined with other high-end decorative fabrics and velvet creates a luxurious and elegant look while maintaining excellent impact protection, a trend that is also trending towards high-end packaging. When used on furniture, pearl cotton must be manually cut into the desired shape and applied to the surface. However, this manual process is inefficient, costly, unsafe, and prone to misalignment. Utility Model Content
[0003] In order to solve the above technical problems, the utility model provides an EPE laying device, which realizes automatic laying of EPE by cooperating with EPE during the movement of the product.
[0004] The utility model adopts the following technical solutions:
[0005] An EPE laying device, comprising:
[0006] A frame, comprising legs and a mounting frame located above the legs;
[0007] A guide assembly is provided on the mounting frame and has a plurality of guide rods;
[0008] A traction assembly, located below the guide assembly and having a traction roller;
[0009] A fixing assembly, located below the traction assembly, having a clamping plate for fixing the EPE;
[0010] A cutting assembly, located on one side of the fixed assembly, comprising a cutter for cutting EPE, a movable seat below the cutter, and a guide rail provided on the mounting frame;
[0011] The direction of EPE is adjusted by the guide component, the length of EPE is adjusted by the traction component, the product fits with EPE during movement, and the EPE is cut by the cooperation of the fixing component and the cutting component to realize automatic laying of EPE.
[0012] Preferably, the guide rod includes a first guide rod, a second guide rod and a third guide rod, and the third guide rod is located below the first guide rod and the second guide rod and is used to adjust the direction of the EPE.
[0013] Preferably, the first guide rod and the second guide rod are arranged at the same height.
[0014] Preferably, a winding drum is provided on the mounting frame, and the surface of the winding drum has EPE.
[0015] Preferably, the traction assembly further comprises a support roller arranged on the mounting frame, and the support roller is arranged opposite to the traction roller to facilitate pulling the EPE out from the winding drum.
[0016] Preferably, the traction assembly further comprises a first driving mechanism disposed on the mounting frame and configured to drive the traction roller to move horizontally.
[0017] Preferably, one end of the traction roller is connected to a rotating motor for driving the traction roller to rotate, so as to rotate the traction roller to pull the EPE out of the winding drum.
[0018] Preferably, the clamping plate includes a fixed clamping plate and a movable clamping plate located on one side of the fixed clamping plate, so as to facilitate fixing the upper end of the EPE.
[0019] Preferably, a second driving mechanism is provided at one end of the movable splint to facilitate adjustment of the position of the movable splint.
[0020] Preferably, a cutting groove is provided on the fixed splint to facilitate the movement of the tool to cut the EPE.
[0021] Preferably, the fixing clamp plate includes an upper clamp plate and a lower clamp plate, and the cutting groove is formed between the upper clamp plate and the lower clamp plate.
[0022] Preferably, a roller conveyor line is provided in the accommodation space formed by the supporting legs and the lower surface of the mounting frame for moving the products.
[0023] Compared with the existing technology, the utility model has the following advantages: the utility model provides an EPE laying device, including a frame, a guide component, a traction component, a fixing component and a cutting component. The direction of the EPE is adjusted by the guide component, and the length of the EPE is adjusted by the traction component. The product is fitted with the EPE during movement, and the EPE is cut by the cooperation of the fixing component and the cutting component, thereby realizing automatic laying of the EPE. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 Schematic diagram of the structure of the EPE laying device.
[0025] Figure 2 This is a cross-sectional view of the EPE laying device.
[0026] Figure 3 This is a partial structural diagram of the EPE laying device.
[0027] Figure 4 for Figure 3 Schematic diagram of the A part structure.
[0028] Figure 5 A schematic diagram of the rack structure.
[0029] In the figure, there are a frame 1, a support leg 1-1, a mounting frame 1-2, a guide assembly 2, a first guide rod 2-1, a second guide rod 2-2, a third guide rod 2-3, a traction assembly 3, a traction roller 3-1, a support roller 3-2, a first drive mechanism 3-3, a fixing assembly 4, a fixed splint 4-1, a cutting groove 4-1-1, an upper splint 4-1-2, a lower splint 4-1-3, a movable splint 4-2, a cutting assembly 5, a tool 5-1, a movable seat 5-2, a guide rail 5-3, and a winding drum 6. DETAILED DESCRIPTION
[0030] In order to facilitate understanding of the technical solution of the present utility model, the following is a detailed description with reference to the accompanying drawings and specific embodiments.
[0031] like Figure 1-5 As shown, an EPE laying device includes:
[0032] A rack 1 includes a support leg 1-1 and a mounting bracket 1-2 located above the support leg 1-1;
[0033] The guide assembly 2 is provided on the mounting frame 1-2 and has a plurality of guide rods for guiding the EPE and adjusting its movement direction;
[0034] The traction assembly 3 is located below the guide assembly 2 and has a traction roller 3-1. The EPE is pulled out through the traction roller 3-1 to adjust the length of the EPE.
[0035] The fixing component 4 is located below the traction component 3 and has a clamping plate for fixing the EPE to clamp the EPE to prevent it from shifting during the bonding process;
[0036] The cutting assembly 5 is located on one side of the fixing assembly 4 and comprises a cutter 5-1 for cutting EPE, a movable seat 5-2 located below the cutter 5-1 and a guide rail 5-3 provided on the mounting frame 1-2, and is capable of cutting EPE.
[0037] A roller conveyor line is located within the space formed by the support legs 1-1 and the lower surface of the mounting frame 1-2. The product is positioned on the roller conveyor line and moves forward as the rollers roll. For example, the product is a sofa cushion. During use, the pulling assembly 3 pulls the EPE to a certain length, while the fixing assembly 4 clamps the EPE. The sofa cushion moves forward as the rollers roll, reaching the middle of the EPE before continuing forward. At this point, the EPE, pushed by the front of the sofa cushion, adheres to the upper and lower surfaces and front end of the sofa cushion. Once the EPE is fully adhered to the upper and lower surfaces of the sofa cushion, the cutting assembly 5 cuts the EPE, completing the EPE laying process for one product.
[0038] A winding drum 6 is provided on the mounting frame 1 - 2 , and the surface of the winding drum 6 has EPE.
[0039] like Figure 2-3 As shown, the guide rods include a first guide rod 2-1, a second guide rod 2-2 and a third guide rod 2-3. The third guide rod 2-3 is located below the first guide rod 2-1 and the second guide rod 2-2. The first guide rod 2-1 and the second guide rod 2-2 are arranged at the same height and are located on the same horizontal plane. The EPE released from the winding drum 6 bypasses the first guide rod 2-1 and the second guide rod 2-2 and then passes through the side of the third guide rod 2-3 and extends downward.
[0040] The traction assembly 3 also includes a support roller 3-2 mounted on the mounting frame 1-2. The support roller 3-2 is positioned opposite the traction roller 3-1. A first drive mechanism 3-3 is also provided on one side of the traction roller 3-1. The first drive mechanism 3-3 is mounted on the mounting frame 1-2 and is used to drive the traction roller 3-1 to move horizontally. The traction roller 3-1 moves toward the support roller 3-2 via the first drive mechanism 3-3, pressing against the surface of the EPE. The rotation of the motor on the traction roller 3-1 pulls the EPE downward through friction. The support roller 3-2 can be passively rotated or can also be actively rotated by a motor.
[0041] like Figure 4 As shown, the splint includes a fixed splint 4-1 and a movable splint 4-2 located on one side of the fixed splint 4-1. The movable splint 4-2 can move relative to the fixed splint 4-1 to fix the upper end of the EPE. A second driving mechanism 4-3 is provided at one end of the movable splint 4-2, and the second driving mechanism 4-3 can drive the movable splint 4-2 to move relative to the fixed splint 4-1. A cutting groove 4-1-1 is provided on the fixed splint 4-1, and the movable seat 5-2 moves on the guide rail 5-3. The tool 5-1 on the movable seat 5-2 moves from one end of the cutting groove 4-1-1 to the other end to achieve cutting of the EPE. The fixed splint 4-1 includes an upper splint 4-1-2 and a lower splint 4-1-3. A cutting groove 4-1-1 is formed between the upper splint 4-1-2 and the lower splint 4-1-3.
[0042] The above are only preferred embodiments of the present invention. The scope of protection of the present invention shall be based on the scope defined by the claims. Several improvements and modifications made by those skilled in the art without departing from the spirit and scope of the present invention should also be regarded as the scope of protection of the present invention.
Claims
1. An EPE laying device, characterized in that: include: A frame (1) comprising a support leg (1-1) and a mounting frame (1-2) located above the support leg (1-1); A guide assembly (2) is arranged on the mounting frame (1-2) and has a plurality of guide rods; A traction assembly (3) located below the guide assembly (2) and having a traction roller (3-1); A fixing assembly (4), located below the traction assembly (3), having a clamping plate for fixing the EPE; The cutting assembly (5) is located on one side of the fixed assembly (4) and comprises a cutter (5-1) for cutting EPE, a movable seat (5-2) located below the cutter (5-1), and a guide rail (5-3) provided on the mounting frame (1-2).
2. The EPE laying device according to claim 1, characterized in that: The guide rods comprise a first guide rod (2-1), a second guide rod (2-2) and a third guide rod (2-3), wherein the third guide rod (2-3) is located below the first guide rod (2-1) and the second guide rod (2-2).
3. The EPE laying device according to claim 2, characterized in that: The first guide rod (2-1) and the second guide rod (2-2) are arranged at the same height.
4. The EPE laying device according to claim 1, characterized in that: A winding drum (6) is provided on the mounting frame (1-2), and the surface of the winding drum (6) has EPE.
5. The EPE laying device according to claim 1, characterized in that: The traction assembly (3) further comprises a support roller (3-2) arranged on the mounting frame (1-2), and the support roller (3-2) is arranged opposite to the traction roller (3-1).
6. The EPE laying device according to claim 1, characterized in that: The traction assembly (3) also includes a first driving mechanism (3-3) arranged on the mounting frame (1-2) and used for driving the traction roller (3-1) to move horizontally.
7. The EPE laying device according to claim 1, characterized in that: One end of the traction roller (3-1) is connected to a rotating motor for driving the traction roller (3-1) to rotate.
8. The EPE laying device according to claim 1, characterized in that: The clamping plate comprises a fixed clamping plate (4-1) and a movable clamping plate (4-2) located on one side of the fixed clamping plate (4-1).
9. The EPE laying device according to claim 8, characterized in that: A second driving mechanism (4-3) is provided at one end of the movable clamping plate (4-2).
10. The EPE laying device according to claim 8, characterized in that: The fixing clamping plate (4-1) is provided with a cutting groove (4-1-1).
11. The EPE laying device according to claim 10, characterized in that: The fixed clamping plate (4-1) comprises an upper clamping plate (4-1-2) and a lower clamping plate (4-1-3), and the cutting groove (4-1-1) is formed between the upper clamping plate (4-1-2) and the lower clamping plate (4-1-3).
12. The EPE laying device according to claim 1, characterized in that: A roller conveying line is provided in the accommodation space formed by the supporting legs (1-1) and the lower surface of the mounting frame (1-2).