Auxiliary bracket for cable and wire production
By designing an auxiliary bracket for cable wire production including base, mount, slide, transmission and hydraulic cylinder, the problems of poor adaptability and friction wear of traditional brackets are solved, and stable transmission and efficient production of cables are achieved.
Patent Information
- Application Number
- CN202422844713.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-11-21
AI Technical Summary
Traditional brackets are difficult to adapt to the production needs of cables of different specifications, and the operation of adjusting height and angle is complicated, resulting in the need to replace the bracket or adjust the equipment during the production process. The friction between the cables causes wear, affecting service life and cable quality.
An auxiliary bracket including a base, mounting seat, slide, transmission member, line roller and hydraulic cylinder is designed. Through the combination of transmission member and hydraulic cylinder, the height and angle of the line roller are flexibly adjusted, friction is reduced, and the stable transmission of cable is achieved through the cooperation of transmission member and adjustment seat.
It improves the applicability and production efficiency of the bracket, reduces the wear and transmission losses of the cable, and improves the surface quality of the cable and the smoothness of the production process.
Smart Images

Figure CN223303884U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an auxiliary bracket, in particular to an auxiliary bracket for producing cables and wires. Background Art
[0002] Cables and wires are important carriers of power transmission and signal transmission. Their quality and production efficiency are directly related to the stability and reliability of the entire power system.
[0003] In the production process of cables and wires, with the expansion of production scale and the increase in cable types, higher requirements are placed on auxiliary equipment in the production process. In order to avoid multiple transfers and waiting time, and ensure the smooth production process and the orderly flow of semi-finished products and the connection of various processes, usually a corresponding processing process in the cable will be completed on a complete production line. When it involves the conversion of different workstations, auxiliary wire racks are required to be used for transmission and transfer between the two workstations. Due to the different parameters such as diameter, material, and weight of cables and wires, traditional brackets are often difficult to adapt to the production needs of cables of different specifications. The operation is often complicated in adjusting the height and angle, which is not convenient for quickly adapting to changes in the production line, resulting in the need to replace brackets or adjust equipment during the production process. In addition, during the transportation of cables and wires, the friction between the traditional brackets and the cables will cause wear on the bracket surface, thereby affecting the service life of the bracket and the surface quality of the cable. Utility Model Content
[0004] In order to overcome the shortcomings that traditional brackets are often difficult to adapt to the production needs of cables of different specifications, the adjustment of height, angle, etc. is often complicated, and it is not convenient to quickly adapt to changes in the production line, resulting in the need to replace brackets or adjust equipment during the production process, and in the transportation process of cables and wires, the friction between traditional brackets and cables will cause wear on the bracket surface, thereby affecting the service life of the bracket and the surface quality of the cable, the purpose of this utility model is to provide an auxiliary bracket for cable and wire production to solve one of the above problems.
[0005] The technical solution is: an auxiliary bracket for cable and wire production, including a base, a mounting seat, a slide, a transmission member, a wire roller, a mounting plate, a mounting frame, a wire roller and a hydraulic cylinder. The base is symmetrically provided with mounting seats on the left and right sides, and slides are provided in the mounting seats. A wire roller is rotatably provided between the slides. A transmission member is vertically provided on the mounting seat. The transmission member consists of a transmission motor and a transmission screw. The transmission screw drives the slide to slide up and down in the mounting seat, and then drives the wire roller to move up and down. Mounting plates are provided on the front and back sides of the upper part of the base, and two left and right sides are provided on the top of the mounting plate. The sides are hinged with mounting frames, and two line rollers are rotatably provided in the mounting frames. Hydraulic cylinders are symmetrically provided on the mounting plates, one end of the hydraulic cylinder is hinged to the mounting plate, and the end of the hydraulic rod of the hydraulic cylinder is hinged to one side of the adjacent mounting frame. The mounting frame is driven to swing left and right by the extension and contraction of the hydraulic rod of the hydraulic cylinder. When the hydraulic rod of the hydraulic cylinder is fully extended, the two line rollers 2 on the same mounting plate are vertical. When the hydraulic rod of the hydraulic cylinder is fully retracted, the ends of the two line rollers 2 on the same mounting plate move away from each other to the left and right sides respectively. At this time, the two line rollers are in an inclined opposite open state as a whole.
[0006] As a further preferred solution, it also includes a transmission part 2, with grooves on both the front and rear sides of the upper part of the base, and the two mounting plates are slidably arranged in the two sliding grooves respectively. Two transmission parts 2 are provided on the base, and the transmission part 2 consists of a transmission motor and a transmission screw. The transmission screws of the two transmission parts 2 are respectively inserted into the two grooves and rotate with the lower part of the mounting plate at a similar position, and the two mounting plates are driven to slide left and right on the base through the two transmission parts 2.
[0007] As a further preferred solution, when the hydraulic rod of the hydraulic cylinder is fully retracted, the top height of the line roller 2 is higher than the top height of the line roller 1.
[0008] As a further preferred solution, it also includes an adjustment seat and a line roller three. The adjustment seat is slidably provided on the sliding seat, and the line roller three is rotatably provided between the adjustment seats. The arrangement direction of the line roller three is consistent with that of the line roller one.
[0009] As a further preferred solution, a spring is also included. The lower part of the adjustment seat is wound with a spring, and both ends of the spring are respectively connected to the adjustment seat and the sliding seat.
[0010] The beneficial effects are as follows: the utility model transmits the cable by setting a wire roller 1 for lifting the cable and two sets of wire rollers 2 for clamping the cable, so that the cable is always in contact with the rotating wire rollers during transmission, effectively reducing the friction between the cable and the bracket, and reducing the loss during cable transmission. At the same time, an adjustable wire roller 2 is set, which can be adjusted according to cables of different wire diameters to adapt to different work requirements, thereby improving the applicability of the bracket of the utility model.
[0011] The utility model adds a movable and adjustable transmission part 2 on the mounting plate of the online roller 2. In actual use, it can be dynamically adjusted according to the cable dynamics and the position of the cable docking device, reducing manual intervention in the equipment and avoiding cable wear or breakage caused by improper transmission position. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.
[0013] Figure 2 It is a three-dimensional structural diagram of the utility model's line roller 1, adjustment seat and line roller 3 components.
[0014] Figure 3 It is a three-dimensional structural diagram of the components of the utility model, such as the mounting frame, the second line roller and the second transmission member.
[0015] Among them: 1-base, 2-mounting seat, 3-slide, 4-transmission part 1, 5-line roller 1, 6-mounting plate, 61-mounting frame, 62-line roller 2, 7-adjusting seat, 71-line roller 3, 72-spring, 8-hydraulic cylinder, 9-transmission part 2. DETAILED DESCRIPTION
[0016] The following further illustrates the technical solution with reference to specific embodiments. It should be noted that terms such as "up," "down," "left," and "right" used herein to indicate directions refer only to the positions of the structures depicted in the corresponding drawings. Component numbers, such as "first" and "second," are used solely to distinguish the components being described and do not convey any sequential or technical meaning. References to "connected" and "coupled" in this application, unless otherwise specified, include both direct and indirect connections (couplings).
[0017] An auxiliary bracket for cable and wire production, such as Figure 1-3 As shown, it includes a stable base 1, mounting seats 2 fixed on both sides of the base 1, slides 3 slidably embedded in the mounting seats 2, a transmission member 4 for driving the slides to move, a line roller 5 installed between the slides and moving up and down accordingly, a mounting plate 6 arranged on the upper part of the base 1, a mounting frame 61 hinged to the mounting plate 6 and swingable, a line roller 62 rotatably installed in the mounting frame 61, and a hydraulic cylinder 8 for controlling the swing of the mounting frame.
[0018] Specifically, the mounting base 2 is symmetrically welded on the left and right sides of the base 1, and a slide rail is designed inside the mounting base 2. The slide 3 cooperates with the slide rail through the slider to achieve smooth up and down sliding in the mounting base 2. The transmission member 4 is arranged on the mounting base 2 and is driven by a high-efficiency transmission motor. It is connected to the slide 3 through a precise transmission screw. When the transmission motor starts, the transmission screw rotates, driving the slide 3 and the wire roller 5 fixed therebetween to move up and down precisely in the mounting base 2, thereby achieving the support of cables transmitted at different heights.
[0019] The front and rear sides of the upper part of the base 1 are firmly mounted with mounting plates 6. The left and right sides of the top of the mounting plate 6 are connected to the mounting frame 61 by hinges, so that the mounting frame 61 can swing around the hinge axis. The mounting frame 61 is rotatably equipped with a wire roller 2 62 to ensure that the cable can rotate smoothly when passing through and reduce friction. The hydraulic cylinder 8 serves as the power source for the swing of the mounting frame 61. One end of the cylinder body is connected to the mounting plate 6 by a hinge, and the end of the hydraulic rod is hinged to the side of the adjacent mounting frame 61. When the hydraulic cylinder 8 receives a control signal, its hydraulic rod extends, pushing the mounting frame 61 to swing inward, so that the two wire rollers 2 62 on the same mounting plate 6 are in a vertical state, tightly clamping the cable; conversely, when the hydraulic rod retracts, the mounting frame 61 swings outward, and the ends of the two wire rollers 2 62 move away from each other to the left and right sides, forming an inclined opposite open state, which is convenient for putting in and taking out the cable.
[0020] Specifically, by the up and down movement of wire roller 1 5 and the clamping adjustment of wire roller 2 62, the cable is lifted and clamped throughout the transmission process. During the transmission process, the cable always keeps in contact with the rotating wire roller, which not only greatly reduces the friction between the cable and the bracket, reduces the wear on the cable surface and the loss during transmission, but also adjusts the position of wire roller 2 62 through hydraulic cylinder 8, which can flexibly adapt to cables of different wire diameters, significantly improving the versatility and applicability of the bracket, meeting diversified production needs, and improving production efficiency and product quality.
[0021] Among them, on the basis of the original Figure 1-3 As shown, a transmission member 9 is introduced to further enhance the functionality and flexibility of the bracket. Specifically, precise grooves are designed on the front and rear sides of the upper part of the base 1. These grooves provide guidance and support for the sliding of the mounting plate 6. The two mounting plates 6 cooperate with the grooves through sliders or guide rails to achieve smooth left and right sliding on the base 1.
[0022] In order to drive the sliding of the mounting plate 6, we added two transmission parts 2 9 to the base 1. Each transmission part 2 9 is composed of a high-performance transmission motor and a precision transmission screw. The transmission screws of these two transmission parts 2 9 are respectively inserted into the two slots on the base 1 and are connected to the lower part of the mounting plate 6 at a similar position through threads, thereby realizing the transmission of the mounting plate 6 by the transmission part 2 9.
[0023] When the transmission motor of the transmission member 2 9 is started, its transmission screw begins to rotate, and through the connection between the screw and the lower part of the mounting plate 6, the rotational motion is converted into linear motion, thereby driving the mounting plate 6 and all the components on it (including the mounting frame 61, the wire roller 2 62, etc.) to slide left and right on the base 1. This design enables the bracket to flexibly adjust the transmission position of the cable according to production needs, thereby achieving a more efficient cable processing process.
[0024] Through the precise control of the transmission member 2 9, we can achieve fast and accurate movement of the mounting plate 6 and its upper components, thereby meeting the needs of different cable transmission paths. This ability to slide left and right not only improves the flexibility of the bracket, but also allows the cable to pass more smoothly during transmission, reducing the friction and loss that may be caused by fixed position. It also includes that when the hydraulic rod of the hydraulic cylinder 8 is fully retracted, the top height of the line roller 2 62 is higher than the top height of the line roller 1 5.
[0025] In addition, in order to improve the bracket's limiting and guiding effect on the cables, Figure 1-2 As shown, it also includes an adjustment seat 7, a line roller 3 71, and a spring. Specifically, the slide 3 is designed with a slide rail or guide groove, and the adjustment seat 7 cooperates with these slide rails or guide grooves through a slider or guide rail to achieve smooth sliding on the slide 3. A line roller 3 71 is rotatably provided between the adjustment seat 7 to ensure smooth rotation of the cable when passing through and reduce friction. The line roller 3 71 is arranged in the same direction as the line roller 1 5 and is located directly above the line roller 1 5. There is a carefully designed gap between the two to ensure that the cable can pass through this gap stably.
[0026] In order to enhance the stability of the adjustment seat 7 and the support force for the cable, a spring 72 is wound around the lower part of the adjustment seat 7. The two ends of the spring 72 are respectively connected to the adjustment seat 7 and the slide seat 3, forming a stable elastic support structure. When the cable passes through the gap between the wire roller three 71 and the wire roller one 5, the spring 72 can moderately expand and contract according to the wire diameter and bending tension of the cable, thereby maintaining stable transmission of the cable and reducing cable deviation caused by vibration or external force interference.
[0027] By adjusting the sliding of the seat 7 and the elastic support of the spring 72, we can achieve more precise and stable limiting and guiding of the cable. The coordinated work of the line roller three 71 and the line roller one 5 not only ensures the smoothness of the cable during transmission, but also prevents the bouncing cable from escaping from the support of the bracket, thereby improving the transmission efficiency and stability of the cable. At the same time, the introduction of the spring 72 enables the bracket to better adapt to cables of different weights and tensions, further enhancing its versatility and applicability.
[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention and are not intended to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention may be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the present invention.
Claims
1. An auxiliary bracket for cable and wire production, comprising a base (1) and a mounting seat (2), wherein the mounting seats (2) are symmetrically provided on the left and right sides of the base (1); Its characteristics are: The invention also includes a slide (3), a transmission member (4), a line roller (5), a mounting plate (6), a mounting frame (61), a line roller (62) and a hydraulic cylinder (8). The mounting seat (2) is provided with a slide (3), a line roller (5) is rotatably provided between the slides (3), a transmission member (4) is vertically provided on the mounting seat (2), and the transmission member (4) is composed of a transmission motor and a transmission screw. The transmission screw drives the slide (3) to slide up and down in the mounting seat (2), thereby driving the line roller (5) to move up and down. The upper front and rear sides of the base (1) are provided with mounting plates (6), and the left and right sides of the top of the mounting plate (6) are hingedly provided with mounting frames (61). The mounting frame (61) is provided with a rotatable line roller (62) inside, and a hydraulic cylinder (8) is symmetrically provided on the mounting plate (6). One end of the hydraulic cylinder (8) is hinged to the mounting plate (6), and the end of the hydraulic rod of the hydraulic cylinder (8) is hinged to one side of the adjacent mounting frame (61). The mounting frame (61) is driven to swing left and right by the extension and contraction of the hydraulic rod of the hydraulic cylinder (8). When the hydraulic rod of the hydraulic cylinder (8) is fully extended, the two line rollers (62) on the same mounting plate (6) are in a vertical state. When the hydraulic rod of the hydraulic cylinder (8) is fully retracted, the ends of the two line rollers (62) on the same mounting plate (6) are respectively moved away from each other to the left and right sides. At this time, the two line rollers are in an inclined oppositely opened state as a whole.
2. The auxiliary bracket for cable and wire production according to claim 1, characterized in that: The base (1) further comprises a transmission member 2 (9), the front and rear sides of the upper portion of the base (1) are both notched, the two mounting plates (6) are respectively slidably arranged in the two sliding grooves, the base (1) is provided with two transmission members 2 (9), the transmission member 2 (9) is composed of a transmission motor and a transmission screw, the transmission screws of the two transmission members 2 (9) are respectively inserted into the two notched grooves and rotate with the lower portion of the mounting plate (6) at a similar position, and the two mounting plates (6) are driven to slide left and right on the base (1) through the two transmission members 2 (9).
3. The auxiliary bracket for cable and wire production according to claim 2, characterized in that: When the hydraulic rod of the hydraulic cylinder (8) is fully retracted, the top height of the second line roller (62) is higher than the top height of the first line roller (5).
4. The auxiliary bracket for cable and wire production according to claim 3, characterized in that: The utility model also comprises an adjusting seat (7) and a line roller three (71). The adjusting seat (7) is slidably provided on the sliding seat (3). The line roller three (71) is rotatably provided between the adjusting seats (7). The arrangement direction of the line roller three (71) is consistent with that of the line roller one (5).
5. The auxiliary bracket for cable and wire production according to claim 4, characterized in that: The utility model also comprises a spring (72), the lower part of the adjustment seat (7) is wound with the spring (72), and the two ends of the spring (72) are respectively connected to the adjustment seat (7) and the sliding seat (3).
Citation Information
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