MBR membrane wastewater treatment equipment for food processing
By introducing inclined filter plates and self-cleaning pipe fittings into the MBR membrane equipment, combined with power output components, automatic cleaning of solid dirt is achieved, which solves the problem of easy blockage of the filter structure of the MBR membrane equipment, and improves the operating efficiency and cleaning convenience of the equipment.
Patent Information
- Application Number
- CN202422407566.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-10-08
AI Technical Summary
During the use of existing MBR membrane equipment, the filter structure is easily blocked by solid dirt, which affects the operating efficiency of the equipment and is inconvenient to clean up, resulting in a decrease in overall operating efficiency.
A MBR membrane wastewater treatment equipment for food processing was designed, using inclined filter plate parts and self-cleaning pipe fittings combined with power output parts to achieve automatic cleaning of solid dirt, multi-point diversion flushing through the self-cleaning pipe fittings of inclined filter plate parts, and automatically transport solid dirt with spiral rods, combined with servo motor drive, automatic cleaning is achieved.
Effectively reduce the processing pressure of the MBR membrane processor, maintain the filtration effect, automatically clean solid dirt, optimize the equipment usage effect, and improve the equipment operation efficiency.
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Figure CN223304250U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wastewater treatment equipment, in particular to an MBR membrane wastewater treatment equipment for food processing. Background Art
[0002] MBR membrane, also known as membrane bioreactor, is a new water treatment technology that combines a membrane separation unit with a biological treatment unit. During use, the membrane component replaces the terminal secondary sedimentation tank of traditional biological treatment technology, maintains a high activated sludge concentration in the bioreactor, and increases the organic load of biological treatment, thereby reducing the footprint of sewage treatment facilities and reducing the amount of residual sludge by maintaining a low sludge load.
[0003] At present, membrane bioreactors can retain microorganisms with a long generation cycle due to their effective interception effect, and can achieve deep purification of sewage. At the same time, nitrifying bacteria can fully reproduce in the system, and their nitrification effect is obvious, which provides the possibility for deep phosphorus and nitrogen removal. Therefore, they are widely used in sewage treatment, water resource reuse and other fields, and the relevant technologies of wastewater treatment equipment formed by MBR membranes are also in a public state. For example, the patent document with application number 202322294377.X discloses "an MBR membrane module for kitchen wastewater treatment, including a main body mechanism, an auxiliary mechanism and a shock-absorbing mechanism, The auxiliary mechanism is located at the outer end of the main mechanism, and the shock-absorbing mechanism is located inside the main mechanism. The main mechanism also includes a cleaning component, a solid particle filter, an MBR diaphragm, a submersible pump, a connecting pipe and a drainage pipe for food wastewater treatment. The solid particle filter is fixedly installed inside the food wastewater treatment tank. After implementation, "the MBR membrane module used for food wastewater treatment, by installing the main mechanism, can enable the motor to drive the rotating rod, the rotating frame and the cleaning brush to rotate on the solid particle filter, so that the solid particle filter will not be blocked, thereby improving the efficiency of food wastewater treatment."
[0004] However, from the actual production perspective, although the simultaneous cleaning of the filtration structure during use can maintain the filtration efficiency to a certain extent, as the use time increases, more and more solid dirt will be cleaned out. If it is not cleaned in time, it will still cause the pretreatment of the MBR membrane unit before operation to be not smooth, affecting the operating efficiency of the overall equipment. Utility Model Content
[0005] In view of the deficiencies in the prior art, the present invention provides an MBR membrane wastewater treatment equipment for food processing, which solves the problems raised by the above-mentioned background technology.
[0006] The utility model provides the following technical solution: an MBR membrane wastewater treatment equipment for food processing, comprising a first treatment box, a second treatment box installed on top of the first treatment box, an MBR membrane processor installed inside the first treatment box, a connecting pipe installed between the bottom of the second treatment box and the interior of the first treatment box, an auxiliary bracket and a water pump are provided on one side of the bottom of the first treatment box, and the water pump is installed on the top of the auxiliary bracket;
[0007] The interior of the second processing box is equipped with an inclined filter plate, and one side of the top of the second processing box is provided with a self-cleaning pipe fitting with the output direction facing the top surface of the inclined filter plate. The output end of the water pump is connected to the first infusion valve tube and the second infusion valve tube. One end of the first infusion valve tube is connected to the self-cleaning pipe fitting, and one end of the second infusion valve tube is equipped on the inner side of the top of the second processing box.
[0008] Preferably, the second processing box is composed of a semi-open processing box and a sealing cover. A step groove is opened on the inner side of the top of the semi-open processing box. The sealing cover is snapped into the step groove and installed with the inner wall of the step groove by screws.
[0009] The inclined filter plate is composed of a supporting frame and a filter mesh nested in the supporting frame. A positioning block is installed on the bottom of the supporting frame by screws. The positioning block is fixedly connected to the inner wall of the second processing box, and the supporting frame is clamped in the interior of the second processing box.
[0010] The self-cleaning pipe is composed of a main pipe and several branch pipes mounted on one side of the main pipe. One end of the branch pipes is mounted inside the top side of the second processing box and outputs toward the top surface of the inclined filter plate.
[0011] Preferably, both ends of the main flow pipe are closed structures, and the specific number of the branch flow pipes is fourteen.
[0012] Preferably, the front end of the second processing box is equipped with an extension cylinder, the rear end of the second processing box is installed with a power output component, the bottom of the extension cylinder is equipped with a material guide cylinder communicated with its own space, one end of the material guide cylinder is externally threadedly connected to a sealing cover, and the interior of the extension cylinder is equipped with a filter mesh plate.
[0013] Selected, one side of the inclined filter plate is a semicircular plate structure and is aligned with the extension cylinder, and a spiral rod is installed in the semicircular plate structure, one end of the spiral rod extends to the interior of the extension cylinder and is located at the top of the material guide cylinder, and there is a makeshift space between one end of the spiral rod and the filter mesh plate, and the other end of the spiral rod is a light rod structure and passes through the rear end structure of the second processing box and is connected to the output structure of the power output component for transmission, and the spiral rod provides automatic collection conditions for subsequent solid waste.
[0014] Selected, a return pipe is connected between the extension cylinder and the input end of the water pump, the power output component consists of a bevel gear box and a servo motor connected to the input end of the bevel gear box, the output end of the bevel gear box is used as the output structure of the power output component and is connected to the other end of the screw rod, and a support seat is installed between the servo motor and the rear end of the second treatment box, and a sealing ring is provided at the fitting of the other end of the screw rod and the front end of the second treatment box. The power output component provides rotational power for the screw rod, and then automatically spirally outputs the solid sludge collected subsequently, thereby optimizing the use effect of the overall device.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. The utility model performs filtering pre-treatment on the sludge by setting the inclined filter plate, thereby reducing the processing pressure of the MBR membrane processor. After the inclined filter plate has been used for a certain period of time, part of the sewage pumped by the water pump can be diverted by the second infusion valve pipe and transported to the interior of the self-cleaning pipe. Then, after the sewage is diverted at multiple points of the self-cleaning pipe, it is flushed along the top surface of the inclined filter plate, and then the solid particles filtered out from the surface of the inclined filter plate are concentrated in the semicircular plate structure of the inclined filter plate, thereby maintaining the efficient filtering effect of the inclined filter plate.
[0017] 2. The utility model transmits the screw rod through the power output component, so that the screw rod spirally conveys the solid dirt collected in the semicircular plate structure of the inclined filter plate, and then automatically conveys and exports the solid dirt through the extension cylinder and the filter mesh disk, thereby completing its own cleaning while meeting the operation of the equipment, and fully optimizing the use effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a front view schematic diagram of the structure of the utility model;
[0019] Figure 2 It is a right side view schematic diagram of the structure of the utility model;
[0020] Figure 3 This is a top view of the inclined filter plate structure of the utility model;
[0021] Figure 4 This is a partial cross-sectional schematic diagram of the second processing box of the utility model structure;
[0022] Figure 5 It is a partial cross-sectional schematic diagram of the extension tube structure of the utility model;
[0023] Figure 6 For the utility model structure Figure 4 Enlarged schematic diagram of point A in the middle.
[0024] In the figure: 1. First treatment box; 2. Second treatment box; 3. MBR membrane processor; 4. Inclined filter plate; 5. Water pump; 6. Self-cleaning pipe; 7. First infusion valve pipe; 8. Second infusion valve pipe; 9. Screw rod; 10. Power output component; 11. Extension tube; 12. Filter screen; 13. Material guide tube; 14. Return pipe. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] See also Figure 1-6 A MBR membrane wastewater treatment equipment for food processing includes a first treatment box 1, a second treatment box 2 installed on the top of the first treatment box 1, an MBR membrane processor 3 installed inside the first treatment box 1, a connecting pipe is installed between the bottom of the second treatment box 2 and the interior of the first treatment box 1, and an auxiliary bracket and a water pump 5 are provided on one side of the bottom of the first treatment box 1. The water pump 5 is installed on the top of the auxiliary bracket;
[0027] The second processing box 2 is composed of a semi-open processing box and a sealing cover. A step groove is opened on the inner side of the top of the semi-open processing box. The sealing cover is clamped in the step groove and installed with the inner wall of the step groove by screws.
[0028] The interior of the second treatment box 2 is provided with an inclined filter plate 4, which is composed of a support frame and a filter screen nested in the support frame. A positioning block is installed at the bottom of the support frame by screws. The positioning block is fixedly connected to the inner wall of the second treatment box 2, and the support frame is clamped into the interior of the second treatment box 2. One side of the top of the second treatment box 2 is provided with a self-cleaning pipe fitting 6 with an output direction toward the top surface of the inclined filter plate 4. The output end of the water pump 5 is connected to the first infusion valve tube 7 and the second infusion valve tube 8. One end of the first infusion valve tube 7 is connected to the self-cleaning pipe fitting 6, and one end of the second infusion valve tube 8 is sleeved on the inner side of the top of the second treatment box 2;
[0029] The self-cleaning pipe 6 consists of a main pipe and a plurality of branch pipes mounted on one side of the main pipe. One end of each branch pipe is mounted inside the top side of the second treatment box 2 and outputs toward the top surface of the inclined filter plate 4. Both ends of the main pipe are closed structures, and there are fourteen branch pipes.
[0030] The front end of the second processing box 2 is provided with an extension cylinder 11, and the rear end of the second processing box 2 is installed with a power output component 10. The bottom of the extension cylinder 11 is provided with a guide cylinder 13 which is communicated with its own space. One end of the guide cylinder 13 is externally threadedly connected to a sealing cover. The interior of the extension cylinder 11 is provided with a filter screen 12. One side of the inclined filter plate 4 is a semicircular plate structure and is aligned with the extension cylinder 11, and a spiral rod 9 is provided inside the semicircular plate structure. One end of the spiral rod 9 extends to the interior of the extension cylinder 11 and is located at the top of the guide cylinder 13. There is a clearance space between one end of the spiral rod 9 and the filter screen 12. The end of the other end of the spiral rod 9 is a bare rod structure and passes through the rear end structure of the second processing box 2 and is transmission-connected to the output structure of the power output component 10. The spiral rod 9 provides automatic collection conditions for subsequent solid waste.
[0031] A return pipe 14 is connected between the extension tube 11 and the input end of the water pump 5. The power output component 10 consists of a bevel gear box and a servo motor connected to the input end of the bevel gear box. The output end of the bevel gear box serves as the output structure of the power output component 10 and is connected to the other end of the screw rod 9. A support seat is installed between the servo motor and the rear end of the second treatment box 2. A sealing ring is provided at the fitting between the other end of the screw rod 9 and the front end of the second treatment box 2. The power output component 10 provides rotational power for the screw rod 9, and then automatically spirally outputs the solid sludge collected subsequently, thereby optimizing the use effect of the overall device.
[0032] Working principle:
[0033] Example 1
[0034] Before the MBR membrane processor 3 treats the sewage, the sewage is first pumped into the second treatment box 2 through the first liquid delivery valve pipe 7 by the water pump 5, and then filtered by the inclined filter plate 4 inside the second treatment box 2. The sewage after filtering and pre-treatment will enter the interior of the first treatment box 1 through the connecting pipe and then be treated again by the MBR membrane processor 3;
[0035] After the inclined filter plate 4 has been used for a certain period of time, the valve on the second infusion valve tube 8 can be opened, and then the second infusion valve tube 8 will divert part of the sewage and transport it to the inside of the self-cleaning pipe 6. After multi-point diversion through the self-cleaning pipe 6, it will be flushed along the top surface of the inclined filter plate 4, and then the solid particles filtered out from the surface of the inclined filter plate 4 will be concentrated into the semicircular plate structure of the inclined filter plate 4, thereby maintaining the efficient filtering effect of the inclined filter plate 4.
[0036] Example 2
[0037] Before the MBR membrane processor 3 treats the sewage, the sewage is first pumped into the second treatment box 2 through the first liquid delivery valve pipe 7 by the water pump 5, and then filtered by the inclined filter plate 4 inside the second treatment box 2. The sewage after filtering and pre-treatment will enter the interior of the first treatment box 1 through the connecting pipe, and then be processed again by the MBR membrane processor 3. After the inclined filter plate 4 has been used for a certain period of time, the valve on the second liquid delivery valve pipe 8 can be opened, and then the second liquid delivery valve pipe 8 can be used to divert part of the sewage and transport it to the interior of the self-cleaning pipe 6. After the multi-point diversion of the self-cleaning pipe 6, it is flushed along the top surface of the inclined filter plate 4, and then the solid particles filtered out on the surface of the inclined filter plate 4 are concentrated toward the semicircular plate structure of the inclined filter plate 4, thereby maintaining the efficient filtering effect of the inclined filter plate 4;
[0038] When the entire equipment cannot be paused for cleaning for a long time, the servo motor in the power output component 10 is started, and the power output component 10 drives the screw rod 9, so that the screw rod 9 spirally conveys the solid dirt with a semicircular plate structure, so that it is automatically transported through the extension cylinder 11 and the filter mesh disk 12, thereby completing its own cleaning operation while meeting the operation of the equipment.
[0039] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include," "comprise," or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. At the same time, in the drawings of the present utility model, fill patterns are only used to distinguish layers and do not make any other limitations.
[0040] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An MBR membrane wastewater treatment equipment for food processing, comprising a first treatment box (1), a second treatment box (2) installed on top of the first treatment box (1), and an MBR membrane processor (3) installed inside the first treatment box (1), wherein a connecting pipe is installed between the bottom of the second treatment box (2) and the interior of the first treatment box (1), and characterized in that: An auxiliary bracket and a water pump (5) are provided on one side of the bottom of the first processing box (1), and the water pump (5) is installed on the top of the auxiliary bracket; The interior of the second treatment box (2) is sheathed with an inclined filter plate (4); one side of the top of the second treatment box (2) is provided with a self-cleaning pipe (6) with the output direction facing the top surface of the inclined filter plate (4); the output end of the water pump (5) is connected to a first liquid infusion valve tube (7) and a second liquid infusion valve tube (8); one end of the first liquid infusion valve tube (7) is connected to the self-cleaning pipe (6), and one end of the second liquid infusion valve tube (8) is sheathed on the inner side of the top of the second treatment box (2).
2. A MBR membrane wastewater treatment equipment for food processing according to claim 1, characterized in that: The second processing box (2) consists of a semi-open processing box and a sealing cover. A step groove is provided on the inner side of the top of the semi-open processing box. The sealing cover is clamped in the step groove and installed with the inner wall of the step groove by screws.
3. The MBR membrane wastewater treatment equipment for food processing according to claim 1, characterized in that: The inclined filter plate (4) is composed of a support frame and a filter screen nested in the support frame. A positioning block is installed at the bottom of the support frame by screws. The positioning block is fixedly connected to the inner wall of the second processing box (2). The support frame is clamped inside the second processing box (2).
4. The MBR membrane wastewater treatment equipment for food processing according to claim 1, characterized in that: The self-cleaning pipe (6) is composed of a main pipe and a plurality of branch pipes sleeved on one side of the main pipe, and one end of each of the branch pipes is sleeved inside one side of the top of the second treatment box (2) and outputs toward the top surface of the inclined filter plate (4).
5. The MBR membrane wastewater treatment equipment for food processing according to claim 4, characterized in that: Both ends of the main flow pipe are closed structures, and the specific number of the branch flow pipes is fourteen.
6. The MBR membrane wastewater treatment equipment for food processing according to claim 1, characterized in that: The front end of the second processing box (2) is provided with an extension cylinder (11), the rear end of the second processing box (2) is provided with a power output component (10), the bottom of the extension cylinder (11) is provided with a material guide cylinder (13) which is in communication with the extension cylinder's own space, one end of the material guide cylinder (13) is externally threadedly connected to a sealing cover, and the interior of the extension cylinder (11) is provided with a filter screen (12).
7. The MBR membrane wastewater treatment equipment for food processing according to claim 6, characterized in that: One side of the inclined filter plate (4) is a semicircular plate-shaped structure and is aligned with the extension cylinder (11), and a spiral rod (9) is installed in the semicircular plate-shaped structure, one end of the spiral rod (9) extends to the interior of the extension cylinder (11) and is located on the top of the guide cylinder (13), and there is a clearance space between one end of the spiral rod (9) and the filter mesh plate (12), and the other end of the spiral rod (9) is a light rod structure and passes through the rear end structure of the second processing box (2) and is connected to the output structure of the power output component (10) for transmission.
8. The MBR membrane wastewater treatment equipment for food processing according to claim 7, characterized in that: A return pipe (14) is connected between the extension tube (11) and the input end of the water pump (5); the power output component (10) is composed of a bevel gear box and a servo motor connected to the input end of the bevel gear box; the output end of the bevel gear box is connected to the other end of the screw rod (9) as the output structure of the power output component (10); a support seat is installed between the servo motor and the rear end of the second processing box (2); and a sealing ring is provided at the sleeve where the other end of the screw rod (9) and the front end of the second processing box (2) are fitted.
Citation Information
Patent Citations
MBR (Membrane Bioreactor) membrane module applied to kitchen wastewater treatment
CN220845722U