Environment-friendly polyester yarn dyeing device

The turntable is driven by a combination of a drive motor and gears, combined with a spoiler and a heating block, which solves the problems of time-consuming and labor-intensive shaft insertion and poor dye fluidity, achieves uniform dye absorption and ease of operation, and improves dyeing uniformity.

CN223304697UActive Publication Date: 2025-09-05徐州新畅纺织有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422483213.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-09-05
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

Inserting and removing the shaft of the apparatus rack is time-consuming and laborious, and the dye inside the dyeing tank has poor fluidity, which affects the uniformity of dyeing.

Method used

The turntable is driven by a combination of a drive motor, a support frame, a drive shaft and a gear, which drives multiple sets of display tables to rotate. Combined with spoilers and heating blocks, the uniform rotation flow of the dye is achieved. The positioning cones and positioning slots enable the display tables to be neatly stacked and easily operated.

Benefits of technology

It improves the uniform absorption efficiency of the dye, simplifies the insertion and removal of the shaft, and ensures dyeing uniformity and convenient operation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223304697U_ABST
    Figure CN223304697U_ABST
Patent Text Reader

Abstract

The environment-friendly polyester yarn dyeing device comprises a dyeing tank and a placing table installed in the dyeing tank in a sliding mode, the dyeing tank is of a tank-shaped structure with an opening in the upper end, a sealing cover is hinged to the opening in the top end of the dyeing tank, a rotary table is rotationally arranged in the dyeing tank, and a driving structure is arranged on the bottom wall of the dyeing tank; the driving structure comprises a driving motor, a supporting frame, a driving shaft, a first gear and a second gear, the supporting frame is arranged at the bottom of the dyeing tank, the driving shaft is rotationally arranged between the supporting frame and the dyeing tank and connected with the rotary table, the driving motor is arranged at the bottom of the supporting frame, a power output shaft extends to the other end, and the driving shaft is connected with the rotary table. The first gear is arranged on a power output shaft of the driving motor, the second gear is arranged on the driving shaft, and the first gear is meshed with the second gear. The utility model relates to the technical field of yarn dyeing equipment, and particularly provides an environment-friendly polyester yarn dyeing device.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of yarn dyeing equipment, in particular to an environmentally friendly polyester yarn dyeing device. Background Art

[0002] Environmentally friendly polyester yarn is a type of polyester yarn produced from renewable or degradable materials. It has better sustainability and environmental friendliness and is widely used in the textile industry.

[0003] Yarn dyeing is the process of changing the color of yarn through chemical or physical methods, including pre-treatment cleaning and degreasing, dyeing, fixation and post-treatment; package dyeing is a more common dyeing method. The yarn is pre-wound on the package, and then multiple sets of packages are evenly placed on the equipment rack. The packages are limited by the shaft rods inserted into the packages, and then placed in the dyeing tank for dyeing. Generally, the shaft rods are long and can continuously insert multiple sets of packages, which is inconvenient to insert. At the same time, multiple sets of shaft rods are set on the equipment rack. Inserting and removing them one by one is time-consuming and labor-intensive. In addition, the dye lacks fluidity during dyeing in the dyeing tank, which affects the uniformity of dyeing. Utility Model Content

[0004] The technical problem to be solved by the utility model is that it is time-consuming and laborious to insert and remove the shaft rod of the utensil rack, and the fluidity of the dye inside the dyeing tank is average, and the dyeing uniformity is average.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: The present invention proposes an environmentally friendly polyester yarn dyeing device, comprising a dyeing tank and a display table slidably installed in the dyeing tank, the dyeing tank being a filling structure with an opening at the upper end, a sealing cover hingedly provided at the top opening of the dyeing tank, a turntable rotatably provided in the dyeing tank, and a driving structure provided on the bottom wall of the dyeing tank; the driving structure comprises a driving motor, a support frame, a driving shaft, gear one and gear two, the support frame is arranged at the bottom of the dyeing tank, the driving shaft is rotatably arranged between the support frame and the dyeing tank, the driving shaft is connected to the turntable, the driving motor is arranged at the bottom of the support frame and the power output shaft extends to the other end, the gear one is arranged on the power output shaft of the driving motor, the gear two is arranged on the driving shaft, and the gear one and gear two are meshed.

[0006] Preferred technical solution 1: Four groups of positioning cones 1 are provided on the turntable, positioning grooves are provided at the bottom of the display table, and multiple groups of insertion rods are evenly distributed on the display table for inserting the dyed bobbins into the insertion rods for positioning. Four groups of positioning cones 2 are also provided on the display table, and the positioning cones 1 and 2 are both matched with the positioning grooves, and multiple groups are stacked on the display table.

[0007] Preferred technical solution two: A supporting column is provided in the middle of the bottom group of display tables, the upper end of the supporting column passes through the middle of the upper display table, the top of the supporting column is connected to a lifting block through a thread, and the lifting block is provided with a lifting ring.

[0008] Preferred technical solution three: The side wall of the dyeing tank is further provided with a spoiler, and the spoiler is evenly distributed with multiple groups of spoiler holes along the height direction. A heating block is provided at the bottom of the dyeing tank.

[0009] Preferred technical solution four: A lifting handle is provided on the side wall of the display table, which is convenient for stacking a group of display tables after they are completed. The operation is simple and convenient, and the placement and removal are more neat.

[0010] Preferred technical solution five: a liquid drain pipe is further provided on the side wall of the dyeing tank, a controller is provided on the outer wall of the dyeing tank, and the driving motor and the heating block are both electrically connected to the controller.

[0011] Preferred technical solution six: also includes a holding cover plate, which penetrates and is slidably arranged on the supporting column to press the topmost display table.

[0012] The environmentally friendly polyester yarn dyeing device proposed in this utility model adopts the above structure to achieve the following beneficial effects:

[0013] (1) The turntable is driven by a driving motor, a support frame, a driving shaft, a gear 1 and a gear 2, thereby driving the multiple groups of placement tables above to rotate, causing the dye to rotate and flow, so that the dye solution is evenly absorbed;

[0014] (2) The display tables are stacked. Each set of display tables can be used to neatly place the tubes in advance, which improves the display efficiency and facilitates the overall transportation and stacking in the later stage. The operation is simple and convenient, and the loading and unloading are more neat. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0016] Figure 1 This is a schematic diagram of the overall structure of an environmentally friendly polyester yarn dyeing device proposed in this utility model. Figure 1 ;

[0017] Figure 2 This is a schematic diagram of the overall structure of an environmentally friendly polyester yarn dyeing device proposed in this utility model. Figure 2 ;

[0018] Figure 3 This is a schematic diagram of the overall structure of an environmentally friendly polyester yarn dyeing device proposed in this utility model. Figure 3 ;

[0019] Figure 4 This is a schematic diagram of the internal structure of an environmentally friendly polyester yarn dyeing device proposed in the utility model;

[0020] Figure 5 for Figure 4 A partial enlarged schematic diagram of part A.

[0021] Among them, 1. dyeing tank, 2. display table, 3. sealing cover, 4. turntable, 5. drive structure, 6. drive motor, 7. support frame, 8. drive shaft, 9. gear 1, 10. gear 2, 11. positioning cone 1, 12. positioning groove, 13. insertion rod, 14. positioning cone 2, 15. support column, 16. lifting block, 17. spoiler, 18. heating block, 19. lifting handle, 20. drain pipe, 21. controller, 22. pressure cover. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0023] It should be noted that the words "front", "rear", "left", "right", "up" and "down" used in the following description refer to directions in the accompanying drawings, and the words "inside" and "outside" refer to directions toward or away from the geometric center of a specific component, respectively.

[0024] Example 1

[0025] like Figures 1 to 5As shown, the technical solution adopted by the present invention is as follows: an environmentally friendly polyester yarn dyeing device, comprising a dyeing tank 1 and a display table 2 slidably installed in the dyeing tank 1, the dyeing tank 1 is a filling structure with an upper end opening, a sealing cover 3 is hingedly provided at the top opening of the dyeing tank 1, a turntable 4 is rotatably provided in the dyeing tank 1, and a driving structure 5 is provided on the bottom wall of the dyeing tank 1; the driving structure 5 comprises a driving motor 6, a support frame 7, a driving shaft 8, a gear 9 and a gear 2 10, the support frame 7 is provided at the bottom of the dyeing tank 1, the driving shaft 8 is rotatably provided between the support frame and the dyeing tank 1, the driving shaft 8 is connected to the turntable 4, the driving motor 6 is provided at the bottom of the support frame 7 and the power output shaft extends to the other end, the gear 1 9 is provided on the power output shaft of the driving motor 6, the gear 2 10 is provided on the driving shaft 8, the gear 1 9 and meshing with gear 2 10; four groups of positioning cones 11 are provided on the turntable 4, and a positioning groove 12 is provided at the bottom of the placing table 2. A plurality of insertion rods 13 are evenly distributed on the placing table 2 for inserting the dyed bobbins into the insertion rods 13 for positioning. Four groups of positioning cones 2 14 are also provided on the placing table 2. The positioning cones 11 and 14 are matched with the positioning groove 12, and there are multiple groups of placing tables 2 stacked and placed; a supporting column 15 is provided in the middle of a group of placing tables 2 at the bottom, and the upper end of the supporting column 15 passes through the middle of the upper placing table 2, and the top of the supporting column 15 is connected to a lifting block 16 by a thread, and the lifting block 16 is provided with a lifting ring; a lifting handle 19 is provided on the side wall of the placing table 2, which is convenient for stacking a group of placing tables 2 after the placing is completed. The operation is simple and convenient, and the putting in and taking out are more neat.

[0026] Example 2

[0027] Based on the first embodiment, Figure 1 and Figure 4 As shown, the side wall of the dyeing tank 1 is further provided with a spoiler 17 , and the spoiler 17 is provided with multiple groups of spoiler holes evenly distributed along the height direction. A heating block 18 is provided at the bottom of the dyeing tank 1 .

[0028] Among them, the side wall of the dyeing tank 1 is also provided with a drainage pipe 20, and the outer wall of the dyeing tank 1 is provided with a controller 21, and the driving motor 6 and the heating block 18 are electrically connected to the controller 21; the pressure cover 22 passes through and is slidably arranged on the supporting column 15, and is used to press the topmost display table 2.

[0029] During specific use, the stick wrapped with yarn is pre-inserted into the insertion rod 13 on each group of display tables 2. The insertion is convenient and quick. Then, the yarn is stacked and placed by pulling the handle 19. The yarn is positioned by cooperating with the positioning cone 14 and the positioning groove 12. Then, the pressure cover 22 is installed, and the lifting block 16 is installed. The display table 2 is hoisted as a whole into the dyeing tank 1 through the lifting equipment. The bottom layer of the display table 2 is limited by cooperating with the positioning cone 11 on the turntable 4. The sealing cover 3 is closed, and the drive motor 6 is started to drive the gear 1 9 and the gear 2 10 to drive the drive shaft 8 and the turntable 4 to rotate, so that the display table 2 rotates as a whole, the dye rotates and flows, and the dye liquid is evenly absorbed. The group display table 2 can neatly place the bobbins in advance, which is convenient for the overall transportation and stacking in the later stage. The operation is simple and convenient, and the insertion and removal are more neat.

[0030] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, material, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, material, or apparatus.

[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An environmentally friendly polyester yarn dyeing device, comprising a dyeing tank (1) and a display table (2) slidably mounted in the dyeing tank (1), characterized in that: The dyeing tank (1) is a pouring structure with an upper end opening. A sealing cover (3) is hingedly provided at the top opening of the dyeing tank (1). A turntable (4) is rotatably provided in the dyeing tank (1). A driving structure (5) is provided on the bottom wall of the dyeing tank (1); the driving structure (5) comprises a driving motor (6), a support frame (7), a driving shaft (8), a gear 1 (9) and a gear 2 (10). The support frame (7) is provided at the bottom of the dyeing tank (1). The driving shaft (8) is rotatably provided between the support frame (7) and the dyeing tank (1). The driving shaft (8) is connected to the turntable (4). The driving motor (6) is provided at the bottom of the support frame (7) and the power output shaft extends to the other end. The gear 1 (9) is provided on the power output shaft of the driving motor (6). The gear 2 (10) is provided on the driving shaft (8). The gear 1 (9) and the gear 2 (10) are meshed.

2. The environmentally friendly polyester yarn dyeing device according to claim 1, characterized in that: The turntable (4) is provided with four groups of positioning cones (11), the bottom of the display platform (2) is provided with positioning grooves (12), the display platform (2) is evenly provided with multiple groups of insertion rods (13), and the display platform (2) is also provided with four groups of positioning cones (14). The positioning cones (11) and positioning cones (14) are both matched with the positioning grooves (12), and the display platform (2) is stacked with multiple groups.

3. The environmentally friendly polyester yarn dyeing device according to claim 2, characterized in that: A supporting column (15) is provided in the middle of the bottom group of the placing tables (2), the upper end of the supporting column (15) passes through the middle of the upper placing table (2), and the top of the supporting column (15) is connected to a hanging block (16) through a thread, and the hanging block (16) is provided with a hanging ring.

4. The environmentally friendly polyester yarn dyeing device according to claim 3, characterized in that: The side wall of the dyeing tank (1) is further provided with a spoiler (17), and the spoiler (17) is provided with multiple groups of spoiler holes evenly distributed along the height direction. The bottom of the dyeing tank (1) is provided with a heating block (18).

5. The environmentally friendly polyester yarn dyeing device according to claim 4, characterized in that: A lifting handle (19) is provided on the side wall of the display table (2).

6. The environmentally friendly polyester yarn dyeing device according to claim 5, characterized in that: The side wall of the dyeing tank (1) is further provided with a liquid drain pipe (20), and the outer wall of the dyeing tank (1) is provided with a controller (21), and the driving motor (6) and the heating block (18) are both electrically connected to the controller (21).

7. The environmentally friendly polyester yarn dyeing device according to claim 6, characterized in that: It also includes a pressing cover plate (22), which penetrates and is slidably arranged on the supporting column (15).