Upright column integrated basin for ceramic bathroom washing

Abstract

The utility model discloses a ceramic bathroom washing stand column integrated basin which comprises a stand column and a basin body, the top end of the stand column is provided with an installation groove, the installation groove is provided with a bearing face, the basin body is provided with a fixing face, the bottom of the basin body is embedded in the installation groove, and the bearing face is attached to the fixing face. The problems that when a traditional stand column integrated basin is subjected to one-time slip casting, the combination of a single slurry feeding technology and a double slurry feeding technology cannot be avoided, the density of the single slurry feeding is not enough, a stand column integrated basin blank deforms easily, and the product quality is affected are solved.

Description

Technical Field

[0001] The present application relates to the technical field of ceramic sanitary ware, and in particular to a ceramic sanitary ware integrated basin with columns for washing. Background Art

[0002] In modern home decoration, pedestal basins are a common sanitary ware and are widely used in bathrooms and other spaces. They are loved by users for their simplicity, beauty and space-saving features.

[0003] The common problems in the production of integrated sanitary ceramic pedestal basins in the industry are as follows:

[0004] 1. The existing one-piece pedestal basin mold is complex and has many small parts. It needs to be disassembled and assembled repeatedly during production, which affects production efficiency.

[0005] 2. The existing one-piece pedestal basin is basically formed by one-time grouting. Due to the one-piece molding, the existing process cannot avoid the combination of single- and double-grouting. The combination of the two molding processes is prone to deformation of the pedestal basin column blank due to the instability of single-grouting, affecting product quality.

[0006] 3. The existing integrated column basin structure can only be replicated by traditional plaster mold grouting molding. The production method is single, and the plaster mold can only be grouted twice a day at most, which has low production efficiency and is not conducive to rapid production and listing. Utility Model Content

[0007] The present application provides a ceramic bathroom column integrated basin for washing, so as to solve the problem that the traditional column integrated basin cannot avoid combining the single-dip slurry and double-dip slurry processes during one-time grouting molding, and the insufficient density of the single-dip slurry can easily cause the column integrated basin body to deform, thereby affecting the product quality.

[0008] In the first aspect, the present application provides a ceramic bathroom basin with a column for washing, comprising a column and a basin body, wherein the top of the column is provided with a mounting groove, the mounting groove is provided with a receiving surface, the basin body is provided with a fixing surface, the bottom of the basin body is embedded in the mounting groove, and the receiving surface is in contact with the fixing surface.

[0009] The above technical solution provided by the embodiment of the present application has the following advantages compared with the prior art:

[0010] The ceramic bathroom integrated basin with columns for washing and brushing provided in the embodiment of the present application includes a column and a basin body. A mounting groove is provided at the top of the column, and the bottom of the basin body can be embedded in the mounting groove. A receiving surface is provided on the upper edge of the side wall of the mounting groove, and a fixing surface is provided at the lower end of the edge of the basin body. When the basin body is embedded in the mounting groove, the fixing surface of the basin body fits with the receiving surface of the mounting groove, thereby achieving the fixation of the basin body and the column and completing the installation of the integrated basin with columns.

[0011] In this application, the column-integrated basin is divided into a column and a basin body, which are molded independently. After molding, the column and the basin body are assembled, reducing the complex small-part structure in the production mold. In addition, during the molding process, there is no need to use both single- and double-slurrying processes. Only the double-slurrying process is needed to complete the grouting molding, thereby improving the strength of the column-integrated basin, thereby ensuring that the blanks of the column and the basin body are not easily deformed, thereby improving product quality.

[0012] At the same time, the production method of separately molding the columns and basin body can meet the needs of both ordinary gypsum mold production and high-pressure mold production, and the production method is flexible; the high-pressure production method has the advantages of improving production efficiency, high degree of automation, small space occupation, energy saving, high efficiency, and good blank quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and, together with the description, serve to explain the principles of the invention.

[0014] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0015] One or more embodiments are exemplarily illustrated by pictures in the corresponding drawings. These exemplifications do not constitute limitations on the embodiments. Elements with the same reference numerals in the drawings are represented as similar elements. Unless otherwise stated, the figures in the drawings do not constitute proportional limitations.

[0016] Figure 1 This is a schematic structural diagram of the back side of a ceramic bathroom basin with integrated columns for washing and rinsing provided in an embodiment of the present application;

[0017] Figure 2 This is a schematic structural diagram of the front side of a ceramic bathroom basin with integrated pedestals for washing and rinsing provided in an embodiment of the present application;

[0018] Figure 3 A schematic cross-sectional view of a column of a ceramic bathroom integrated basin with columns for washing and rinsing provided in an embodiment of the present application;

[0019] Figure 4 This is a cross-sectional schematic diagram of a ceramic bathroom basin with integrated columns for washing provided in an embodiment of the present application.

[0020] Description of reference numerals:

[0021] Column 101, installation groove 102, receiving surface 103, drainage installation hole 104, wall drainage installation hole 105, floor drainage hole 106, bottom plate 107, basin body 201, fixing surface 202, leakage hole 203, sealing surface 204. DETAILED DESCRIPTION

[0022] To make the purpose, technical solutions, and advantages of the embodiments of this application more clear, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the drawings in the embodiments of this application. Obviously, the described embodiments are part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0023] The disclosure below provides many different embodiments or examples for implementing different configurations of the present invention. To simplify the disclosure of the present invention, the components and configurations of specific examples are described below. Of course, these are merely examples and are not intended to limit the present invention. In addition, the present invention may repeat reference numerals and / or letters in different examples. Such repetition is for the purpose of simplicity and clarity and does not in itself indicate the relationship between the various embodiments and / or configurations discussed.

[0024] For ease of description, spatially relative terms may be used herein to describe the relative position or movement of one element or feature relative to another element or feature as shown in the figures, such as "inside," "outside," "inside," "outside," "below," "beneath," "above," "above," "front," "back," and the like. Such spatially relative terms are intended to include different orientations of the device in use or operation other than the orientation depicted in the figures. For example, if the device in the figures undergoes a positional flip or a change in posture or a change in motion, then these directional indications will also change accordingly. For example, an element described as "below" or "below" another element or feature will subsequently be oriented as "above" or "above" another element or feature. Thus, the example term "below" can include both above and below orientations. The device may be oriented otherwise (rotated 90 degrees or in other orientations) and the spatially relative descriptors used herein will be interpreted accordingly.

[0025] In order to solve the technical problem in the prior art that the column-based integrated basin is prone to shaking or even separation from the column when used for a long time or subjected to accidental impact, thereby causing the user to be unable to use it normally, the present application provides a ceramic column-based integrated basin for washing, which can improve the stability of the column-based integrated basin.

[0026] In the column-integrated basin of the present application, the column 101 and the basin body 201 are formed separately. The column can be formed by absorbing slurry on both sides of the external mold and the internal mold. It has the characteristics of high density and strong bending resistance, thereby increasing the density of the basin body 201 and the column 101 during molding, thereby increasing the strength of the column 101 and the basin body 201 itself, and then to a certain extent improving the stability of the column-integrated basin, making it less prone to deformation.

[0027] Figure 1 - Figure 4 A bathroom basin with a column provided in an embodiment of the present application includes a column 101 and a basin body 201. A mounting groove 102 is provided at the top of the column 101, so that the bottom of the basin body 201 is embedded in the mounting groove 102 to realize the installation of the basin body 201 and the column 101, and a receiving surface 103 is provided on the upper edge of the side wall of the mounting groove 102, and a fixing surface 202 is provided at the lower end of the edge of the basin body 201. When the basin body 201 is embedded in the mounting groove 102, the basin body 201 is limited and fixed by the mutual fit between the receiving surface 103 and the fixing surface 202. In this application, there is no restriction on the shape of the basin body 201 and the mounting groove 102, and the mounting groove 102 can be a shape that fits the bottom of the basin body 201, or it can be other shapes. Therefore, the setting of the receiving surface 103 and the fixing surface 202 can increase the contact area between the basin body 201 and the mounting groove 102 to ensure the stable installation of the basin body 201 on the column 101, and can also limit the installation of the basin body 201 on the top of the column 101.

[0028] In order to conveniently and quickly discharge sewage from the basin body 201 during use, a leakage hole 203 is opened at the bottom of the basin body 201, and a wall sewage installation hole 105 connected to the external environment is opened on the column 101. The leakage hole 203 is connected to the wall sewage installation hole 105, and the sewage in the basin body 201 can be discharged through the leakage hole 203 and the wall sewage installation hole 105.

[0029] In the embodiment of the present application, in order to enhance the stability between the basin body 201 and the column 101, the receiving surface 103 of the column 101 and the fixing surface 202 of the basin body 201 can be fixed by bonding, and after the basin body 201 and the column 101 are bonded, the edge of the basin body 201 is aligned with the outer edge of the receiving surface 103, that is, the outer diameter of the opening of the basin body 201 is consistent with the outer diameter of the receiving surface 103 on the upper edge of the side wall of the installation groove 102. When the basin body 201 and the column 101 are bonded, installation deviation between the basin body 201 and the column 101 or misalignment after fixation is avoided, which affects the quality of the column-integrated basin.

[0030] In the embodiment of the present application, in order to reduce the weight of the column-integrated basin and facilitate its transportation and installation, the middle of the column 101 is set to be hollow, and in order to ensure the stability of the column-integrated basin itself, the wall thickness of the column 101 and the basin body 201 can be 10mm-15mm. At the same time, in order to increase the contact area between the column 101 and the basin body 201 to increase stability, the width of the receiving surface 103 and the fixing surface 202 can be set to be greater than or equal to the wall of the column 101. For example, Figure 1 As shown, the bearing surface and the fixing surface 202 can be set to be parallel to the ground. In order to increase the contact area between the column 101 and the basin body 201, the column 101 can be set to a state where the top end is expanded outward, so that the receiving surface 103 at the top end of the column 101 is wider, thereby making the basin body 201 more stably fixed on the column 101.

[0031] In one feasible method, a sewer pipe can be installed at the leakage hole 203, and the sewer pipe extends out of the column 101 through the wall sewage installation hole 105, thereby realizing the discharge of sewage. However, during the use of the column-in-one basin, when sewage is discharged from the leakage hole 203, it may cause an impact on the sewer pipe, causing the sewer pipe to shake, thereby affecting the connection between the sewer pipe and the leakage hole 203. For this reason, the aperture of the wall sewage installation hole 105 can be set to be consistent with the outer diameter of the sewer pipe, so that the sewer pipe is in a relatively fixed state in the wall sewage installation hole 105. When sewage impacts the sewer pipe, the wall sewage installation hole 105 reduces the amplitude of the sewer pipe shaking, thereby increasing the stability between the sewer pipe and the leakage hole 203 to a certain extent.

[0032] After using the column-mounted integrated basin for a long time, sewage leakage may occur. When the sewage cannot be discharged from the column 101 and accumulates in the column 101, it may be discharged from the wall-mounted sewage installation hole 105 when the sewage reaches the height of the wall-mounted sewage installation hole 105. However, sewage below the height of the wall-mounted sewage installation hole 105 will accumulate in the column 101 for a long time, thereby corroding the column 101 and causing damage to the column 101, resulting in the column 101 being unable to be used normally. For this reason, a ground drainage hole 106 is opened on the bottom plate 107 at the bottom of the column 101, so that the leaked sewage can be discharged from the column 101 through the ground drainage hole 106; when the column-mounted integrated basin is installed, the contact area between the column-mounted integrated basin and the installation surface can be increased through the bottom plate 107 to improve the stability of the column-mounted integrated basin installation.

[0033] In order to facilitate the installation of the sewer pipe in the leakage hole 203 of the basin body 201, a sewer installation hole 104 is opened on the side wall of the column 101. When installing the sewer pipe, the sewer pipe is installed at the leakage hole 203 through the sewer installation hole 104, and the sewer pipe is extended from the column 101 through the wall sewage installation hole 105. In some feasible methods, after the installation of the sewer pipe is completed through the sewer installation hole 104, a supporting structure between the column 101 and the wall can be added in the sewer installation hole 104 to enhance the stability of the column 101 integrated basin. For example, bolts, expansion screws and other connectors are used between the sewer installation hole 104 and the wall to achieve fixation between the column integrated basin and the wall, thereby increasing the stability of the column integrated basin. At the same time, the sewer installation hole 104 and the wall sewage installation hole 105 opened on the column 101 can be opened on the same axis, which can make the column integrated basin have better alignment and stability in the vertical direction while ensuring aesthetics. It reduces the possibility of shaking or tilting due to improper installation or long-term use, and improves the overall stability of the column-type integrated basin.

[0034] At the same time, a sealing surface 204 can be opened at the connection position between the leakage hole 203 and the bottom of the basin body 201. When the sewer pipe is installed in the leakage hole 203, the sealing between the sewer pipe and the leakage hole 203 can be increased by installing a sealing ring on the sealing surface 204, thereby preventing leakage from occurring due to a gap between the basin body 201 and the sewer pipe.

[0035] Specific implementation process:

[0036] During the production process, the column 101 and the basin body 201 are formed separately. After the column 101 and the basin body 201 are formed, the column 101 and the basin body 201 are installed, and the basin body 201 is placed on the column 101. The bottom of the basin body 201 is embedded in the installation groove 102 at the top of the column 101, and the fixing surface 202 of the basin body 201 is in contact with the receiving surface 103 of the installation groove 102. Adhesive slurry can be evenly applied on the receiving surface 103, and the basin body 201 and the column 101 are bonded together by the adhesive slurry, thereby completing the production of the column-integrated basin. In this application, the column 101 and the basin body 201 are cast separately, and a double-sided slurry suction molding process is used during the casting process to enhance the strength of the blanks of the column 101 and the basin body 201, avoid deformation and the like, and improve the quality of the product.

[0037] In the embodiment of the present application, the method of casting the basin body 201 and the column 101 separately can meet both ordinary production and high-pressure production methods, and high-pressure production has the advantages of improving production efficiency, high degree of automation, small space occupation, energy saving, high efficiency, and good green body quality.

[0038] It should be understood that the terms used herein are for the purpose of describing specific example embodiments only and are not intended to be limiting. Unless the context clearly indicates otherwise, the singular forms "one", "an" and "said" as used herein may also be meant to include plural forms. The terms "comprise", "include", "contain" and "have" are inclusive and therefore specify the presence of stated features, steps, operations, elements and / or parts, but do not exclude the presence or addition of one or more other features, steps, operations, elements, parts, and / or combinations thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring them to be performed in the specific order described or illustrated, unless the order of execution is clearly indicated. It should also be understood that additional or alternative steps may be used.

[0039] Although the terms first, second, third, etc. can be used in the text to describe multiple elements, components, regions, layers and / or sections, these elements, components, regions, layers and / or sections should not be limited by these terms. These terms can only be used to distinguish an element, component, region, layer or section from another region, layer or section. Unless the context clearly indicates otherwise, terms such as "first", "second" and other numerical terms do not imply order or sequence when used in the text. Therefore, the first element, component, region, layer or section discussed below can be referred to as the second element, component, region, layer or section without departing from the teaching of the example embodiments.

[0040] The foregoing description is intended only to provide specific embodiments of the present invention, which will enable those skilled in the art to understand and implement the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not intended to be limited to the embodiments shown herein, but is intended to be accorded the widest scope consistent with the principles and novel features claimed herein.

Claims

1. A ceramic bathroom basin with integrated columns for washing, characterized in that: The utility model comprises a column (101) and a basin body (201), wherein the top end of the column (101) is provided with a mounting groove (102), the mounting groove (102) is provided with a receiving surface (103), the basin body (201) is provided with a fixing surface (202), the bottom of the basin body is embedded in the mounting groove (102), and the receiving surface (103) is in contact with the fixing surface (202).

2. The ceramic sanitary ware integrated basin with columns for washing and rinsing according to claim 1, characterized in that: A leaking hole (203) for installing a sewer pipe is provided at the bottom of the basin body (201), and the leaking hole (203) passes through the bottom of the basin body (201). A wall drainage installation hole (105) communicating with the external environment is provided on the column (101), and the leaking hole (203) is communicated with the wall drainage installation hole (105).

3. The ceramic sanitary ware integrated basin with columns for washing and rinsing according to claim 1, characterized in that: The width of the receiving surface (103) is greater than or equal to the wall thickness of the column (101).

4. The ceramic sanitary ware integrated basin with columns for washing and rinsing according to claim 1, characterized in that: The column (101) is in a hollow state, and the wall thickness of the column (101) and the basin body (201) is 10mm-15mm.

5. The ceramic sanitary ware integrated basin with columns for washing and rinsing according to claim 1, characterized in that: A ground drainage hole (106) is provided on the bottom plate (107) at the bottom of the column (101).

6. The ceramic sanitary ware integrated basin with columns for washing and rinsing according to claim 2, characterized in that: A water discharge installation hole (104) is provided on the side wall of the column (101).

7. The ceramic sanitary ware integrated basin with columns for washing and rinsing according to claim 1, characterized in that: The fixing surface (202) of the basin body (201) is bonded to the receiving surface (103) of the column (101).

8. The ceramic sanitary ware integrated basin with columns for washing and rinsing according to claim 7, characterized in that: The receiving surface (103) is opened on the upper edge of the side wall of the installation groove (102), and the fixing surface (202) is arranged on the lower surface of the edge of the opening end of the basin body (201). After the fixing surface (202) of the basin body (201) is bonded to the receiving surface (103) of the column (101), the outer edge of the basin body (201) is flush with the outer edge of the receiving surface (103).

9. The ceramic sanitary ware integrated basin with columns for washing and rinsing according to claim 2, characterized in that: A sealing surface (204) is provided at the connection position between the water leakage hole (203) and the bottom of the basin body (201).

10. The ceramic pedestal integrated basin for washing in bathroom according to claim 6, characterized in that: The water discharge installation hole (104) and the wall sewage discharge installation hole (105) are on the same axis.

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