Solar electric lifting vehicle-mounted digital intelligent reinforcing steel bar processing workshop

Abstract

The utility model relates to a solar electric lifting vehicle-mounted digital intelligent steel bar processing workshop which comprises a trailer, a container arranged on the trailer, four hydraulic supporting legs arranged at the bottom of the container and connected with a grounding device, and a folding solar assembly arranged at the top of the container. A solar storage battery, numerical control steel bar machining equipment, a computer digital display control panel and a distribution box which are connected with the folding solar assembly are arranged in the container, the solar storage battery is connected with the numerical control steel bar machining equipment and the computer digital display control panel through the distribution box, and the numerical control steel bar machining equipment is connected with the computer digital display control panel. The container and the numerical control steel bar machining equipment are compositely installed to form a movable machining workshop, hoisting and transporting through a crane and a flat car are avoided, moving is flexible, steel bar machining efficiency and machining precision are improved, and the number of operators is reduced; the foldable solar photovoltaic panel is adopted for energy storage and power generation, and the problem that electricity is inconvenient to use in field steel bar machining construction is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of steel bar processing, and in particular to a solar electric lifting vehicle-mounted digital intelligent steel bar processing workshop. Background Art

[0002] At present, the steel bar processing of wind power foundation projects and power transmission and transformation tower foundations in Gobi Desert, mountainous areas, deserts and other wild areas without formal power supply access conditions still uses traditional steel bar processing equipment at fixed locations selected on site and is powered by diesel generators.

[0003] This processing method has the following defects:

[0004] 1. The grounding of steel bar processing equipment is not standardized and the energy consumption is high.

[0005] 2. The equipment processing efficiency is low and the precision is not high.

[0006] 3. It requires hardened equipment storage space, which is not environmentally friendly.

[0007] 4. There is a large demand for equipment operation technicians.

[0008] 5. For long-distance wind power foundations and transmission and transformation tower bases, the transportation distance is too long, which increases transportation costs and affects the progress of the project. Utility Model Content

[0009] The utility model aims to solve the deficiencies of the prior art and provide a solar powered electric lift vehicle-mounted digital intelligent steel bar processing workshop.

[0010] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solutions:

[0011] A solar electric lift-mounted digital intelligent steel bar processing workshop includes a trailer with a container on it. Four hydraulic legs are provided at the bottom of the container, and the hydraulic legs are connected to a grounding device. A foldable solar panel is provided on the top of the container. Solar batteries connected to the foldable solar panel, CNC steel bar processing equipment, a computer digital display control panel and a distribution box are provided in the container. The solar batteries are connected to the CNC steel bar processing equipment and the computer digital display control panel through the distribution box, and the CNC steel bar processing equipment is connected to the computer digital display control panel.

[0012] The trailer comprises a trailer frame, a trailer handle is provided on one side of the trailer frame, and moving wheels are provided at the bottom of the trailer frame.

[0013] The hydraulic support legs include a hydraulic cylinder fixed to the bottom of the container, and the bottom of the hydraulic cylinder telescopic rod is connected to the support legs.

[0014] The grounding device includes a grounding electrode threadedly connected to the bottom of the supporting leg.

[0015] The container includes a box body, a drive box is provided on the top of the box body, two rear doors are hinged on the rear side of the box body opposite to the trailer handle, upper side doors are hinged on the upper ends of the two side walls of the box body and lower side doors are hinged on the lower ends, the front and rear sides of the upper side doors are hinged on the side walls of the box body through connecting rods, an upper side door opening and closing drive mechanism connected to the upper side door is provided in the drive box, and a lower side door opening and closing drive mechanism connected to the lower side door is provided at the bottom of the box body.

[0016] The upper side door opening and closing drive mechanism includes an electric motor, which is fixed in the middle position of the left and right sides of the drive box. A driving sprocket is provided on the output shaft of the motor. A driven sprocket is provided on both sides of the motor in the drive box. A driving chain is wound between the driving sprocket and the driven sprocket. A vertical screw rod is fixed in the middle of the driven sprocket. The vertical screw rod is arranged in a hollow cavity in the side wall of the box body. A slider is screwed on the vertical screw rod. A vertical groove is provided on the side wall of the box body for the slider to slide up and down. The outer end face of the slider is hinged to the upper side door through a pin shaft.

[0017] The lower side door opening and closing drive mechanism includes an opening and closing hydraulic cylinder hinged at the bottom of the box body, and a telescopic rod of the opening and closing hydraulic cylinder is hinged to the outer side of the lower side door.

[0018] Latch holes are correspondingly provided between the opened rear door, the opened upper side door and the opened lower side door, and are locked by latches.

[0019] The foldable solar assembly includes a first rotating block and a second rotating block arranged on the top of the container, the first rotating block is fixedly connected to the first storage bin on one side, and the second rotating block is fixedly connected to the second storage bin on one side. A first hinge point is provided at the connection angle of the first rotating block, the second rotating block and the side opposite to the first storage bin and the second storage bin, a second hinge point is provided at the outer corner of the first rotating block and is hinged to the third rotating block through the second hinge point, the third rotating block is arranged opposite to the first storage bin, a third hinge point is provided at the outer corner of the second rotating block and is hinged to the fourth rotating block through the third hinge point, the fourth rotating block is arranged opposite to the second storage bin, side covers are hinged inside and outside the first storage bin and the second storage bin, foldable solar photovoltaic panels are provided in the first storage bin and the second storage bin, and the foldable solar photovoltaic panels are connected to the solar battery.

[0020] The beneficial effects of the present invention are as follows: the present invention adopts a composite installation of a container and CNC steel bar processing equipment to form a mobile processing workshop, which avoids lifting and transportation by cranes and flatbed trucks, realizes flexible movement of processing operations, improves steel bar processing efficiency and processing accuracy, and reduces the number of operators; it adopts folding solar photovoltaic panels to store energy and generate electricity, which is both energy-saving and environmentally friendly, and solves the problem of inconvenient electricity use in field steel bar processing construction. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural diagram of the utility model;

[0022] Figure 2 This is a schematic diagram of the container and foldable solar panels after they are opened;

[0023] Figure 3 This is a three-dimensional diagram of the opening and closing drive mechanism of the upper side door of the container;

[0024] Figure 4 This is a plan view of the opening and closing drive mechanism of the upper side door of the container;

[0025] Figure 5 This is a schematic diagram of the lower side door on one side of the container being opened;

[0026] Figure 6 This is a schematic diagram of the lower side door and upper side door on one side of the container being opened;

[0027] Figure 7 This is a schematic diagram of the lower side doors and upper side doors on both sides of the container being opened;

[0028] Figure 8 This is a schematic diagram of a container with the lower side door, upper side door, and rear door all open;

[0029] Figure 9 A schematic diagram of the first step in opening a foldable solar panel;

[0030] Figure 10 This is a schematic diagram of the second step of opening the foldable solar panel;

[0031] Figure 11 This is a schematic diagram of the third step of opening the foldable solar panel;

[0032] Figure 12 This is a schematic diagram of the fourth step of opening the foldable solar panel;

[0033] Figure 13 This is a schematic diagram of the fifth step of opening the foldable solar panel;

[0034] In the figure: 1-trailer; 2-hydraulic outriggers; 3-grounding device; 4-container; 5-foldable solar panel; 6-solar battery; 7-CNC steel bar processing equipment; 8-computer digital display control panel; 9-distribution box;

[0035] 101-trailer frame; 102-trailer handle; 103-moving wheel;

[0036] 201- hydraulic cylinder; 202- supporting legs;

[0037] 401 - box; 402 - drive box; 403 - rear door; 404 - upper side door; 405 - lower side door; 406 - connecting rod; 407 - motor; 408 - driving sprocket; 409 - driven sprocket; 410 - driving chain; 411 - vertical screw rod; 412 - slider;

[0038] 501-first rotating block; 502-second rotating block; 503-first storage bin; 504-second storage bin; 505-first hinge point; 506-second hinge point; 507-third rotating block; 508-third hinge point; 509-fourth rotating block; 510-foldable solar photovoltaic panel;

[0039] The following is a detailed description of the embodiments of the present invention with reference to the accompanying drawings. DETAILED DESCRIPTION

[0040] The principles and features of the present invention are described below with reference to the accompanying drawings. The examples provided are intended only to illustrate the present invention and are not intended to limit the scope of the present invention. The following paragraphs describe the present invention in more detail by way of example with reference to the accompanying drawings. The advantages and features of the present invention will become more apparent from the following description. It should be noted that the drawings are all in a very simplified form and are not to exact proportions, and are only used to facilitate and clearly illustrate the embodiments of the present invention.

[0041] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a central component. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a central component. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a central component. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0042] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are intended only to describe specific embodiments and are not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0043] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0044] A solar powered electric lift truck-mounted digital steel bar processing workshop, such as Figure 1 、 Figure 2As shown, it includes a trailer 1, hydraulic legs 2, a grounding device 3, a container 4, a foldable solar panel 5, a solar battery 6, a CNC steel bar processing equipment 7, a computer digital display control panel 8, and a distribution box 9.

[0045] A container 4 is provided on the trailer 1. Four hydraulic legs 2 are provided at the bottom of the container 4. The hydraulic legs 2 are connected to a grounding device 3. A foldable solar panel 5 is provided on the top of the container 4. A solar battery 6, CNC steel bar processing equipment 7, a computer digital display control panel 8 and a distribution box 9 connected to the foldable solar panel 5 are provided in the container 4. The solar battery 6 is connected to the CNC steel bar processing equipment 7 and the computer digital display control panel 8 through the distribution box 9, and the CNC steel bar processing equipment 7 is connected to the computer digital display control panel 8.

[0046] Trailer 1 Figure 1 As shown, the trailer frame 101 includes a trailer handle 102 on one side of the trailer frame 101 and moving wheels 103 on the bottom of the trailer frame 101 .

[0047] Hydraulic outriggers 2 Figure 1 As shown, it includes a hydraulic cylinder 201 fixed to the bottom of the container 4, and the bottom of the telescopic rod of the hydraulic cylinder 201 is connected to a supporting leg 202.

[0048] Grounding device 3 Figure 1 As shown, it includes a grounding electrode threadedly connected to the bottom of the support leg 202.

[0049] The grounding device 3 may be a pointed galvanized grounding rod.

[0050] Hydraulic legs 2 are provided under the trailer 1, which are used to level the overall level of the container 4 when the construction environment is uneven. At the same time, the four supporting legs 202 are connected to the grounding device 3, and the grounding device 3 is also laid out during the leveling process of the entire vehicle.

[0051] Container 4 Figure 3-Figure 8 As shown, it includes a box body 401, a drive box 402 is provided on the top of the box body 401, two rear doors 403 are hinged on the rear side of the box body 401 opposite to the trailer handle 102, upper side doors 404 are hinged on the upper ends of the two side walls of the box body 401 and lower side doors 405 are hinged on the lower ends, the front and rear sides of the upper side doors 404 are hinged on the side walls of the box body 401 through connecting rods 406, an upper side door opening and closing drive mechanism connected to the upper side door 404 is provided in the drive box 402, and a lower side door opening and closing drive mechanism connected to the lower side door 405 is provided at the bottom of the box body 401.

[0052] The container 4 is a steel container, which is used to integrate the CNC steel bar processing equipment 7 and related accessories. The container 4 is connected to the trailer 1 by a buckle.

[0053] The upper side door opening and closing drive mechanism includes an electric motor 407, which is fixed in the middle position of the left and right sides of the drive box 402. A driving sprocket 408 is provided on the output shaft of the electric motor 407. A driven sprocket 409 is provided on both sides of the electric motor 407 in the drive box 402. A driving chain 410 is wound between the driving sprocket 408 and the driven sprocket 409. A vertical screw rod 411 is fixed in the middle of the driven sprocket 409. The vertical screw rod 411 is set in the hollow cavity of the side wall of the box body 401. A slider 412 is screwed on the vertical screw rod 411. A vertical groove is provided on the side wall of the box body 401 for the slider 412 to slide up and down. The outer end face of the slider 412 is hinged to the upper side door 404 through a pin shaft.

[0054] The motor 407 drives the driving sprocket 408 to rotate, driving the two driving chains 410, and the driven sprocket 409 drives the vertical screw rod 411 to rotate. Then the vertical screw rod 411 rotates and drives the slider 412 to move up and down vertically, thereby driving the upper side door 404 to flip open or close the motion trajectory.

[0055] The lower side door opening and closing drive mechanism includes an opening and closing hydraulic cylinder hinged at the bottom of the box body 401, and the telescopic rod of the opening and closing hydraulic cylinder is hinged to the outer side of the lower side door 405.

[0056] Latch holes are correspondingly provided between the opened rear door 403 and the opened upper side door 404 and the opened lower side door 405 and are locked by latches.

[0057] Folding solar panels 5 Figures 9-13 As shown, it includes a first rotating block 501 and a second rotating block 502 arranged on the top of the container 4. One side of the first rotating block 501 is fixedly connected to the first storage bin 503, and one side of the second rotating block 502 is fixedly connected to the second storage bin 504. A first hinge point 505 is provided at the connecting angle of the side of the first rotating block 501 and the second rotating block 502 opposite to the first storage bin 503 and the second storage bin 504. A second hinge point 506 is provided at the outer corner of the first rotating block 501 and is hinged to the third rotating block 501 through the second hinge point 506. The rotating block 507 and the third rotating block 507 are arranged opposite to the first storage bin 503, the outer corner of the second rotating block 502 is provided with a third hinge point 508 and the fourth rotating block 509 is hinged through the third hinge point 508, the fourth rotating block 509 is arranged opposite to the second storage bin 504, the first storage bin 503 and the second storage bin 504 are hinged with side covers on the inside and outside, and the first storage bin 503 and the second storage bin 504 are provided with foldable solar photovoltaic panels 510, which are connected to the solar battery 6.

[0058] The foldable solar module 5 is arranged on the top of the container 4 in a foldable manner. When the solar battery 6 is charged, it will automatically unfold to receive sunlight, and fold back when charging stops.

[0059] The specific steps of implementing this utility model are as follows:

[0060] Step 1: Tow the solar electric lift vehicle-mounted digital steel bar processing workshop (hereinafter referred to as the processing workshop) to the construction site by a tractor.

[0061] Step 2: Park the processing workshop in a location with reliable geological conditions. Then, screw the four pointed galvanized grounding rods into the support legs 202 for a secure connection. After verifying that they are secure, extend the four hydraulic legs 2. The hydraulic thrust presses the four pointed galvanized grounding rods into the soil. Finally, adjust the support legs 202 until the processing workshop is balanced. (Note that the hydraulic legs 2 also serve as the equipment grounding electrodes, which must be buried deep enough.) Then, remove the trailer 1 from the processing workshop.

[0062] Step 3: Operate the four hydraulic legs 2 to a suitable height from the ground (preferably about 20cm-40cm).

[0063] Step 4: Hydraulically open the lower side door 405 on the right side of the processing workshop, as shown in the following figure: Figure 5 shown.

[0064] Step 5: Open the upper side door 404 on the right side of the processing workshop electrically, as shown in the following example: Figure 6 shown.

[0065] Step 6: Open the lower side door 405 and the upper side door 404 on the left side according to the fourth and fifth steps. Figure 7 shown.

[0066] Step 7: Open the rear door 403 of the processing workshop and connect it with the lower door 405 and the upper door 404. Figure 8 shown.

[0067] Step 8: Open the foldable solar photovoltaic panel 510 on the top of the processing workshop. The specific steps for opening the foldable solar module 5 are as follows: Figures 9-13 shown.

[0068] Step 9: Debug and start the CNC steel bar processing equipment 7.

[0069] The utility model adopts a composite installation of a container 4 and a CNC steel bar processing device 7 to form a mobile processing workshop, which avoids the need for lifting and transportation by cranes and flatbed trucks, realizes flexible movement of processing operations, improves steel bar processing efficiency and processing accuracy, and reduces the number of operators.

[0070] The utility model adopts a foldable solar photovoltaic panel 510 to store energy and generate electricity, which is energy-saving and environmentally friendly, and solves the problem of inconvenient electricity use in field steel bar processing and construction.

[0071] The steel bar processing workshop of the utility model can realize automatic opening of side doors and automatic leveling of the processing workshop, thereby solving the problem of equipment use being affected by uneven ground.

[0072] The steel bar processing workshop of the present invention adopts a composite arrangement of hydraulic support legs 2 and grounding devices 3, which solves the problem of non-standard decentralized grounding of equipment.

[0073] The above is an exemplary description of the present invention in conjunction with the accompanying drawings. It is obvious that the specific implementation of the present invention is not limited to the above-mentioned method. As long as various improvements are made using the method concept and technical solution of the present invention, or they are directly applied to other occasions without improvement, they are all within the scope of protection of the present invention.

Claims

1. A solar electric lift vehicle-mounted digital steel bar processing workshop, characterized in that: The invention comprises a trailer (1), wherein a container (4) is arranged on the trailer (1), four hydraulic legs (2) are arranged at the bottom of the container (4), the hydraulic legs (2) are connected to a grounding device (3), a foldable solar module (5) is arranged on the top of the container (4), a solar cell (6) connected to the foldable solar module (5), a numerical control steel bar processing device (7), a computer digital display control panel (8) and a distribution box (9) are arranged in the container (4), the solar cell (6) is connected to the numerical control steel bar processing device (7) and the computer digital display control panel (8) through the distribution box (9), and the numerical control steel bar processing device (7) is connected to the computer digital display control panel (8).

2. A solar electric lift vehicle-mounted digital steel bar processing workshop according to claim 1, characterized in that: The trailer (1) comprises a trailer frame (101), a trailer handle (102) is provided on one side of the trailer frame (101), and a movable wheel (103) is provided at the bottom of the trailer frame (101).

3. A solar electric lift vehicle-mounted digital steel bar processing workshop according to claim 2, characterized in that: The hydraulic support leg (2) comprises a hydraulic cylinder (201) fixed to the bottom of the container (4), and the bottom of the telescopic rod of the hydraulic cylinder (201) is connected to a support leg (202).

4. A solar electric lift vehicle-mounted digital steel bar processing workshop according to claim 3, characterized in that: The grounding device (3) comprises a grounding electrode threadedly connected to the bottom of the supporting leg (202).

5. The solar electric lift vehicle-mounted digital steel bar processing workshop according to claim 4 is characterized in that: The container (4) comprises a box body (401), a driving box (402) is provided on the top of the box body (401), two rear doors (403) are hingedly connected to the rear side of the box body (401) opposite to the trailer handle (102), upper side doors (404) are hingedly connected to the upper ends of the two side walls of the box body (401), and lower side doors (405) are hingedly connected to the lower ends, and the front and rear sides of the upper side doors (404) are hingedly connected to the side walls of the box body (401) through connecting rods (406), an upper side door opening and closing driving mechanism connected to the upper side door (404) is provided in the driving box (402), and a lower side door opening and closing driving mechanism connected to the lower side door (405) is provided at the bottom of the box body (401).

6. The solar electric lift vehicle-mounted digital steel bar processing workshop according to claim 5 is characterized in that: The upper side door opening and closing drive mechanism comprises a motor (407), which is fixed at the middle position of the left and right sides of the drive box (402), a driving sprocket (408) is provided on the output shaft of the motor (407), a driven sprocket (409) is provided on both sides of the motor (407) in the drive box (402), a driving chain (410) is wound between the driving sprocket (408) and the driven sprocket (409), a vertical screw rod (411) is fixed in the middle of the driven sprocket (409), the vertical screw rod (411) is arranged in the hollow cavity of the side wall of the box body (401), a slider (412) is screwed on the vertical screw rod (411), a vertical groove is provided on the side wall of the box body (401) for the slider (412) to slide up and down, and the outer end surface of the slider (412) is hinged to the upper side door (404) through a pin.

7. The solar electric lift vehicle-mounted digital steel bar processing workshop according to claim 6 is characterized in that: The lower side door opening and closing driving mechanism comprises an opening and closing hydraulic cylinder hinged on the bottom of the box body (401), and a telescopic rod of the opening and closing hydraulic cylinder is hinged to the outer side of the lower side door (405).

8. The solar electric lift vehicle-mounted digital steel bar processing workshop according to claim 7 is characterized in that: Latch holes are correspondingly provided between the opened rear door (403), the opened upper side door (404), and the opened lower side door (405) and are locked by latches.

9. The solar electric lift vehicle-mounted digital steel bar processing workshop according to claim 8 is characterized in that: The foldable solar module (5) comprises a first rotating block (501) and a second rotating block (502) arranged on the top of a container (4); one side of the first rotating block (501) is fixedly connected to a first storage bin (503); one side of the second rotating block (502) is fixedly connected to a second storage bin (504); a first hinge point (505) is provided at a connecting angle of a side of the first rotating block (501) and the second rotating block (502) opposite to the first storage bin (503) and the second storage bin (504); a second hinge point (506) is provided at an outer corner of the first rotating block (501) and is hinged to a second hinge point (506). A third rotating block (507) is provided opposite to the first storage bin (503); a third hinge point (508) is provided at an outer corner of the second rotating block (502) and a fourth rotating block (509) is hingedly connected to the third hinge point (508); the fourth rotating block (509) is provided opposite to the second storage bin (504); side covers are hingedly connected inside and outside the first storage bin (503) and the second storage bin (504); foldable solar photovoltaic panels (510) are provided inside the first storage bin (503) and the second storage bin (504); and the foldable solar photovoltaic panels (510) are connected to the solar storage battery (6).

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