Helical gear structure capable of improving stability

The one-piece rotating disc, alloy steel body and locking bolt design solves the stability problem of helical gears under high-intensity working conditions, achieving higher transmission efficiency and extending equipment life.

CN223306250UActive Publication Date: 2025-09-05LAIZHOU XINYI PLASTIC TECH CO LTD
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Patent Information

Application Number
CN202422806114.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-09-05
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

The tooth material and structural design of existing helical gears cannot meet the requirements of high-intensity working conditions, resulting in rapid wear and insufficient stability, affecting transmission efficiency and equipment life.

Method used

The one-piece rotating disc, alloy steel body and alloy steel helical gear structure, combined with the wear-resistant sleeve and locking bolt design, ensure the stable connection between the rotating disc and the rotating shaft, and improve the overall strength and stability of the helical gear.

Benefits of technology

It enhances the stability and reliability of the helical gear, optimizes the transmission efficiency and load-bearing capacity, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of mechanical parts, in particular to a helical gear structure capable of improving stability, which comprises a helical gear body and a rotating shaft arranged in the center, and bearing seats for improving stability are mounted at two ends of the rotating shaft. The helical gear body is arranged, the connecting sleeve and the fixing sleeve base are arranged at the two ends of the rotating disc in the center of the helical gear body respectively, the first locking bolts which are evenly and annularly arranged at equal intervals are installed on the outer wall of the connecting sleeve, and the second locking bolts which are evenly and annularly arranged at equal intervals are installed on the outer wall of the fixing sleeve base. The rotating disc and the rotating shaft can be stably connected, and the reliability of the helical gear body in the rotating process is ensured; and the alloy steel body outside the helical gear body and the alloy steel helical teeth which are uniformly and annularly arranged at equal intervals are mounted on the outer wall of the helical gear body, so that the strength of the helical gear structure is ensured, and the helical gear structure can better complete related functions such as transmission during working.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical accessories, in particular to a helical gear structure with improved stability. Background Art

[0002] As an important component in mechanical transmission, helical gears are widely used in various industrial equipment and mechanical systems. They transmit torque and rotational motion through the meshing between gears, and have the advantages of high transmission efficiency, strong load-bearing capacity, and smooth operation. The existing helical gear structure still has some technical defects in practical applications. The tooth material and structural design of some traditional helical gears may not meet the requirements of high-intensity working conditions. When faced with high-load power transmission tasks, the teeth may wear too quickly or even suffer fatigue damage on the tooth surface. This is mainly because the material selection is not optimized enough and the tooth structure has not undergone special strengthening treatment. Secondly, the stability is insufficient during operation, which not only affects the transmission efficiency, but also may shorten the service life of the equipment. Utility Model Content

[0003] The purpose of the present invention is to provide a helical gear structure with improved stability, so as to solve the problems in the above background art that the tooth material and structural design of the existing helical gear may not meet the requirements of high-strength working conditions and lack stability.

[0004] To achieve the above objectives, the present invention provides the following technical solutions:

[0005] A helical gear structure with improved stability comprises a helical gear body and a rotating shaft arranged at the center, wherein bearing seats for improving stability are installed at both ends of the rotating shaft;

[0006] The helical gear body comprises a rotating disk arranged at the center and an alloy steel body arranged on the outside. A plurality of alloy steel helical teeth arranged evenly and equidistantly in a ring are mounted on the outer wall of the alloy steel body. Connecting sleeves and fixing sleeves for connecting to the rotating shaft are coaxially arranged at both ends of the rotating disk.

[0007] A plurality of first locking bolts arranged in a ring shape and at equal intervals are installed on the outer wall of the connecting sleeve, and a plurality of second locking bolts arranged in a ring shape and at equal intervals are installed on the outer wall of the fixing sleeve.

[0008] Preferably, the rotating disk, the alloy steel body and the alloy steel helical teeth are an integrally formed structure.

[0009] Preferably, the helix angle of the alloy steel helical teeth is 10°-25°.

[0010] Preferably, the rotating shaft includes a main shaft and a wear-resistant sleeve arranged on the outer wall.

[0011] Preferably, the main shaft is made of carbon steel, and the thickness of the wear-resistant sleeve is 0.5-2 mm.

[0012] Preferably, the outer wall of the rotating shaft is provided with first fixing screw holes, the number of which is the same as that of the first locking bolts, the positions of which are corresponding, and which are threadedly connected.

[0013] Preferably, the outer wall of the rotating shaft is provided with second fixing screw holes having the same number of second locking bolts, corresponding positions and threaded connection.

[0014] Compared with the existing technology, the beneficial effects of the present invention are:

[0015] 1. In the helical gear structure with improved stability, a helical gear body is provided, and a connecting sleeve and a fixed sleeve are respectively provided at both ends of the rotating disk at the center thereof. A plurality of first locking bolts arranged in a ring shape at uniform and equal intervals and installed on the outer wall of the connecting sleeve and a plurality of second locking bolts arranged in a ring shape at uniform and equal intervals and installed on the outer wall of the fixed sleeve can realize a stable connection between the rotating disk and the rotating shaft, thereby ensuring the reliability of the helical gear body during the rotation process; and the alloy steel body outside the helical gear body and the plurality of alloy steel helical teeth arranged in a ring shape at uniform and equal intervals and installed on its outer wall can not only ensure the strength of the helical gear structure, but also enable it to better complete related functions such as transmission during operation, thereby making the helical gear structure have good performance in terms of stability, reliability and functionality.

[0016] 2. In this helical gear structure with improved stability, the rotating disk, alloy steel body and alloy steel helical teeth are an integrated structure, making the overall structure of the helical gear more compact and stronger. The helix angle of the alloy steel helical teeth is 10°-25°, which optimizes the transmission efficiency and load-bearing capacity of the gear.

[0017] 3. In the helical gear structure with improved stability, the rotating shaft includes a main shaft and a wear-resistant sleeve arranged on the outer wall. The main shaft adopts a carbon steel shaft to ensure the strength and rigidity of the rotating shaft. The thickness of the wear-resistant sleeve 22 is 0.5-2mm, which effectively improves the wear resistance and service life of the rotating shaft. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they provide further detailed explanations, but do not constitute a limitation to the present invention.

[0019] Figure 1 It is a structural diagram of the utility model;

[0020] Figure 2 This is a schematic diagram of the main structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the side exploded structure of the utility model;

[0022] 10. Helical gear body; 101. Rotating disk; 102. Alloy steel body; 11. Alloy steel helical gear; 12. Connecting sleeve; 13. First locking bolt; 14. Fixed sleeve; 15. Second locking bolt;

[0023] 20. Rotating shaft; 21. Main shaft; 22. Wear-resistant sleeve; 23. First fixing screw hole; 24. Second fixing screw hole;

[0024] 30. Bearing seat. DETAILED DESCRIPTION

[0025] The following will be combined with the embodiments of the present invention and the accompanying drawings to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] In the description of the present invention, it should be understood that the terms "center", "vertical", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0027] A helical gear structure that improves stability, such as Figure 1-Figure 3As shown, it includes a helical gear body 10 and a rotating shaft 20 arranged at the center, and bearing seats 30 are installed at both ends of the rotating shaft 20 to improve stability; the helical gear body 10 includes a rotating disk 101 arranged at the center and an alloy steel body 102 arranged on the outside, and a plurality of alloy steel helical teeth 11 uniformly and equidistantly arranged in a ring are installed on the outer wall of the alloy steel body 102, and a connecting sleeve 12 and a fixing sleeve 14 for connecting to the rotating shaft 20 are coaxially arranged at both ends of the rotating disk 101; a plurality of first locking bolts 13 uniformly and equidistantly arranged in a ring are installed on the outer wall of the connecting sleeve 12, and a plurality of second locking bolts 15 uniformly and equidistantly arranged in a ring are installed on the outer wall of the fixing sleeve 14. By installing the bearing seats 30 at both ends of the rotating shaft 20, the stability of the overall helical gear structure can be effectively improved; Through the setting of the helical gear body 10, a connecting sleeve 12 and a fixing sleeve 14 are respectively provided at both ends of the rotating disk 101 at the center thereof, and a number of first locking bolts 13 installed on the outer wall of the connecting sleeve 12 and arranged in a ring at a uniform and equidistant manner, and a number of second locking bolts 15 installed on the outer wall of the fixing sleeve 14 and arranged in a ring at a uniform and equidistant manner can achieve a stable connection between the rotating disk 101 and the rotating shaft 20, thereby ensuring the reliability of the helical gear body 10 during the rotation process; and the alloy steel body 102 outside the helical gear body 10 and the number of alloy steel helical teeth 11 installed on its outer wall and arranged in a ring at a uniform and equidistant manner can not only ensure the strength of the helical gear structure, but also enable it to better complete related functions such as transmission during operation, so that the helical gear structure has good performance in terms of stability, reliability and functionality.

[0028] It is worth noting that the rotating disk 101, the alloy steel body 102 and the alloy steel helical teeth 11 are an integrally formed structure, which makes the overall structure of the helical gear more compact and stronger. The helical angle of the alloy steel helical teeth 11 is 10°-25°, which optimizes the transmission efficiency and load-bearing capacity of the gear.

[0029] Furthermore, the rotating shaft 20 includes a main shaft 21 and a wear-resistant sleeve 22 arranged on the outer wall. The main shaft 21 adopts a carbon steel shaft to ensure the strength and rigidity of the rotating shaft. The thickness of the wear-resistant sleeve 22 is 0.5-2mm, which effectively improves the wear resistance and service life of the rotating shaft 22.

[0030] Specifically, the outer wall of the rotating shaft 20 is provided with first fixing screw holes 23 which are the same in number and corresponding in position as the first locking bolts 13 and are threadedly connected, so that the connecting sleeve 12 can be firmly fixed on the rotating shaft 20, thereby enhancing the connection stability between the helical gear body 10 and the rotating shaft 20.

[0031] In addition, the outer wall of the rotating shaft 20 is provided with second fixing screw holes 24 with the same number, corresponding positions and threaded connection of the second locking bolts 15, so that the fixing sleeve 14 can also be firmly installed on the rotating shaft 20, further improving the stability and reliability of the overall structure.

[0032] Working principle of this helical gear structure with improved stability:

[0033] First, during installation, the rotating shaft 20 is passed through the connecting sleeve 12 on the rotating disk 101 at the center of the helical gear body 10. Then, the rotating shaft 20 and the connecting sleeve 12 are firmly connected using the first locking bolts 13 arranged evenly and equidistantly in a ring shape on the outer wall of the connecting sleeve 12 to ensure a tight fit between the two.

[0034] Next, the fixing sleeve 14 is placed on the rotating shaft 20 at a suitable position and further fixed by a plurality of second locking bolts 15 arranged evenly and equidistantly in a ring shape on the outer wall of the fixing sleeve 14 to ensure that the helical gear body 10 does not experience axial displacement on the rotating shaft 20.

[0035] Afterwards, the two ends of the rotating shaft 20 with the helical gear body 10 installed are respectively installed with bearing seats 30 for improving stability, so that the entire structure can be placed stably and remain stable during subsequent operation;

[0036] During actual use, the shaft 20 is driven to rotate by external power, driving the helical gear body 10 to rotate. At this time, the alloy steel helical teeth 11 on the alloy steel body 102 outside the helical gear body 10 will engage with other transmission components to complete the corresponding power transmission and other tasks.

[0037] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A helical gear structure with improved stability, comprising a helical gear body (10) and a rotating shaft (20) arranged at the center, characterized in that: Bearing seats (30) are installed at both ends of the rotating shaft (20) to improve stability; The helical gear body (10) comprises a rotating disk (101) arranged at the center and an alloy steel body (102) arranged outside. A plurality of alloy steel helical teeth (11) arranged evenly and equidistantly in a ring are mounted on the outer wall of the alloy steel body (102). Connecting sleeves (12) and fixed sleeves (14) for connecting to a rotating shaft (20) are coaxially arranged at both ends of the rotating disk (101). A plurality of first locking bolts (13) arranged in a ring shape and at equal intervals are mounted on the outer wall of the connecting sleeve (12), and a plurality of second locking bolts (15) arranged in a ring shape and at equal intervals are mounted on the outer wall of the fixing sleeve (14).

2. The helical gear structure with improved stability according to claim 1, characterized in that: The rotating disk (101), the alloy steel body (102) and the alloy steel bevel teeth (11) are an integrally formed structure.

3. The helical gear structure with improved stability according to claim 1, characterized in that: The helical angle of the alloy steel helical teeth (11) is 10°-25°.

4. The helical gear structure with improved stability according to claim 1, characterized in that: The rotating shaft (20) comprises a main shaft (21) and a wear-resistant sleeve (22) arranged on the outer wall.

5. The helical gear structure with improved stability according to claim 4, characterized in that: The main shaft (21) is made of a carbon steel shaft, and the thickness of the wear-resistant sleeve (22) is 0.5-2 mm.

6. The helical gear structure with improved stability according to claim 1, characterized in that: The outer wall of the rotating shaft (20) is provided with first fixing screw holes (23) which are the same in number as the first locking bolts (13), have corresponding positions, and are threadedly connected.

7. The helical gear structure with improved stability according to claim 1, characterized in that: The outer wall of the rotating shaft (20) is provided with second fixing screw holes (24) with the same number of second locking bolts (15) and corresponding positions and threaded connection.