Rotor shaft inspection tool for motor production

Abstract

The utility model discloses a rotor shaft inspection tool for motor production, which comprises a support frame, the inner side of the support frame is fixedly connected with a fixed inner plate, the bottom of the fixed inner plate is symmetrically and fixedly connected with a support bottom frame, and the inner side of the support bottom frame is fixedly connected with a fixed side plate. The beneficial effects of the utility model are that through the arrangement of the shaft clamping blocks and the first hydraulic cylinder, the output end of the first hydraulic cylinder drives the shaft clamping blocks to move, and the two shaft clamping blocks clamp and fix a rotor shaft to be inspected, thereby facilitating the inspection of the rotor shaft. By arranging the measurement clamping plates, the movable sliding plate and the inspection scale plate, the two measurement clamping plates are attached to the outer side of the rotor shaft, the measurement clamping plates drive the inspection scale plate to move, measurement is conducted through an indication block at the top of the sliding inner plate when the inspection scale plate moves, and after measurement values of the two inspection scale plates are added, the measurement result is obtained. And obtaining the diameter value of the part of the current rotor shaft.

Description

Technical Field

[0001] The utility model relates to the technical field of rotor shaft inspection, in particular to a rotor shaft inspection tool for motor production. Background Art

[0002] The motor's rotor shaft, also known as the axis of rotation, is the core component of the motor's rotor. It's typically made of high-strength materials like steel or alloys to ensure sufficient mechanical strength and magnetic conductivity. As the rotor's support and center of rotation, its structural design must consider supporting the rotor's weight, transmitting torque, and maintaining rotor balance. The motor's rotor shaft transmits power through rotation, converting the motor's electromagnetic energy into mechanical energy, thereby driving the load. As one of the primary components for transmitting power in a motor, the motor's rotor shaft also supports the rotor, enabling stable rotation within the stator. The weight of the rotor and the force generated during operation are borne by the rotor shaft. The design and manufacturing accuracy of the motor rotor shaft have a great influence on the balance of the rotor. If the rotor shaft is unbalanced, it will cause vibration and noise when the rotor is running, affecting the performance and life of the motor. Therefore, the motor rotor shaft needs to ensure the balance of the rotor. During motor production, the diameter of each part of the rotor shaft must be within the allowable error range. Existing rotor shaft inspections are mostly measured with calipers. It is not convenient to measure the rotor shaft manually by hand. It is not convenient to measure the diameter size of each position of the rotor shaft, and manual measurement is also prone to errors. Utility Model Content

[0003] The purpose of the present utility model is to provide a rotor shaft inspection tool for motor production, so as to solve the problem proposed in the above background technology that the diameter size of each part of the rotor shaft needs to be within the allowable error range during motor production. The existing rotor shaft inspection is mostly measured with a caliper, which is not convenient for manual measurement of the rotor shaft. It is not convenient to measure the diameter size of each position of the rotor shaft, and manual measurement is also prone to errors.

[0004] The top of described sliding panel also is provided with an end face, the end face of described sliding panel also is provided with an end face, and the bottom face is fixed with a tool holder.

[0005] As a preferred solution of the present invention: the internal rotation of the sliding inner plate is connected to a bidirectional screw rod, the outer side of the bidirectional screw rod is symmetrically threaded with an adjusting slider, the adjusting slider is slidingly connected to the sliding inner plate, one side of the adjusting slider is fixedly connected to an adjusting slide plate, one side of the adjusting slide plate is fixedly connected to the moving slide plate, the adjusting slide plate is slidingly connected to the sliding inner plate, a motor body is installed inside the sliding inner plate, and the output end of the motor body is fixedly connected to the bidirectional screw rod.

[0006] As a preferred solution of the present invention: fixed side blocks are fixedly connected to both sides of the sliding inner plate, the fixed side blocks are slidably connected to the support frame, and a No. 2 hydraulic cylinder is symmetrically installed inside the support frame, and the output end of the No. 2 hydraulic cylinder is fixedly connected to the fixed side block.

[0007] As a preferred solution of the present invention, the fixed side frame is internally symmetrically slidably connected to a limiting slide bar, and one end of the limiting slide bar is fixedly connected to the shaft clamping block.

[0008] As a preferred solution of the present invention: a side groove is provided on one side of the fixed inner plate.

[0009] As a preferred solution of the present invention: a control panel is installed on one side of the support frame, and the No. 1 hydraulic cylinder, the motor body and the No. 2 hydraulic cylinder are all electrically connected to the control panel.

[0010] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention provides a shaft clamping block and a No. 1 hydraulic cylinder, so that the output end of the No. 1 hydraulic cylinder drives the shaft clamping block to move, and the rotor shaft to be inspected is clamped and fixed by the two shaft clamping blocks, which facilitates the inspection and processing of the rotor shaft; and by providing a measuring splint, a movable slide and an inspection scale plate, the two measuring splints are fitted to the outer side of the rotor shaft, and the measuring splint drives the inspection scale plate to move. When the inspection scale plate moves, measurement is performed by sliding the indicator block on the top of the inner plate, and the measured values ​​of the two inspection scale plates are added to obtain the diameter value of the current rotor shaft at that part. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0012] Figure 2 This is a top view of the internal structure of the sliding inner plate of the utility model;

[0013] Figure 3 This is a top view of the sliding inner panel of the utility model;

[0014] Figure 4 This is a top view of the shaft clamping block of the utility model.

[0015] In the figure: 1. Support frame; 2. Fixed inner plate; 3. Side groove; 4. Support base; 5. Fixed side plate; 6. Fixed side frame; 7. Hydraulic cylinder No. 1; 8. Shaft clamping block; 9. Limit slide; 10. Sliding inner plate; 11. Measuring through hole; 12. Moving slide; 13. Measuring clamp; 14. Adjusting slide; 15. Adjusting slider; 16. Bidirectional screw; 17. Motor body; 18. Indicator block; 19. Inspection scale plate; 20. Fixed side block; 21. Hydraulic cylinder No. 2; 22. Control panel. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0017] See also Figures 1 to 4The utility model provides a technical solution: a rotor shaft inspection tool for motor production, comprising a support frame 1, a fixed inner plate 2 is fixedly connected to the inner side of the support frame 1, a support base 4 is symmetrically fixedly connected to the bottom of the fixed inner plate 2, a fixed side plate 5 is fixedly connected to the inner side of the support base 4, a fixed side plate 5 is fixedly connected to the inner side of the fixed side plate 5, a fixed side frame 6 is fixedly connected to the inner side of the fixed side frame 6, a No. 1 hydraulic cylinder 7 is installed inside the fixed side frame 6, a shaft clamping block 8 is fixedly connected to the output end of the No. 1 hydraulic cylinder 7, a sliding inner plate 10 is slidably connected to the inner side of the support frame 1, a measuring through hole 11 is opened inside the sliding inner plate 10, a moving slide 12 is symmetrically slidably connected to the inner side of the sliding inner plate 10, and a moving slide 12 is symmetrically slidably connected to the inner side of the sliding inner plate 10. The slide plate 12 is slidably connected to the measuring through-hole 11, and a measuring splint 13 is fixedly connected to the inner side of the movable slide plate 12. An inspection scale plate 19 is fixedly connected to one side of the measuring splint 13. The inspection scale plate 19 is slidably connected to the sliding inner plate 10. An indicator block 18 that cooperates with the inspection scale plate 19 is symmetrically fixedly connected to the top of the sliding inner plate 10. The rotor shaft inside the measuring through-hole 11 is fitted through the measuring splint 13. When the measuring splint 13 moves, the inspection scale plate 19 is driven to move on the sliding inner plate 10. The scales of the two inspection scale plates 19 are read through the indicator block 18, so that the diameter of the current part of the rotor shaft can be measured and the size can be inspected.

[0018] Among them, the internal rotation of the sliding inner plate 10 is connected with a bidirectional screw rod 16, and the outer side of the bidirectional screw rod 16 is symmetrically threaded with an adjusting slider 15. The adjusting slider 15 is slidably connected to the sliding inner plate 10, and one side of the adjusting slider 15 is fixedly connected to the adjusting slide 14. One side of the adjusting slide 14 is fixedly connected to the moving slide 12. The adjusting slide 14 is slidably connected to the sliding inner plate 10. A motor body 17 is installed inside the sliding inner plate 10, and the output end of the motor body 17 is fixedly connected to the bidirectional screw rod 16. The output end of the motor body 17 drives the bidirectional screw rod 16 to rotate and adjust. When the bidirectional screw rod 16 rotates, it drives the outer adjusting slider 15 to move. When the adjusting slider 15 moves, it drives the adjusting slide 14, the moving slide 12 and the measuring splint 13 to move. The rotor shaft part inside the measuring through hole 11 is clamped by the two measuring splints 13, and the rotor shaft diameter is measured and inspected by fitting to the outer side.

[0019] Among them, both sides of the sliding inner plate 10 are fixedly connected with fixed side blocks 20, and the fixed side blocks 20 are slidably connected to the support frame 1. A No. 2 hydraulic cylinder 21 is symmetrically installed inside the support frame 1. The output end of the No. 2 hydraulic cylinder 21 is fixedly connected to the fixed side block 20. The fixed side block 20 is driven to move by the output end of the No. 2 hydraulic cylinder 21. When the fixed side block 20 moves, it drives the inner sliding inner plate 10 to move, and the sliding inner plate 10 slides and adjusts in the support frame 1.

[0020] Among them, the fixed side frame 6 is internally symmetrically slidably connected with a limit slide 9, one end of the limit slide 9 is fixedly connected to the shaft clamping block 8. When the output end of the No. 1 hydraulic cylinder 7 drives the shaft clamping block 8 to move, the shaft clamping block 8 moves and drives the limit slide 9 on one side to move. The limit slide 9 and the fixed side frame 6 slide in a limited manner to ensure the movement stability of the shaft clamping block 8.

[0021] A side groove 3 is provided on one side of the fixed inner plate 2 , which facilitates placing the rotor shaft in the side groove 3 on one side of the fixed inner plate 2 and clamping and fixing the rotor shaft between two shaft clamping blocks 8 .

[0022] Among them, a control panel 22 is installed on one side of the supporting frame 1, and the No. 1 hydraulic cylinder 7, the motor body 17 and the No. 2 hydraulic cylinder 21 are all electrically connected to the control panel 22. The No. 1 hydraulic cylinder 7, the motor body 17 and the No. 2 hydraulic cylinder 21 are centrally controlled through the control panel 22, which improves the safety and work efficiency of the device.

[0023] Specifically, when inspecting the diameter of the rotor shaft, the rotor shaft is placed in the side groove 3 on one side of the fixed inner plate 2, the rotor shaft is located between the two shaft clamping blocks 8, powered by an external power supply, and the No. 1 hydraulic cylinder 7 is started through the control panel 22. The output end of the No. 1 hydraulic cylinder 7 drives the shaft clamping block 8 to move toward the middle, and the two shaft clamping blocks 8 clamp and position the rotor shaft. The output end of the No. 2 hydraulic cylinder 21 drives the fixed side block 20 and the sliding inner plate 10 to adjust the height position. The height position of the sliding inner plate 10, the moving slide plate 12 and the measuring clamping plate 13 are adjusted to measure the diameter of different parts of the rotor shaft. The panel 22 starts the motor body 17, and the output end of the motor body 17 drives the bidirectional screw 16 to rotate. When the bidirectional screw 16 rotates, it drives the outer adjusting slider 15 to move. When the adjusting slider 15 moves, it drives the adjusting slide 14, the moving slide 12 and the measuring clamp 13 to move to the middle position. The rotor shaft inside the measuring through hole 11 is fitted through the measuring clamp 13. When the measuring clamp 13 moves, it drives the inspection scale plate 19 to move on the sliding inner plate 10. The scales of the two inspection scale plates 19 are read by the indicating block 18, so that the diameter of the current part of the rotor shaft can be measured and the size can be inspected.

[0024] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "two ends", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0025] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one such feature.

[0026] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0027] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A rotor shaft inspection tool for motor production, comprising a support frame (1), characterized in that: The inner side of the support frame (1) is fixedly connected to a fixed inner plate (2), the bottom of the fixed inner plate (2) is symmetrically fixedly connected to a support base frame (4), the inner side of the support base frame (4) is fixedly connected to a fixed side plate (5), the inner side of the fixed side plate (5) is fixedly connected to a fixed side frame (6), a No. 1 hydraulic cylinder (7) is installed inside the fixed side frame (6), the output end of the No. 1 hydraulic cylinder (7) is fixedly connected to a shaft clamping block (8), the inner side of the support frame (1) is slidably connected to a sliding inner plate (10), the sliding inner plate (10) A measuring through hole (11) is provided inside the sliding inner plate (10), a movable slide plate (12) is symmetrically slidably connected inside the sliding inner plate (10), the movable slide plate (12) is slidably connected to the measuring through hole (11), a measuring clamping plate (13) is fixedly connected to the inner side of the movable slide plate (12), a test scale plate (19) is fixedly connected to one side of the measuring clamping plate (13), the test scale plate (19) is slidably connected to the sliding inner plate (10), and an indicating block (18) matched with the test scale plate (19) is symmetrically fixedly connected to the top of the sliding inner plate (10).

2. The rotor shaft inspection tool for motor production according to claim 1, characterized in that: The interior of the sliding inner plate (10) is rotatably connected to a bidirectional screw rod (16), the outer side of the bidirectional screw rod (16) is symmetrically threadedly connected to an adjusting slider (15), the adjusting slider (15) is slidably connected to the sliding inner plate (10), one side of the adjusting slider (15) is fixedly connected to an adjusting slide plate (14), one side of the adjusting slide plate (14) is fixedly connected to a moving slide plate (12), the adjusting slide plate (14) is slidably connected to the sliding inner plate (10), a motor body (17) is installed inside the sliding inner plate (10), and the output end of the motor body (17) is fixedly connected to the bidirectional screw rod (16).

3. The rotor shaft inspection tool for motor production according to claim 2, characterized in that: Both sides of the sliding inner plate (10) are fixedly connected with fixed side blocks (20), and the fixed side blocks (20) are slidably connected to the support frame (1). A second hydraulic cylinder (21) is symmetrically installed inside the support frame (1), and the output end of the second hydraulic cylinder (21) is fixedly connected to the fixed side block (20).

4. The rotor shaft inspection tool for motor production according to claim 1, characterized in that: The fixed side frame (6) is internally symmetrically slidably connected to a limiting slide bar (9), and one end of the limiting slide bar (9) is fixedly connected to the shaft clamping block (8).

5. The rotor shaft inspection tool for motor production according to claim 1, characterized in that: A side groove (3) is provided on one side of the fixed inner plate (2).

6. The rotor shaft inspection tool for motor production according to claim 3, characterized in that: A control panel (22) is installed on one side of the support frame (1), and the No. 1 hydraulic cylinder (7), the motor body (17) and the No. 2 hydraulic cylinder (21) are all electrically connected to the control panel (22).

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