Buckling and pressing type water level electrode needle for boiler

By using a leak-proof design of high-temperature resistant insulated sleeve rod and ceramic fastening screw in the boiler water level electrode needle, combined with stainless steel round rod detection main rod, the air leakage and water leakage problems of the boiler water level electrode probe are solved, and efficient and low-cost water level measurement is achieved.

CN223307645UActive Publication Date: 2025-09-05陈海永
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Patent Information

Application Number
CN202422452093.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-09-05
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

Traditional water level electrode probes are prone to air leakage and water leakage in boiler applications, and have complex structure and high cost, which affects measurement accuracy and service life.

Method used

The leak-proof structure is composed of high-temperature resistant polytetrafluoroethylene insulated sleeve rod and ceramic fastening screw, combined with the stainless steel round rod detection main rod and simple electrode needle design, and a seal is formed by buckle to ensure the air leakage and water leakage effect of the electrode needle, and reduce unnecessary components to reduce costs.

Benefits of technology

Improves measurement accuracy, extends service life, reduces cost, reduces space, and improves ease and selectivity of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a buckling-pressing type water level electrode needle for a boiler. The buckling-pressing type water level electrode needle comprises a detection main rod, a limiting groove, a limiting ring, a sealing ring and an inserting opening. The outer wall of the periphery of the detection main rod is fixedly connected with an insulating sleeve rod, the outer wall of the periphery of the insulating sleeve rod is fixedly connected with a fastening screw rod, one end of the fastening screw rod is fixedly connected with a round metal nozzle, and the round metal nozzle is connected to the outer wall of the periphery of the insulating sleeve rod in a sleeving manner; according to the utility model, an air leakage and water leakage prevention structure is designed, the insulating sleeve rod made of high-temperature-resistant polytetrafluoroethylene is matched with the fastening screw rod made of ceramic to achieve the function of an insulating layer, and the fastening screw rod and the detection main rod are fully fastened by buckling and pressing the round metal nozzle, so that the air leakage and water leakage prevention structure of the electrode needle is formed; the gas leakage and water leakage prevention effect is fully achieved, the measurement accuracy is greatly improved when measurement is conducted under the water level, water, gas and other substances are prevented from entering the device to corrode the device, and the use efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electrode needles, in particular to a buckled water level electrode needle for a boiler. Background Art

[0002] The principle of the water level electrode probe is mainly based on the conductive properties of the liquid. The change of water level is measured by measuring the difference in conductivity between the liquid and the electrode. The water level probe is usually composed of two electrodes, one is located at the bottom of the liquid, and the other is located above the liquid and isolated from the bottom electrode in the liquid. When the liquid contacts the electrodes, a conductivity path is formed between the electrodes. The conductivity of the liquid increases with the increase of the water level because the rise of the liquid causes the number of ions in the liquid to increase, thereby increasing the conductivity of the liquid. By measuring the change in current, the height of the water level can be determined. This principle makes the water level Electrode probes are widely used in many fields, such as water treatment systems, pools, reservoirs, dams, and liquid level control in chemical processes. In actual applications, water level electrode probes are usually composed of one or more electrodes. When the liquid level rises to the position of the electrode, a conductive path is formed between the electrode and the liquid, thereby closing the circuit. By detecting the closure of the circuit, the height of the liquid can be determined. At the same time, the water level electrode can also perform multi-point measurements as needed to achieve simultaneous monitoring of different liquid heights. This principle is simple and intuitive, but some issues need to be paid attention to in actual applications to ensure accurate measurement.

[0003] However, the traditional water level electrode probe cannot meet people's needs, and it has the following defects: First, it is not designed with an anti-air leakage or water leakage structure. For the boiler water level electrode needle, it needs to be placed below the water level when in use. Water leakage or air leakage will have a great impact on the measurement results, affecting the accuracy of the measurement results, and at the same time causing damage to the internal components, reducing the service life; second, it is not designed with a simple electrode needle body. For the boiler water level electrode needle, a large number of different components are added to make the electrode needle have diverse functions, but at the same time it causes an increase in cost and an increase in volume. The excessively large space occupied makes the electrode needle not have priority selectivity, which will bring unnecessary trouble to the user in daily use. Utility Model Content

[0004] The purpose of the utility model is to provide a press-fit water level electrode needle for a boiler to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a buckled water level electrode needle for a boiler, comprising a detection main rod, an insulating sleeve rod is fixedly connected to the outer walls around the detection main rod, a fastening screw is fixedly connected to the outer walls around the insulating sleeve rod, one end of the fastening screw is fixedly connected to a circular metal mouth, and the circular metal mouth is sleeved on the outer walls around the insulating sleeve rod, a threaded groove is provided on the outer walls around the detection main rod, a connecting nut is threadedly connected on the outer walls around the threaded groove, an adapter plate is fixedly connected to the outer walls around the connecting nut, a line connecting plate is fixedly connected to the outer walls around the adapter plate, and a socket is provided on the outer wall on one side of the line connecting plate.

[0006] As a further technical solution of the present invention, a second through hole is opened on the outer wall of the insulating sleeve, and the detection main rod is fixedly connected to the second through hole. A sealing ring is fixedly connected on the outer wall of the insulating sleeve, and the sealing ring is fixedly connected to the outer wall of the fastening screw.

[0007] As a further technical solution of the present invention, third through holes are provided on the outer walls around the fastening screw, and the insulating sleeve is fixedly connected to the third through holes.

[0008] As a further technical solution of the present invention, a limiting ring is sleeved on the outer wall around the detection main rod, a first through hole is opened on the outer wall around the limiting ring, and the detection main rod is sleeved on the first through hole.

[0009] As a further technical solution of the present invention, positioning nuts are threadedly connected on the surrounding outer walls of the threaded groove, first screw holes are opened on the surrounding outer walls of the positioning nuts, and the detection main rod is threadedly connected to the first screw holes.

[0010] As a further technical solution of the present invention, second screw holes are provided on the outer walls around the connecting nut, and the detection main rod is threadedly connected to the second screw holes.

[0011] As a further technical solution of the present invention, a limiting groove is provided on the outer wall around the detection main rod, and a limiting ring is provided at one end of the limiting groove.

[0012] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention is designed with an air leakage and water leakage prevention structure, and adopts an insulating sleeve rod made of high-temperature resistant polytetrafluoroethylene and a fastening screw made of ceramics to achieve the effect of an insulating layer, and the fastening screw is fully fastened to the detection main rod by buckling the circular metal mouth, forming an air leakage and water leakage prevention structure of the electrode needle, which fully achieves the air leakage and water leakage prevention effect, greatly improves the measurement accuracy when measuring under the water level, and avoids water, gas and other substances from corroding the equipment internally, improves the use efficiency and increases the service life of the electrode needle; at the same time, a simple electrode needle main body is designed, and the detection main rod composed of a stainless steel round rod is matched with a head-end sensor and a tail-end circuit connecting piece. A simple structure is used while meeting the function, which reduces the addition of redundant components, reasonably controls costs, reduces cost consumption under the same test performance, and reduces the occupied space. It is relatively simple to use in daily life, and greatly improves the priority selectivity. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0015] Figure 2 This is a front view structural diagram of the utility model;

[0016] Figure 3 This is a side structural diagram of the present utility model;

[0017] Figure 4 This is an exploded view of the structure of the present invention.

[0018] In the figure: 1. Detection main rod; 2. Limiting groove; 3. Limiting ring; 4. First through hole; 5. Threaded groove; 6. Insulating sleeve; 7. Second through hole; 8. Round metal mouth; 9. Third through hole; 10. Sealing ring; 11. Positioning nut; 12. First screw hole; 13. Connecting nut; 14. Second screw hole; 15. Adapter; 16. Line connecting piece; 17. Socket; 18. Fastening screw. DETAILED DESCRIPTION

[0019] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] Please see the attached Figure 1 -Attached Figure 4 The utility model provides an embodiment: a buckle type water level electrode needle for a boiler, comprising a detection main rod 1, an insulating sleeve 6 is fixedly connected to the outer wall of the detection main rod 1, a fastening screw 18 is fixedly connected to the outer wall of the insulating sleeve 6, one end of the fastening screw 18 is fixedly connected to a circular metal mouth 8, and the circular metal mouth 8 is sleeved on the outer wall of the insulating sleeve 6, a thread groove 5 is opened on the outer wall of the detection main rod 1, a connecting nut 13 is threadedly connected to the outer wall of the connecting nut 13, and a screw thread is formed on the outer wall of the connecting nut 13. A transfer piece 15 is connected, and a line connection piece 16 is fixedly connected to the outer wall around the transfer piece 15, and a socket 17 is opened on the outer wall of one side of the line connection piece 16; a second through hole 7 is opened on the outer wall around the insulating sleeve 6, and the detection main rod 1 is fixedly connected to the second through hole 7, and a sealing ring 10 is fixedly connected to the outer wall around the insulating sleeve 6, and the sealing ring 10 is fixedly connected to the outer wall around the fastening screw 18, and the fastening screw 18 is used to cooperate with the insulating sleeve 6 to form a sealing structure, and is used to enhance the sealing of the structure with the sealing ring 10; the fastening screw A third through hole 9 is provided on the outer wall around the rod 18, and the insulating sleeve rod 6 is fixedly connected to the third through hole 9, and the third through hole 9 is used to fix the fastening screw 18 on the insulating sleeve rod 6; a limit ring 3 is sleeved on the outer wall around the detection main rod 1, and a first through hole 4 is provided on the outer wall around the limit ring 3, and the detection main rod 1 is sleeved on the first through hole 4, and the limit ring 3 is used to position the component to ensure that the added parts are located above the limit ring 3; a positioning nut 11 is threadedly connected to the outer wall around the thread groove 5, and a positioning nut 11 is provided on the outer wall around the positioning nut 11 A first screw hole 12 is formed, and the detection main rod 1 is threadedly connected to the first screw hole 12, and the thread groove 5 is used to match the first screw hole 12 to install the positioning nut 11; a second screw hole 14 is provided on the outer wall around the connecting nut 13, and the detection main rod 1 is threadedly connected to the second screw hole 14, and the second screw hole 14 is used to match the thread groove 5 to install the connecting nut 13; a limiting groove 2 is provided on the outer wall around the detection main rod 1, and a limiting ring 3 is arranged at one end of the limiting groove 2, and the limiting groove 2 is used to confirm the position of the limiting ring 3 to ensure that the limiting ring 3 is located above the limiting groove 2.

[0021] Working principle: When using the utility model for water level electrode detection, the device is first assembled, and the positioning of the parts is completed by detecting the limit groove 2 on the main rod 1, and the limit ring 3 is installed above the limit groove 2 through the first through hole 4. After the assembly is completed, the insulating sleeve 6 is installed above the limit ring 3 through the second through hole 7, and the fastening screw 18 is installed on the insulating sleeve 6 through the third through hole 9. After the installation is completed, the circular metal mouth 8 is buckled by a press machine to form an insulating layer with the insulating sleeve 6, so that the insulating sleeve 6 and the fastening screw 18 are tightly combined, and the sealing effect of the device is enhanced by the sealing ring 10 in the middle. The surface of the water level electrode needle has threads of various sizes, and the middle is composed of high-temperature resistant polytetrafluoroethylene and ceramic materials to achieve the effect of an insulating layer. The inner layer is composed of a stainless steel round rod, which is used to detect the water level. The structure adopts an insulating sleeve 6 composed of high-temperature resistant polytetrafluoroethylene and a fastening screw 18 composed of ceramics to achieve the effect of an insulating layer. The circular metal mouth 8 is pressed to fully tighten the fastening screw 18 and the detection main rod 1, forming an anti-leakage and water leakage structure of the electrode needle, which fully achieves the anti-leakage and water leakage effect, greatly improves the accuracy of the device when measuring under the water level, and avoids water, gas and other substances from corroding the equipment inside the device, improves the use efficiency of the device and increases the service life of the device. After the fastening of the components is completed, the positioning nut 11 is installed at one end of the thread groove 5 through the first screw hole 12, and the connecting nut 13 is installed at the other end of the thread groove 5 through the second screw hole 14. The connecting nut 13 is connected to the line connecting piece 16 through the adapter piece 15, and is connected to the external power supply through the socket 17 on the line connecting piece 16. When in use, the power supply is connected through the socket 17 to put the water level electrode needle into working state. The water level is measured by placing the end of the detection main rod 1 with the sensor in the water as a probe, and the data is transmitted to the connected display terminal, and the next step of analysis is carried out through the collected data.

[0022] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0023] The device embodiments described above are merely illustrative. The units described as separate components may or may not be physically separate, and the components shown as units may or may not be physical units, i.e., they may be located in one location or distributed across multiple network units. Some or all of the modules may be selected based on actual needs to achieve the objectives of the present embodiment. Persons of ordinary skill in the art will be able to understand and implement the present invention without inventive effort.

[0024] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A press-on water level electrode needle for a boiler, comprising a detection main rod (1), characterized in that: The detection main rod (1) is fixedly connected to an insulating sleeve rod (6) on the outer walls around the four sides of the detection main rod (1), and a fastening screw rod (18) is fixedly connected to the outer walls around the four sides of the insulating sleeve rod (6), and one end of the fastening screw rod (18) is fixedly connected to a circular metal mouth (8), and the circular metal mouth (8) is sleeved on the outer walls around the four sides of the insulating sleeve rod (6). A threaded groove (5) is provided on the outer walls around the four sides of the detection main rod (1), and a connecting nut (13) is threadedly connected to the outer walls around the four sides of the threaded groove (5). An adapter plate (15) is fixedly connected to the outer walls around the four sides of the connecting nut (13), and a line connecting plate (16) is fixedly connected to the outer walls around the four sides of the adapter plate (15), and a socket (17) is provided on the outer wall of one side of the line connecting plate (16).

2. The press-fit water level electrode needle for a boiler according to claim 1, characterized in that: Second through holes (7) are provided on the outer walls of the insulating sleeve (6), and the detection main rod (1) is fixedly connected to the second through holes (7). A sealing ring (10) is fixedly connected to the outer walls of the insulating sleeve (6), and the sealing ring (10) is fixedly connected to the outer walls of the fastening screw (18).

3. The press-fit water level electrode needle for a boiler according to claim 1, characterized in that: A third through hole (9) is provided on the outer wall around the fastening screw (18), and the insulating sleeve (6) is fixedly connected to the third through hole (9).

4. The press-fit water level electrode needle for a boiler according to claim 1, characterized in that: The detection main rod (1) is sleeved with a limiting ring (3) on the outer walls thereof, a first through hole (4) is provided on the outer walls thereof, and the detection main rod (1) is sleeved on the first through hole (4).

5. The press-fit water level electrode needle for a boiler according to claim 1, characterized in that: Positioning nuts (11) are threadedly connected to the outer walls of the threaded groove (5), first screw holes (12) are opened on the outer walls of the positioning nut (11), and the detection main rod (1) is threadedly connected to the first screw holes (12).

6. The press-on water level electrode needle for a boiler according to claim 1, characterized in that: Second screw holes (14) are provided on the outer walls around the connecting nut (13), and the detection main rod (1) is threadedly connected to the second screw holes (14).

7. The press-fit water level electrode needle for a boiler according to claim 4, characterized in that: Limiting grooves (2) are provided on the outer walls of the detection main rod (1), and a limiting ring (3) is arranged at one end of the limiting groove (2).