Testing tool for rotation of photovoltaic adjustable support

By designing a test tool for photovoltaic adjustable bracket rotation, using motor drive gears and shock-absorbing spring sensors, the problem of inconvenient bending and angle adjustment during rotation of photovoltaic bracket is solved, automated testing and angle indication are realized, and operation convenience and accuracy are improved.

CN223307823UActive Publication Date: 2025-09-05TIANJIN ZHENJIANG XINNENG TECH CO LTD
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Patent Information

Application Number
CN202422721748.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-09-05
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

Existing photovoltaic brackets are prone to bending during rotation and are inconvenient to adjust the angle. Traditional testing methods rely on manual judgment and are inconvenient to operate.

Method used

A test tool for photovoltaic adjustable bracket rotation is designed, including the main body of the test equipment, motor, gear, drive rotary rod, shock absorbing spring and touch force sensor. The motor drive gear drives the rotary rod to rotate, and the shock absorbing spring and touch force sensor are used to sense the rotation and bumps, realizing automated testing and angle indication.

Benefits of technology

The stable rotation test of the photovoltaic bracket is realized, the rotation angle is automatically detected, manual intervention is reduced, and the convenience and accuracy of operation is improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223307823U_ABST
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Abstract

The utility model discloses a photovoltaic adjustable support rotation test tool comprising a test equipment main body, one side of the inner middle part of the test equipment main body is fixedly connected with a first motor, the driving end of the first motor is fixedly connected with a driving gear, and the top end of the driving gear is engaged with a gear main body. A driving rotating rod penetrates through the middle part of the gear main body, a sleeve main body sleeves one end of the driving rotating rod, a rotating rod sleeves the interior of the sleeve main body, one end of the rotating rod is fixedly connected with a plug pin block, the plug pin block is matched with the driving rotating rod in an inserting manner, and a testing plate sleeves the other end of the driving rotating rod. By arranging a driving rotating rod, a damping spring and a touch force sensor, when the driving rotating rod rotates and bumps, the driving rotating rod can abut against the damping spring, then an abutting block at one end of the damping spring abuts against the touch force sensor, induction operation can be conducted on the sensor, and an operator can be reminded in time.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic adjustment bracket testing, in particular to a testing tool for the rotation of a photovoltaic adjustable bracket. Background Art

[0002] Solar photovoltaic brackets are special brackets designed for placing, installing, and fixing solar panels in solar photovoltaic power generation systems. They are generally made of aluminum alloy, carbon steel, and stainless steel.

[0003] Solar mounting systems are made of carbon steel and stainless steel. The carbon steel is hot-dip galvanized, ensuring 30 years of rust-free outdoor use. These solar mounting systems are weld-free, drill-free, 100% adjustable, and 100% reusable.

[0004] In today's rapidly developing era, photovoltaic brackets can be adjusted in angle, but existing adjustable brackets need to be tested before use. They can only be used after they meet regulations and stability. However, traditional tests are judged by experienced staff. However, the bracket bends during rotation, which seriously affects the rotation effect. The required angle also needs to be controlled during rotation, which makes it inconvenient to test the rotation angle and causes inconvenience in operation. Utility Model Content

[0005] The purpose of the utility model is to provide a test fixture for the rotation of a photovoltaic adjustable bracket. When the driving rod rotates and bumps, it can resist the shock-absorbing spring, and then the resistance block at one end of the shock-absorbing spring resists the touch force sensor, so that the sensor can be sensed.

[0006] To achieve the above-mentioned purpose, a test fixture for the rotation of a photovoltaic adjustable bracket is provided, comprising: a test equipment body, a first motor is fixedly connected to one side of the interior of the test equipment body, a driving end of the first motor is fixedly connected to a driving gear, the top end of the driving gear is meshed with a gear body, a driving rotating rod is passed through the middle of the gear body, one end of the driving rotating rod is sleeved with a sleeve body, a rotating rod is sleeved inside the sleeve body, and one end of the rotating rod is fixedly connected with a pin block, and the pin block and the driving rotating rod are plugged in and matched, the other end of the driving rotating rod is sleeved with a test board, the top end of the internal top of the test board is fixedly connected with a touch force sensor, the bottom end of the touch force sensor is provided with a shock-absorbing spring, the bottom end of the shock-absorbing spring is in contact with the driving rotating rod, and a plurality of photovoltaic panels are fixedly connected to the outside of the rotating rod.

[0007] According to the test fixture for the rotation of the photovoltaic adjustable bracket, a second motor is fixedly connected to the interior of the test equipment body, and a threaded rod is fixedly connected to the driving end of the second motor.

[0008] According to the test fixture for the rotation of the photovoltaic adjustable bracket, the middle part of the threaded rod is threadedly connected to a lifting plate, and the four corners of the bottom end of the lifting plate are fixedly connected to universal wheels.

[0009] According to the test fixture for the rotation of the photovoltaic adjustable bracket, both sides of the bottom of the test equipment body are threadedly connected to threaded support frames.

[0010] According to the test fixture for the rotation of the photovoltaic adjustable bracket, the bottom end of the photovoltaic panel is rotatably connected to the support base.

[0011] According to the test fixture for the rotation of a photovoltaic adjustable bracket, a fixing plate is fixedly connected to the middle of the driving rotating rod, and support springs are fixedly connected to both ends of one side of the fixing plate, and one end of the support spring is fixedly connected to the sleeve body.

[0012] According to the test fixture for the rotation of the photovoltaic adjustable bracket, a through hole is provided on the front side of the test equipment body, and a scale is provided in an arc shape at the top end of the through hole.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. The utility model is provided with a test equipment main body, a first motor, a gear main body and a driving rotating rod. The first motor drives the driving gear to drive the gear main body to rotate. During the rotation process, the driving rotating rod can drive the rotation operation of the rotating rod, and then the elevation angle of the photovoltaic panel is rotated and adjusted. At the same time, the outer indicator light of the driving rotating rod at one end is used to indicate the scale, so that the rotation angle can be checked. Through this structure, the rotation angle of the adjustable bracket can be tested, and the operation is convenient.

[0015] 2. The utility model is provided with a driving rotating rod, a shock-absorbing spring and a touch force sensor. When the driving rotating rod rotates and bumps, it can resist the shock-absorbing spring, and then the resistance block at one end of the shock-absorbing spring resists the touch force sensor, which can sense the sensor and serve as a timely reminder to the operator. Through this structure, if the rotating rod is bent, stable rotation test work can be achieved.

[0016] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0018] Figure 1This is a cross-sectional side view of a test fixture for rotating an adjustable photovoltaic bracket according to the present invention;

[0019] Figure 2 This is a disassembled diagram of the driving rod and the rotating rod of a test fixture for the rotation of a photovoltaic adjustable bracket in the utility model;

[0020] Figure 3 For this utility model Figure 1 A magnified view of point A in the figure;

[0021] Figure 4 This is a three-dimensional structural diagram of the test equipment body of a test fixture for rotating a photovoltaic adjustable bracket according to the present invention.

[0022] In the figure: 1. Test equipment body; 2. First motor; 3. Sleeve body; 4. Photovoltaic panel; 5. Rotating rod; 6. Support base; 7. Lifting plate; 8. Threaded rod; 9. Universal wheel; 10. Threaded support frame; 11. Second motor; 12. Gear body; 13. Fixing plate; 14. Pin block; 15. Support spring; 16. Test plate; 17. Shock-absorbing spring; 18. Force sensor; 19. Driving rod; 20. Scale. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the utility model.

[0024] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are only used to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific direction, be constructed and operate in a specific direction. Therefore, they should not be understood as limiting the present invention. The terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. In addition, unless otherwise expressly specified or limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, they can be fixedly connected, detachably connected, or integrally connected; they can be mechanically connected or electrically connected; they can be directly connected or indirectly connected through an intermediate medium, or they can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] See also Figure 1-4 The utility model provides a technical solution: a test fixture for the rotation of a photovoltaic adjustable bracket, which includes: a test equipment body 1, a first motor 2 is fixedly connected to one side of the middle of the interior of the test equipment body 1, and the first motor 2 drives its driving gear to drive the rotation of the gear body 12. During the rotation, the rotation operation of the rotating rod 5 can be driven by the driving rotating rod 19. The driving end of the first motor 2 is fixedly connected to the driving gear, and the top of the driving gear is meshed with the gear body 12. The middle part of the gear body 12 is penetrated by the driving rotating rod 19, and the rotation operation of the rotating rod 5 is driven by the driving rotating rod 19. Then, the elevation angle of the photovoltaic panel 4 is rotated and adjusted. The middle part of the driving rotating rod 19 is fixedly connected to a fixing plate 13, and both ends of one side of the fixing plate 13 are fixedly connected to a supporting spring 15, which plays an elastic supporting role and can continuously sleeve the sleeve body 3 on the end of the rotating rod 5. The outer side of the rotating rod 5 is fixedly connected to the latch block 14, and the latch block 14 is plugged into the driving rotating rod 19. The other end of the driving rotating rod 19 is sleeved with a test board 16, and the top of the internal top of the test board 16 is fixedly connected to the force sensor 18. When the driving rotating rod 19 rotates and bumps, it can resist the shock-absorbing spring 17. Then, one end of the shock-absorbing spring 17 resists the resistance of the force sensor 18, which can sense the operation of the sensor and remind the operator in time. The bottom end of the force sensor 18 is provided with a shock-absorbing spring 17, and the bottom end of the shock-absorbing spring 17 resists and cooperates with the driving rotating rod 19. A number of photovoltaic panels 4 are fixedly connected to the outside of the rotating rod 5, and the bottom end of the photovoltaic panel 4 is rotatably connected to the support base 6.

[0026] A second motor 11 is fixedly connected to the middle of the test equipment main body 1. The second motor 11 drives the threaded rod 8 to rotate, and after rotation, it is threadedly matched with the lifting plate 7 to realize the lowering operation. It is supported on the ground by the universal wheel 9, which is convenient for moving the use position. The driving end of the second motor 11 is fixedly connected to the threaded rod 8, and the middle part of the threaded rod 8 is threadedly connected to the lifting plate 7. The four corners of the bottom end of the lifting plate 7 are fixedly connected to the universal wheel 9. The bottom two sides of the test equipment main body 1 are threadedly connected to the threaded support frame 10, which is supported on the ground by the threaded support frame 10, and the threaded structure can realize the thread extension to lift it up to the test equipment main body 1, which is convenient for plugging and matching the sleeve main body 3 and the rotating rod 5. A through hole is provided on the front side of the test equipment main body 1, and a scale 20 is set in an arc shape on the top of the through hole. The scale 20 is indicated by the outer indicator light of the driving rotating rod 19 at one end, so that the rotation angle can be checked.

[0027] Working principle: When in use, first move the test equipment body 1 to the position where it needs to be used. The second motor 11 can be driven to rotate the threaded rod 8, and after rotation, it can be threadedly matched with the lifting plate 7 to achieve the lowering operation. It is supported on the ground by the universal wheel 9, and the threaded support frame 10 is recovered. The position of the test equipment body 1 can be moved. After reaching the required test position, it can be supported on the ground by the threaded support frame 10, and the threaded structure can be used to extend the thread to lift it up from the test equipment body 1, which is convenient for the insertion and matching of the sleeve body 3 and the rotating rod 5. Then the first motor 2 is driven, The driving gear drives the gear body 12 to rotate. During the rotation, the driving rod 19 can drive the rotation of the rotating rod 5, and then the elevation angle of the photovoltaic panel 4 can be rotated and adjusted. At the same time, the outer indicator light of the driving rod 19 at one end is used to indicate the scale 20, so that the rotation angle can be checked. When instability is encountered during the rotation process and the driving rod 19 has a rotational bump, it can resist the shock-absorbing spring 17, and then the resistance block at one end of the shock-absorbing spring 17 resists the touch force sensor 18, which can sense the sensor and remind the operator in time.

[0028] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A test fixture for rotating a photovoltaic adjustable support, comprising: The test equipment body (1) is characterized in that a first motor (2) is fixedly connected to one side of the interior of the test equipment body (1), a driving end of the first motor (2) is fixedly connected to a driving gear, a gear body (12) is meshed at the top of the driving gear, a driving rotating rod (19) is passed through the middle of the gear body (12), one end of the driving rotating rod (19) is sleeved with a sleeve body (3), a rotating rod (5) is sleeved inside the sleeve body (3), and one end of the rotating rod (5) is fixedly connected with a latch block (14), and the latch block (14) and the driving rotating rod (19) are plugged together, and the other end of the driving rotating rod (19) is sleeved with a test board (16), the top of the interior of the test board (16) is fixedly connected with a touch sensor (18), a shock-absorbing spring (17) is provided at the bottom end of the touch sensor (18), and the bottom end of the shock-absorbing spring (17) is in contact with the driving rotating rod (19), and the outer side of the rotating rod (5) is fixedly connected with a plurality of photovoltaic panels (4).

2. A photovoltaic adjustable support rotation test fixture according to claim 1, characterized in that: A second motor (11) is fixedly connected to the interior of the test equipment body (1), and a threaded rod (8) is fixedly connected to the driving end of the second motor (11).

3. A photovoltaic adjustable support rotation test fixture as claimed in claim 2, characterized in that: The middle portion of the threaded rod (8) is threadedly connected to a lifting plate (7), and the four corners of the bottom end of the lifting plate (7) are fixedly connected to universal wheels (9).

4. The photovoltaic adjustable support rotation test fixture according to claim 1, characterized in that: Both sides of the bottom of the test equipment body (1) are threadedly connected to threaded support frames (10).

5. The photovoltaic adjustable support rotation test fixture according to claim 1, characterized in that: The bottom end of the photovoltaic panel (4) is rotatably connected to a support base (6).

6. The photovoltaic adjustable support rotation test fixture according to claim 1, characterized in that: A fixing plate (13) is fixedly connected to the middle of the driving rotating rod (19), and support springs (15) are fixedly connected to both ends of one side of the fixing plate (13), and one end of the support spring (15) is fixedly connected to the sleeve body (3).

7. The photovoltaic adjustable support rotation test fixture according to claim 1, characterized in that: A through hole is provided on the front side of the test device body (1), and a scale (20) is provided in an arc shape at the top end of the through hole.